JUMO AQUIS touch P User manual

Modular Multichannel Measuring Device for
Liquid Analysis with Integrated Controller and
Paperless Recorder
Type 202580
Operating Manual
20258000T90Z001K000
V3.00/EN/00607974
JUMO AQUIS touch P

Caution!
If the device or a sensor connected to it fails abruptly, it is likely that a
dangerous overdosage has occurred!
For this case, appropriate precautionary measures must be taken.
NOTE!
Read this operating manual before putting the device into service.
Keep the operating manual at a location that is readily accessible to
all users.

Content
1 Safety information ...........................................................13
1.1 Warning symbols ............................................................................. 13
1.2 Indicative symbols ........................................................................... 13
1.3 Intended use .................................................................................... 14
1.4 Qualification of personnel ................................................................ 14
2 Acceptance of goods, storage, and transport ..............15
2.1 Checking the delivery ...................................................................... 15
2.2 Important information about storage and transport .......................... 15
2.3 Returning goods .............................................................................. 15
2.3.1 Accompanying letter for repair ......................................................... 15
2.3.2 Protection against electrostatic discharge (ESD) ............................ 16
2.4 Disposal ........................................................................................... 16
3 Device Description ..........................................................17
3.1 Brief description ............................................................................... 17
3.2 Block diagram .................................................................................. 19
3.3 Device setup .................................................................................... 20
4 Identifying the device version ........................................21
4.1 Nameplate ....................................................................................... 21
4.2 Order details .................................................................................... 22
5 Mounting ..........................................................................27
5.1 Notes ............................................................................................... 27
5.2 Dimensions ...................................................................................... 28
5.3 Panel insertion ................................................................................. 30
6 Electrical connection ......................................................33
6.1 Installation notes .............................................................................. 33
6.2 Connecting cables ........................................................................... 35
6.2.1 Preparing coaxial cables for pH/redox electrodes ........................... 35
6.2.2 Conductor cross-sections for base unit and power supply unit ....... 37
6.2.3 Conductor cross-sections for optional boards ................................. 38
6.3 Galvanic isolation ............................................................................. 39

Content
6.4 Connection diagram ......................................................................... 40
6.4.1 Overview of connections .................................................................. 40
6.4.2 Analog inputs base unit ................................................................... 42
6.4.3 Analog inputs optional boards ......................................................... 44
6.4.4 Analog outputs ................................................................................. 53
6.4.5 Binary inputs .................................................................................... 54
6.4.6 Digital outputs, power supply unit board .......................................... 55
6.4.7 Digital outputs, optional boards ....................................................... 56
6.4.8 Mains power connection .................................................................. 57
6.4.9 Voltage supply outputs .................................................................... 58
6.4.10 Interfaces ......................................................................................... 59
7 Startup ..............................................................................65
7.1 Initial startup .................................................................................... 65
7.2 Digital sensors ................................................................................. 66
7.2.1 Initial startup .................................................................................... 66
7.2.2 Restarting ........................................................................................ 70
7.3 Function test .................................................................................... 71
7.3.1 Checking the optional boards .......................................................... 71
7.3.2 Checking sensors and inputs/outputs .............................................. 71
8 Operation .........................................................................73
8.1 Operating concept ........................................................................... 73
8.1.1 Passwords and user rights .............................................................. 73
8.1.2 Display and control elements ........................................................... 75
8.1.3 Menu structure ................................................................................. 76
8.1.4 Entry of text and numbers ................................................................ 82
8.2 Device menu .................................................................................... 84
8.2.1 Logon/Logoff .................................................................................... 87
8.2.2 User level ......................................................................................... 88
8.2.3 Functional level ................................................................................ 89
8.2.4 Device information ........................................................................... 91
8.2.5 Service ............................................................................................. 92

Content
8.2.6 Calibrating the touchscreen ............................................................. 93
8.2.7 Digital sensors ................................................................................. 93
8.3 Alarm/Event list ................................................................................ 98
8.3.1 Alarm list .......................................................................................... 99
8.3.2 Event list ........................................................................................ 102
8.4 Memory Manager (USB flash drive) .............................................. 104
8.5 Operating the controllers ............................................................... 107
8.5.1 Automatic control mode ................................................................. 108
8.5.2 Controller in the manual mode ....................................................... 110
8.5.3 Hold mode ..................................................................................... 111
8.5.4 Optimizing controllers .................................................................... 112
8.6 Operation of the data monitor/recording function .......................... 113
8.6.1 Data monitor/recording function control elements ......................... 114
8.6.2 History function .............................................................................. 117
8.7 Online visualization ........................................................................ 118
9 Parameterization ...........................................................123
9.1 Date and time ................................................................................ 123
9.2 Parameter Sets (Controller parameter) ......................................... 124
9.3 Setpoint values .............................................................................. 127
9.4 Manual values ................................................................................ 127
10 Configuration .................................................................129
10.1 Important information ..................................................................... 129
10.2 Basic settings ................................................................................. 130
10.3 Display ........................................................................................... 131
10.3.1 Generally ....................................................................................... 131
10.3.2 Screen ........................................................................................... 132
10.3.3 Colors ............................................................................................ 132
10.4 Operating loop ............................................................................... 133
10.4.1 General screens ............................................................................ 133
10.4.2 Detailed screens ............................................................................ 134
10.5 Analog inputs ................................................................................. 135

Content
10.5.1 Base unit temperature inputs ......................................................... 135
10.5.2 Universal inputs of base unit and optional boards ......................... 137
10.5.3 pH/Redox/NH3analysis inputs ....................................................... 140
10.5.4 CR/Ci analysis inputs (conductive/inductive conductivity) ............. 142
10.5.5 CR/Ci measuring ranges ............................................................... 143
10.6 Analog outputs of base unit and optional boards ........................... 146
10.7 Digital inputs of base unit and optional boards .............................. 147
10.8 Digital outputs of base unit and optional boards ............................ 148
10.9 Digital sensors ............................................................................... 149
10.9.1 Generally ....................................................................................... 149
10.9.2 Configuration ................................................................................. 150
10.9.3 Sensor alarms ................................................................................ 155
10.9.4 CIP/SIP definition (JUMO digiLine pH only) .................................. 158
10.9.5 Calibration timer ............................................................................. 158
10.10 Limit monitoring and alarms ........................................................... 159
10.10.1 Limit value monitoring .................................................................... 159
10.10.2 Alarms for analog signals and digital sensors ............................... 159
10.10.3 Digital signal alarms ....................................................................... 162
10.11 Calibration timer ............................................................................. 163
10.11.1 Configuration of the calibration timers ........................................... 163
10.12 Controller ....................................................................................... 164
10.12.1 Configuration of the controllers ...................................................... 164
10.12.2 Controller inputs ............................................................................. 168
10.12.3 Disturbance feedforward control .................................................... 169
10.12.4 Self-optimization ............................................................................ 170
10.13 Setpoint value configuration .......................................................... 171
10.14 Timers ............................................................................................ 172
10.14.1 Control timer .................................................................................. 174
10.15 Washtimer ...................................................................................... 175
10.16 Counters ........................................................................................ 176
10.17 Ethernet ......................................................................................... 177
10.18 Serial interfaces ............................................................................. 178

Content
10.19 Formula .......................................................................................... 179
10.20 Logic formula ................................................................................. 180
10.21 Manual values (configuration) ........................................................ 180
10.22 External analog inputs ................................................................... 181
10.23 External digital inputs ..................................................................... 182
10.24 Flow Rate ....................................................................................... 182
11 Retrofitting optional boards .........................................185
11.1 Inserting optional boards ............................................................... 185
11.2 Ci base calibration ......................................................................... 188
12 Calibration in general ...................................................193
12.1 Notes ............................................................................................. 193
12.2 General information ....................................................................... 193
12.2.1 General procedure for calibration .................................................. 193
12.3 Calibration logbook ........................................................................ 195
13 Calibrating a pH measuring chain ...............................199
13.1 Important information ..................................................................... 199
13.2 General information ....................................................................... 199
13.2.1 Calibration methods for pH sensors .............................................. 199
13.2.2 Calibration default settings for pH sensors ................................... 200
13.3 pH Calibration routines .................................................................. 203
13.3.1 Zero-point calibration ..................................................................... 203
13.3.2 Two-point and three-point calibration ............................................ 205
14 Calibrating redox sensors ............................................207
14.1 Important information ..................................................................... 207
14.2 General information ....................................................................... 207
14.2.1 Calibration methods for Redox sensors ......................................... 207
14.2.2 Calibration default settings for Redox sensors .............................. 208
14.3 Redox calibration routines ............................................................. 209
14.3.1 Zero-point calibration ..................................................................... 209
14.3.2 Two-point Calibration ..................................................................... 211

Content
15 Calibrating ammonia sensors ......................................213
15.1 Notes ............................................................................................. 213
15.2 General information ....................................................................... 213
15.2.1 Calibration methods for ammonia sensors .................................... 213
15.2.2 Calibration default settings for ammonia sensors .......................... 213
15.3 Ammonia calibration routines ........................................................ 214
15.3.1 Zero-point calibration ..................................................................... 214
16 Calibrating CR conductivity sensors ..........................215
16.1 Notes ............................................................................................. 215
16.2 General information ....................................................................... 215
16.2.1 Calibration methods for CR conductivity sensors (conductive) ..... 215
16.2.2 Calibration default settings for CR conductivity sensors ................ 216
16.3 CR calibration routines .................................................................. 218
16.3.1 Calibrating the relative cell constant .............................................. 218
16.3.2 Calibrating the temperature coefficient .......................................... 220
17 Calibrating Ci conductivity sensors ............................223
17.1 Important information ..................................................................... 223
17.2 General information ....................................................................... 223
17.2.1 Calibration methods for Ci conductivity sensors (inductive) .......... 223
17.2.2 Calibration default settings for Ci conductivity sensors ................. 224
17.3 Ci calibration routines .................................................................... 227
17.3.1 Calibrating the relative cell constant .............................................. 227
17.3.2 Calibrating the temperature coefficient .......................................... 229
17.3.3 Calibrating the TC-Curve ............................................................... 231
18 Calibrating universal inputs .........................................233
18.1 Important information ..................................................................... 233
18.2 General information ....................................................................... 233
18.2.1 Calibration methods for universal inputs ........................................ 233
18.2.2 Universal inputs calibration default settings ................................... 235
18.3 Universal input calibration routines ................................................ 237
18.3.1 Zero point/slope calibration (linear scaling) ................................... 238

Content
18.3.2 Two-point calibration (linear scaling) ............................................. 239
18.3.3 Slope calibration (free chlorine, ph/Temp.-compensated) ............. 241
19 Calibrating O-DO sensors ............................................243
19.1 Important information ..................................................................... 243
19.2 General information ....................................................................... 243
19.2.1 Calibration methods for O-DO sensors .......................................... 244
19.2.2 Calibration default settings for O-DO sensors ............................... 244
19.3 O-DO calibration routine ................................................................ 246
19.3.1 End value calibration ..................................................................... 246
19.3.2 Two-point Calibration ..................................................................... 248
20 Calibrating turbidity sensors .......................................251
20.1 Important information ..................................................................... 251
20.2 General information ....................................................................... 251
20.2.1 Calibration methods for turbidity sensors ...................................... 251
20.2.2 Calibration presets for turbidity sensors ........................................ 252
20.3 Calibration routines for turbidity sensors ....................................... 253
20.3.1 Two-point calibration ...................................................................... 253
21 PC Setup Program .......................................................255
21.1 Generally ....................................................................................... 255
21.2 Installing the JUMO PC setup program ......................................... 256
21.2.1 Procedure ...................................................................................... 256
21.3 Logging onto the setup program .................................................... 258
21.3.1 Rights in the setup program ........................................................... 259
21.4 QuickStart agent ............................................................................ 260
21.5 User interface ................................................................................ 262
21.5.1 Elements of the user interface ....................................................... 262
21.5.2 Display protection .......................................................................... 264
21.5.3 Editing the setup file ...................................................................... 267
21.6 Menu bar ........................................................................................ 269
21.6.1 File menu ....................................................................................... 269
21.6.2 Data Transfer menu ....................................................................... 271

Content
21.6.3 Extras ............................................................................................. 273
21.6.4 Windows ........................................................................................ 275
21.6.5 Info ................................................................................................. 276
21.7 Connection to device ..................................................................... 277
21.7.1 Device connections list .................................................................. 277
21.7.2 Configuring the connection with the assistant ............................... 279
21.7.3 Configuring the connection without the assistant .......................... 286
21.7.4 Searching for a device in the network ............................................ 288
21.8 Setting up the device with the JUMO PC setup program .............. 290
21.8.1 Identification ................................................................................... 290
21.8.2 Configuring and parameterizing ..................................................... 292
21.8.3 User list .......................................................................................... 292
21.8.4 Country settings ............................................................................. 295
21.8.5 Device character set ...................................................................... 301
21.8.6 User level ....................................................................................... 303
21.8.7 Formula .......................................................................................... 304
21.8.8 Logic formula ................................................................................. 305
21.8.9 Customer-specific linearization ...................................................... 306
21.8.10 Buffer set tables ............................................................................. 309
21.8.11 Process screens ............................................................................ 310
21.8.12 E-mail ............................................................................................. 324
21.8.13 SMS gateway ................................................................................ 325
21.8.14 Web server .................................................................................... 331
21.9 Diagnostics .................................................................................... 333
21.9.1 Calibration logbooks ...................................................................... 333
21.9.2 Digital sensor calibration logbooks ................................................ 333
21.9.3 Digital sensor connection list ......................................................... 333
21.10 Online parameters ......................................................................... 335
21.10.1 Date and time ................................................................................ 335
21.10.2 Screenshot ..................................................................................... 335
21.10.3 Ethernet ......................................................................................... 336
21.10.4 Enabling of extra codes ................................................................. 337