JUMO TYA S201 User manual

JUMO TYA S201
Single-Phase Thyristor Power Controller
Operating Manual
70906500T90Z001K000
V1.00/EN/00709718
709065/8-01-020
709065/8-01-050
709065/8-01-150
709065/8-01-200
709065/8-01-250
709065/8-01-100
709065/8-01-032

All parameter settings are described in detail in the chapter "Configuration".
This operating overview shows all possible parameters of the device series.
Depending on the order specifications or current configuration, any parameters that are not required are hidden.
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V1.00/EN/00709718 [Thyristor power switch TYA S201] 3
contents
1 Introduction..................................................................................7
1.1 Preface ........................................................................................................ 7
1.2 Typographical conventions ....................................................................... 8
1.2.1 Warning symbols ................................................................................................. 8
1.2.2 Note symbols ....................................................................................................... 9
1.2.3 Performing an action ........................................................................................... 9
1.2.4 Display types ........................................................................................................ 9
1.3 Order details ............................................................................................. 10
1.3.1 Scope of delivery ............................................................................................... 10
1.3.2 Accessories ........................................................................................................ 10
1.3.3 General accessories .......................................................................................... 11
1.4 Brief description ....................................................................................... 12
1.5 Standards, approvals, and conformity ................................................... 13
2 Mounting ....................................................................................15
2.1 Important installation notes .................................................................... 15
2.1.1 Environmental influences .................................................................................. 16
2.1.2 Filtering and interference suppression ............................................................ 17
2.1.3 Admissible load current depending
on the ambient temperature and the site altitude .......................................... 17
2.1.4 Wall mounting with screws (per default) ......................................................... 19
2.1.5 Fastening on DIN rail (accessories) ................................................................. 22
2.2 Dimensions ............................................................................................... 23
2.2.1 Type 709065/X-0X-020-0X-XXX-XX .................................................................. 23
2.2.2 Type 709065/X-0X-032-0X-XXX-XX .................................................................. 23
2.2.3 Type 709065/X-0X-050-0X-XXX-XX .................................................................. 24
2.2.4 Type 709065/X-0X-100-0X-XXX-XX .................................................................. 24
2.2.5 Type 709065/X-0X-150-0X-XXX-XX
Type 709065/X-0X-200-0X-XXX-XX .................................................................. 25
2.2.6 Type 709065/X-0X-250-0X-XXX-XX ................................................................. 26
2.2.7 Clearances (all types) ........................................................................................ 26
3 Electrical connection ................................................................27
3.1 Pluggable screw terminals with 20 A ..................................................... 27

4 V1.00/EN/00709718 [Thyristor power switch TYA S201]
contents
3.1.1 Type 709065/X-0X-20-0X-XXX-XX .................................................................... 27
3.2 Cable lugs and pluggable screw terminals as of 32 A ......................... 28
3.2.1 Type 709065/X-0X-032-0X-XXX-XX
Type 709065/X-0X-050-0X-XXX-XX .................................................................. 29
3.2.2 Type 709065/X-0X-100-0X-XXX-XX .................................................................. 31
3.2.3 Type 709065/X-0X-150-0X-XXX-XX
Type 709065/X-0X-200-0X-XXX-XX .................................................................. 32
3.2.4 Type 709065/X-0X-250-0X-XXX-XX .................................................................. 33
3.3 Connection diagram ................................................................................ 34
3.4 Switch-on
sequence 36
3.4.1 Single-phase operation: phase / N .................................................................. 37
3.4.2 Single-phase operation: phase / phase ........................................................... 38
3.4.3 Star connection with accessible star point (N) ............................................... 39
3.4.4 Open delta connection (six-wire connection) ................................................. 40
4 Operation....................................................................................41
4.1 Display after switching on the device .................................................... 41
4.1.1 Display and control elements ........................................................................... 42
4.1.2 Appearance of measured values ...................................................................... 42
4.1.3 Meaning of the displayed measured values .................................................... 44
4.1.4 Appearance in the configuration level ............................................................. 45
4.1.5 Appearance of error messages and special statuses .................................... 45
4.2 Operating level ......................................................................................... 46
4.2.1 Device data ........................................................................................................ 46
4.2.2 Power controller ................................................................................................ 47
4.2.3 Setpoint value configuration ............................................................................ 47
4.2.4 Monitoring .......................................................................................................... 47
5 Configuration .............................................................................49
5.1 Configuration level ................................................................................... 49
5.1.1 Device data ........................................................................................................ 50
5.1.2 Power controller ................................................................................................ 50
5.1.3 Analog inputs ..................................................................................................... 53
5.1.4 Setpoint value configuration ............................................................................ 54

V1.00/EN/00709718 [Thyristor power switch TYA S201] 5
contents
5.1.5 Monitoring .......................................................................................................... 55
5.1.6 Digital inputs ...................................................................................................... 57
5.1.7 Digital output ...................................................................................................... 58
5.1.8 RS422/485 .......................................................................................................... 59
5.1.9 Changing codes ................................................................................................. 59
5.2 Configuration example ............................................................................ 60
6 Special device functions..........................................................61
6.1 Detection of load faults ........................................................................... 61
6.1.1 Teach-In .............................................................................................................. 63
6.2 Manual mode ............................................................................................ 64
6.2.1 Setpoint specification in manual mode ........................................................... 64
6.2.2 Configuring Teach-In (prerequisite for Teach-In in manual mode) ............... 64
6.2.3 Performing Teach-In in manual mode ............................................................. 65
6.3 Setpoint specification via potentiometer .............................................. 66
6.4 Dual energy management ....................................................................... 66
6.5 αstart ........................................................................................................ 68
6.6 Monitoring of the mains voltage drop .................................................... 68
6.7 Firing pulse inhibit .................................................................................... 68
6.8 Thyristor control logic (switch) ............................................................... 69
7 Setup program ...........................................................................71
7.1 Hardware .................................................................................................. 71
7.2 Compatible operating systems ............................................................... 71
7.3 Installation ................................................................................................ 72
7.4 Program start ........................................................................................... 74
7.5 Forgotten the code? ................................................................................ 75
7.6 Changing the language of the device texts ........................................... 76
8 Error messages and alarms......................................................77
8.1 Binary signal for collective fault ............................................................. 79
8.2 Replacing a defective semiconductor fuse ........................................... 80

6 V1.00/EN/00709718 [Thyristor power switch TYA S201]
contents
8.2.1 Accessories: semiconductor fuses .................................................................. 81
8.2.2 Semiconductor fuses type 709065/X-0X-20-0X-XXX-XX ............................... 81
8.2.3 Semiconductor fuses type 709065/X-0X-32-0X-XXX-XX ............................... 82
9 What to do, if .............................................................................85
10 Technical data............................................................................87
10.1 Voltage supply, fan specifications for 250A, load current .................... 87
10.2 Galvanic isolation ..................................................................................... 87
10.3 Analog inputs ........................................................................................... 88
10.3.1 Display and measuring accuracy ..................................................................... 88
10.4 Digital output (fault signal output) .......................................................... 88
10.5 General specifications ............................................................................. 89
10.6 Approvals/approval marks ...................................................................... 91

V1.00/EN/00709718 [Thyristor power switch TYA S201] 7
1 Introduction
1.1 Preface
Read this operating manual before putting the device into service.
This operating manual is valid from device software version [256.04.01].
Keep the operating manual in a place that is accessible to all users at all times.
Your comments are appreciated and may assist us in improving this operating
manual.
Phone: [phone]
Fax: [phone]
Service hotline For technical questions
Phone support in Germany:
Phone: [phone]
Fax: [phone]
Email: [email protected]
Austria:
Phone: [phone]
Fax: [phone]
Email: [email protected]
Switzerland:
Phone: [phone]
Fax: [phone]
Email: [email protected]
A
The power controller produces the power that is needed at the analog input or
in manual mode. Safety systems independent of the power controller must be
installed. They should safely switch off the subsequent heating process in the
event of excess temperatures.
A
The power controller may only be operated using original JUMO semiconduc-
tor fuses.
In the event of replacement, please check that the correct spare part has been
used.
H
All necessary settings are described in this operating manual.
Manipulations not described in the operating manual or expressly forbidden
will jeopardize your warranty rights.
If you have any problems, please contact the nearest branch office or the head
office.
B

1 Introduction
8 V1.00/EN/00709718 [Thyristor power switch TYA S201]
1.2 Typographical conventions
1.2.1 Warning symbols
Caution
Caution
ESD
Dangerous volt-
age
Hot
surface,
fire hazard
E
When accessing the inner parts of the device and returning device plug-in
units, modules, or components, please observe the regulations according to
DIN EN 61340-5-1 and DIN EN 61340-5-2 "Protection of electronic devices
from electrostatic phenomena".
Only use ESD packaging for transport.
Please note that we cannot accept any liability for damage caused by ESD.
ESD=Electrostatic Discharge
V
This symbol is used when personal injury may occur if the instruc-
tions are disregarded or not followed correctly!
A
This symbol is used when damage to devices or data may occur
if the instructions are disregarded or not followed correctly!
E
This character is used if precautionary measures must be taken
when handling electrostatically sensitive components.
This symbol is used if dangerous voltages will cause an electric shock
in the event of contact with live parts.
This symbol is used if burns can result from touching a hot surface.
Do not install any heat-sensitive components or devices close to the
power controller.

V1.00/EN/00709718 [Thyristor power switch TYA S201] 9
1 Introduction
1.2.2 Note symbols
Note
Reference
Footnote
1.2.3 Performing an action
Action
instruction
Vital text
Command se-
quence
1.2.4 Display types
Keys
H
This symbol is used to draw your attention to a particular issue.
v
This symbol refers to further information in other manuals, chap-
ters, or sections.
abc1Footnotes are remarks that refer to specific parts of the text. Foot-
notes consist of two parts:
An identification marking in the text, and the footnote text itself.
The identification marking in the text is arranged as continuous su-
perscript numbers.
hPlug in the
connector
This symbol marks the description of a required action. The
individual steps are marked by this asterisk
V
READ THE DOCUMENTATION!
This symbol, which is attached to the device, indicates that the as-
sociated device documentation must be observed. This is nec-
essary in order to recognize the nature of the potential danger and
take the necessary measures to prevent it.
Config. level rPower controller r
Operating mode
Small arrows between words are designed
to make it easier to find parameters in the
configuration level.
Keys are displayed as symbols or text.
Key combinations are represented by a plus sign.

1 Introduction
10 V1.00/EN/00709718 [Thyristor power switch TYA S201]
1.3 Order details
The nameplate is affixed to the right-hand side of the housing.
1.3.1 Scope of delivery
1.3.2 Accessories
(1) Basic type
709065 TYA S201 single-phase thyristor power controller
(2) Version
8 Standard with default settings
9 Customer-specific programming according to specifications
(3) National language of device texts
01 German (default setting)
02 English
03 French
(4) Load current
020 AC 20 A
032 AC 32 A
050 AC 50 A
100 AC 100 A
150 AC 150 A
200 AC 200 A
250 AC 250 A
(5) Partial load failure monitoring
00 None
01 Partial load failure monitoring
(6) Mains voltage a
230 AC 230 V -20 to +15 %, 48 to 63 Hz
400 AC 400 V -20 to +15 %, 48 to 63 Hz
460 AC 460 V -20 to +15 %, 48 to 63 Hz
500 AC 500 V -20 to +15 %, 48 to 63 Hz
(7) Interface
00 None
54 RS485/422
63 PROFINET available as of XXXXXX
(1) (2) (3) (4) (5) (6) (7)
/----- Order code
709065 / 8 - 01 - 100 - 01 - 400 - 00 Order example
a.Mains voltage = voltage supply for control electronics
1 operating manual
1 thyristor power controller in the version ordered
Item Part no.
Setup program TYA 200 / TYA S200 00544869
USB cable A-connector B-connector 3 m 00506252
Installation kits:
Installation kit for DIN rail 20 A TYA S201 00555169
Installation kit for DIN rail 32 A TYA S201 00555526