Kaba c-lever 2662-K5 User manual

Kaba c-lever and variants
Installation Manual
EN
k2evo702 - 201610

Kaba AG
Access & Workforce Management
Hofwisenstrasse 24
8153 Rümlang
Switzerland
Phone [phone]
www.kaba.com
Kaba AG
Access & Workforce Management
Mühlebühlstrasse 23
8620 Wetzikon
Switzerland
Phone [phone]
www.kaba.com
Kaba GmbH
Access & Workforce Management
Albertistraße 3
78056 Villingen-Schwenningen
Germany
Phone [phone]
www.kaba.com
This document must not be reproduced in any way or otherwise further used without the written consent of Kaba AG.
All product names are trademarks of the respective companies.
Copyright 2016 Kaba AG. All rights reserved.
k2evo702 - 201610

Installation Manual Table of contents
Kaba c-lever and variants 3k2evo702 - 201610
Table of contents
1 About this document ............................................................................................................................. 5
1.1 Validity............................................................................................................................................................................... 5
1.2 Target group ................................................................................................................................................................... 5
1.3 Contents and purpose................................................................................................................................................. 5
1.4 Supplementary documentation .............................................................................................................................. 6
1.5 Abbreviations/definition of terms........................................................................................................................... 6
1.6 Hazard categories.......................................................................................................................................................... 6
1.7 Notes.................................................................................................................................................................................. 7
1.8 Symbols............................................................................................................................................................................. 7
2 Basic safety information ........................................................................................................................ 8
2.1 Proper use ........................................................................................................................................................................ 8
2.2 Product changes............................................................................................................................................................ 8
2.3 ESD protective measures............................................................................................................................................ 8
2.4 Handling of lithium batteries.................................................................................................................................... 9
3 Product description.............................................................................................................................. 10
3.1 Overview.........................................................................................................................................................................10
3.1.1 Structure ..........................................................................................................................................................10
3.2 Scope of delivery .........................................................................................................................................................11
3.2.1 Additional fixing screws.............................................................................................................................11
3.2.2 Additional fixtures for c-lever short plate............................................................................................12
3.2.3 Additional fixtures for c-lever rosette assembly ...............................................................................12
3.2.4 Additional fixtures for c-lever wireless .................................................................................................12
3.2.5 Accessories......................................................................................................................................................12
3.3 Technical data...............................................................................................................................................................13
3.3.1 Dimensions.....................................................................................................................................................14
3.3.2 Versions............................................................................................................................................................15
3.4 Conformity.....................................................................................................................................................................15
4 Installation ............................................................................................................................................ 16
4.1 Requirements................................................................................................................................................................16
4.1.1 Door components ........................................................................................................................................16
4.1.2 Tools required................................................................................................................................................17
4.1.3 Spindle standoff............................................................................................................................................17
4.2 Drilling the fastening holes......................................................................................................................................18
4.2.1 With drill jig ....................................................................................................................................................18
4.2.2 With drilling template.................................................................................................................................20
4.3 Installing the coupling unit .....................................................................................................................................22
4.3.1 Inserting the direction pin ........................................................................................................................22
4.3.2 Installing the coupling unit in a fitting .................................................................................................23
4.3.3 c-lever ES1 variant........................................................................................................................................26
4.3.4 Short plate variant........................................................................................................................................26
4.3.5 Rosette assembly variant...........................................................................................................................27
4.4 Installing the outside shield ....................................................................................................................................28
4.4.1 c-lever standard and c-lever ES1 variant..............................................................................................28
4.4.2 c-lever short plate variant..........................................................................................................................29
4.4.3 c-lever rosette assembly variant .............................................................................................................30

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4.5 Installing the internal fitting....................................................................................................................................31
4.5.1 c-lever standard variant .............................................................................................................................31
4.5.2 c-lever ES1 variant........................................................................................................................................32
4.5.3 c-lever short plate variant..........................................................................................................................33
4.5.4 c-lever rosette assembly variant .............................................................................................................35
4.5.5 Variant with wireless option (E320) .......................................................................................................37
4.6 Installing the inside shield .......................................................................................................................................39
4.6.1 For all c-lever variants .................................................................................................................................39
4.7 Other variants ...............................................................................................................................................................39
4.7.1 Installing variant with wide plate ...........................................................................................................39
4.7.2 Installing variant for special lever handle styles................................................................................40
5 Operation .............................................................................................................................................. 41
5.1 Operating the c-lever.................................................................................................................................................41
5.2 Opening with user media.........................................................................................................................................41
6 Maintenance ......................................................................................................................................... 42
6.1 Maintenance table ......................................................................................................................................................42
6.2 Cleaning..........................................................................................................................................................................42
7 Service ................................................................................................................................................... 43
7.1 Replacing batteries.....................................................................................................................................................43
7.2 Replacing the antenna ..............................................................................................................................................44
7.3 Replacing the e-module ...........................................................................................................................................44
7.4 Reset (INI reset).............................................................................................................................................................45
7.4.1 Reset with master media ...........................................................................................................................45
7.4.2 Reset using tweezers...................................................................................................................................45
7.5 Emergency power supply.........................................................................................................................................45
8 Troubleshooting................................................................................................................................... 47
8.1 Error analysis .................................................................................................................................................................47

Installation Manual About this document
5k2evo702 - 201610Kaba c-lever and variants
1 About this document
This section contains information for the proper use of this document.
1.1 Validity
This document describes the product:
Product designation: Kaba c-lever
Types: 262y for profile and round profile cylinder
263y for profile and round profile cylinder
2642 for profile and round profile cylinder
265y for profile and round profile cylinder
266y for profile and round profile cylinder
2672 for profile and round profile cylinder
Article numbers and
variants:
2621-K5, 2622-K5, 2623-K5, 2624-K5 c-lever Standard
2631-K5, 2632-K5, 2633-K5, 2634-K5 c-lever ES1
2642-K5 c-lever support plates/rosette
2661-K5, 2662-K5, 2663-K5, 2664-K5 c-lever support
plates/short plate
2672-K5 c-lever, wide plates
This document describes all product versions and all optional features and functions.
Options are subject to a charge and therefore only available if purchased.
Different options and equipment features are not available in every variant or in all
countries.
1.2 Target group
This document is intended for specialist personnel only.
The descriptions are intended for specialist staff trained by the manufacturer. The de-
scriptions are no replacement for product training.
Service personnel are persons who have the appropriate technical training and ex-
perience required for them to be aware of the risks that could arise for themselves or
others when carrying out these activities and to minimise these risks for themselves
and others. It is the responsibility of the service personnel to ensure that the condi-
tions stated by the manufacturer and the applicable regulations and standards are
complied with when carrying out these activities.
1.3 Contents and purpose
The contents of these instructions are limited to the installation, operation, mainten-
ance and servicing of the product.

About this document Installation Manual
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1.4 Supplementary documentation
The following documents are available from the sales partners:
• Operating manual Kaba programmer 1460 and Kaba programmer 1364
• User manual for programming and signals of the Kaba evolo components
• System description Kaba evolo
• Planning guideline wireless
• Documentation for currently installed system software
1.5 Abbreviations/definition of terms
In order to make it easier to read the document, the abbreviated brief product de-
scriptions have been used:
Short designation Product designation
c-lever Kaba c-lever
Programmer 1460 Kaba programmer 1460
Programmer 1364 Kaba programmer 1364
Component c-lever fitting
Symbols
Symbols
Acoustic signal
Visual signal
1.6 Hazard categories
Instructions with information on what to do and not to do to prevent injury and ma-
terial damage are denoted specially.
Please follow all hazard instructions. These are intended to help prevent accidents
and prevent damage.
These instructions are divided into the following categories:
CAUTION
Low risk
Denotes a potentially dangerous situation that could lead to minor injury.
NOTICE
Important information on the correct use of the product.
Failure to comply with these instructions could lead to malfunctions. The product
and/or objects in the local vicinity could be damaged.

Installation Manual About this document
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1.7 Notes
Information is denoted by this symbol.
Tips on using the product are useful pieces of information.
They help to make best use of the product and its functions.
1.8 Symbols
Symbols with the following meanings are used for hazards (depending on hazard
source.)
General hazard Hazard from electric shock
Risk of explosion Risk to electronic components
from electrostatic discharge

Basic safety information Installation Manual
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2 Basic safety information
This product has been built according to the latest technology and accepted safety
regulations. Nevertheless, handling this product can pose a risk to people and prop-
erty.
Read and observe the following safety information before using the product.
2.1 Proper use
This product has been designed exclusively for use as set out in the chapter Product
Description. Any other use will be deemed improper use. The manufacturer accepts
no liability for any resulting damage. The user/operator bears sole responsibility for
the risk.
2.2 Product changes
NOTICE
No changes should be made to the product, unless in accordance with changes de-
scribed in the instructions.
2.3 ESD protective measures
NOTICE
Danger of damage to electronic components from electrostatic discharge.
If electronic printed circuit boards and components are handled incorrectly, damage
may occur which leads to their complete breakdown or sporadic faults.
• When installing and repairing the product, the general ESD protective measures
are to be observed.
• When handling electronic components, wear the ESD wrist strap. Connect the
end of the strap to an ESD socket or an unpainted, earthed metal component.
This will safely and effectively conduct charges away from your body.
• Only handle the edges of printed circuit boards. Do not touch printed circuit
boards or connecting plugs.
• Put removed components on an anti-static surface or in an anti-static shielding
container.
• Avoid contact between printed circuit boards and clothing. The wrist strap only
protects the printed circuit boards from static electricity on the body. Damage
can still occur due to static electricity on clothing.
• Only transport and ship removed modules in ESD-shielding, conductive protect-
ive containers.

Installation Manual Basic safety information
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2.4 Handling of lithium batteries
NOTICE
Lithium batteries can explode or burst explosively.
Improper handling of lithium batteries can lead to fires and explosions.
• Only replace lithium batteries with batteries of the same type.
• Do not open, drill through or squash lithium batteries.
• Do not burn lithium batteries or expose them to high temperatures.
• Do not short circuit lithium batteries.
• Do not recharge lithium batteries.

Product description Installation Manual
10 k2evo702 - 201610 Kaba c-lever and variants
3 Product description
This section provides an overview of the product and gives information on technical
details.
3.1 Overview
The c-levers are electronic door fittings with a reader antenna on the outside shield.
The coupling and electronics are integrated into the fitting. After identification using
authorised media, the lock and door can be opened manually.
3.1.1 Structure
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1718192021222324252627293031
32
49 46
57 59 58
48
Fig.1: Exploded diagram of structure of variant 2621
1 Antenna housing 16 Lever handle bearing 31 Fixing screw
2 Antenna 17 Inside lever handle 32 Threaded pin
3 Antenna circuit board 18 Fixing screw for lever handle
4 Frame housing 19 Inside shield
5 Fixing screw for lever handle 20 Battery protection film
6 Lever handle 21 Connection cable
7 Lever handle bearing 22 Battery circuit board
8 Outside shield 23 Fastening for inside lever
handle
46 Socket for mechatronics unit
9 External fitting 24 Fixing screws
10 Direction pin 25 Screw for inside shield 48 Countersunk screws
11 Silicone cushion 26 Internal fitting 49 Socket for antenna cable
12 Intermediate circuit board for
antenna
27 Spindle
13 Antenna cable 57 3 fixing screws
14 Bracket 29 Mechatronics unit 58 Fixing screw

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15 E-module 30 Silicone cushion 59 Socket for antenna cable
3.2 Scope of delivery
• 1 inside shield with internal fitting • 1 outside lever handle
• 1 outside shield • 1 antenna cable
• 1 coupling unit • 2 batteries
• 1 direction pin • 2 Allen keys, size 2 and 3
• 1 spindle • 1 set of instructions
• 1 inside lever handle • 1 drilling template
• Various fixing screws
See following table 1: Fixing screws.
3.2.1 Additional fixing screws
• 1 steel support plate for outside shield
• 1 centring sleeve
• 2 spacer sleeves
• 2 pull protection washers
• Additional fixing screws
Screw pack Top/bottom
fixing screws
Middle
fixing screws
Long arbour
mm
Dimension
mm
Door thick-
ness
mm
Dimension
mm
Door thick-
ness
mm
No. 1 105 M5 x 50 38–44 M5 x 40 38–40
M5 x 45 41–45
M5 x 60 45–54 M5 x 50 46–50
M5 x 55 51–55
M5 x 70 55–58 M5 x 60 56–58
No. 2 120
(door thick-
ness
58–73)
155
(door thick-
ness
73–100)
M5 x 70 56–64 M5 x 60 59–60
M5 x 80 65–74 M5 x 65 61–65
M5 x 70 66–70
M5 x 90 75–84 M5 x 75 71–75
M5 x 80 76–80
M5 x 100 85–94 M5 x 85 81–85
M5 x 90 86–90
M5 x 110 95–100 M5 x 95 91–95
M5 x 100 96–100
Table1: c-lever fixing screws

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3.2.2 Additional fixtures for c-lever short plate
• 1 support plate for outside shield
• 1 support plate for inside shield
• 2 fixing screws M5x50mm for internal fitting and outside shield
• 2 fixing screws M5x12mm for outside shield support plate
• 2 fixing screws M5x6mm for inside shield support plate
3.2.3 Additional fixtures for c-lever rosette assembly
• 1 support plate for outside shield
• 1 support plate for inside shield
• 3 fixing screws M5x50mm for internal fitting and outside shield
• 2 fixing screws M5x12mm for outside shield support plate
• 2 fixing screws M5x6mm for inside shield support plate
3.2.4 Additional fixtures for c-lever wireless
• Wireless module with connection ter-
minal (64)
• Plug with cable for door handle contact
(63)
• ZIF connection cable (65)
• PCB (61) and screw (62)
• Inside shield for wireless (66)
63
65
64
61
62
66
3.2.5 Accessories
• Relevant system software and programming tools

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3.3 Technical data
Technical data
Connection
Data transfer RFID
RCID For variant E310
Hardware
Lever handle Stainless steel look
Shield Stainless steel
Power supply
Batteries 1.5V, AA, lithium
Ambient conditions
Protection type IP54 Outside (standard)
IP55 Outside (ES1)
IP40 Inside
Temperature -25°C – +70°C The temperature range
depends on the battery
manufacturer's specifica-
tions.
Humidity 0%–95% rel. hum., non-
condensing
Climate Not suitable for heavily
corrosive atmospheres
(chlorine, ammonia).
Rooms Not to be used in poten-
tially explosive environ-
ments.
Standards
Fire safety DIN 18273 tested in ac-
cordance with EN 1634-1
DO 20.31
EN179 According to test certific-
ate:
0432 - BPR - 0061 (Kaba);
0432 - BPR - 0003 (BKS);
0432 - BPR - 0005 (Dorma)
Protection class EN 1906 class 0
EN 1906 class 2 For ES1
In accordance with
DIN18257
WB2 in accordance with
B5351
Austria
Usage class EN 1906 class 3

Product description Installation Manual
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3.3.1 Dimensions
Fig.2: Dimension drawing – narrow version, Europrofile cylinder (PZ)
53.6
Fig.3: Dimension drawing – wide version, Europrofile cylinder (PZ)

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3.3.2 Versions
Hole centre distance for Europrofile (PZ) or round profile (RZ) cylinder versions.
Hole centre ± 0.1 Versions
55 PZ
57
70
72
74 RZ
78
78 PZ
85
88
90
92
94 RZ
98 PZ
100.5 RZ
3.4 Conformity
This product conforms to the EU directives
2014/35/EU Low Voltage Directive
2014/53/EU Radio Equipment Directive
2014/30/EU EMC Directive
2011/65/EU RoHS Directive

Installation Installation Manual
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4 Installation
This chapter describes the installation of the product.
4.1 Requirements
4.1.1 Door components
Door
The door thickness must be at least 38mm and may be a maximum of 100mm.
Different fixing screws must be used for different door thicknesses. See scope of de-
livery [}3.2] .
Door lock
The product can be used with most commercially-available door locks. Using locks
from established manufacturers is recommended as these manufacturers ensure that
fitting drill holes conform to standards.
Locks with a split lock hub cannot be used!
In order for a mechanical opening via a lock cylinder to be ensured, it is necessary to
install door locks with key-operated latch.
Lock cylinder
The fitting is independent of the lock and lock cylinder and can be used for cylinder
holes with 17mm Europrofile or 22mm round profile. The fitting can also be used on
the door without a cylinder hole for half cylinders.
Cylinder standoff
NOTICE
The cylinder standoffs must be checked before the fittings are installed.
The outside and inside of the fitting may have different heights, which affects the
correct cylinder standoff that exceeds the door thickness. See following drawing and
table.
Overview
c-lever Door
Variants Outside Inside
Standard 18.3mm 18.3mm
ES1 (assembly/steel support plate) 23.3mm 18.3mm
Short plate (assembly/support plate) 23.3mm 23.3mm
Rosettes (assembly/support plate) 23.3mm 23.3mm
Table2: Overview of cylinder standoff

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4.1.2 Tools required
• Drill jig or drilling template
• C-clamp (for work with the drill jig)
• Power drill
• Drill bits Ø9 and Ø13mm
• Flat head and Phillips screwdriver
• Torx screwdriver T-20
• Allen keys, size 2 and 3
• Crimping tool
4.1.3 Spindle standoff
The length of the spindle must be adjusted depending on the door thickness (in-
cluding the backplate(s)) and/or handle types.
Handle type "A" spindle standoff mm
HA 42–79
A
HB 42–68
HC 42–56
HD 42–77
HL 42–92
HM 42–51
HN 42–85
HO 42–50

Installation Installation Manual
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4.2 Drilling the fastening holes
Fastening holes must be drilled for the c-lever standard and c-lever ES1 variants in or-
der to mount a fitting. (Except for fire safety shutters and fire doors as no fastening
holes are permitted for these.)
The fastening holes for both the c-lever short plate and c-lever rosette assembly vari-
ants already exist from the removal of the existing fittings.
4.2.1 With drill jig
NOTICE
The integrated mortise lock may be damaged or destroyed.
To avoid damage, remove the lock from the mortise before drilling.
Part 1
Requirement:
• Existing fitting removed
• Mortise lock installed
Procedure:
1. Position the drill jig with guide pin for cylinder
(without mount) on the door from the outside.
2. Insert the pin for the spindle through the lock hub.
3. Fasten the drill jig to the door with a C-clamp.
ðThe drill jig is connected securely to the door.
4. Remove the guide pin for the cylinder and the pin for
the spindle.
5. Remove the mortise lock.
6. Note: Do not drill through the door.
Use drill bit Ø13mm to drill the top fastening hole up
to the lock mortise.
7. Note: Only drill a fastening hole for the
c-lever ES1 variant.
Use drill bit Ø9mm to drill the middle fastening hole
up to the lock mortise.
8. Use drill bit Ø9mm to drill the bottom fastening hole
up to the lock mortise.
9. Remove the drill jig and C-clamp.
10. Clean the lock mortise.
11. Insert the mortise lock.
ø9 mm
ø13 mm

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Part 2
Requirement:
• On the opposite side from part 1
• Mortise lock installed
Procedure:
1. Position the drill jig with guide pin for cylinder on the
door.
2. Insert the pin for the spindle through the lock hub.
3. Fasten the drill jig to the door with a C-clamp.
ðThe drill jig is connected securely to the door.
4. Remove the guide pin for the cylinder and the pin for
the spindle.
5. Remove the mortise lock.
6. Use drill bit Ø13mm to drill the top fastening hole up
to the lock mortise.
7. Note: Only drill a fastening hole for the
c-lever ES1 variant.
Use drill bit Ø9mm to drill the middle fastening hole
up to the lock mortise.
8. Use drill bit Ø9mm to drill the bottom fastening hole
up to the lock mortise.
9. Remove the drill jig and C-clamp.
10. Clean the lock mortise.
11. Insert the mortise lock.
ø9 mm
ø13 mm
Result:
The fastening holes for the fitting are drilled on both sides
of the door.

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4.2.2 With drilling template
NOTICE
The integrated mortise lock may be damaged or destroyed.
To avoid damage, remove the lock from the mortise before drilling.
Part 1
Requirement:
• Existing fitting removed
• Mortise lock installed
Procedure:
1. Place the spindle through the lock hub.
2. Position the drilling template over the spindle and
align it parallel to the forend.
3. Mark the drill holes.
ðDrill holes for the fastening holes are marked on
the door leaf.
4. Remove the mortise lock.
5. Note: Do not drill through the door.
Use drill bit Ø13mm to drill the top fastening hole up
to the lock mortise.
6. Note: Only drill a fastening hole for the
c-lever ES1 variant.
Use drill bit Ø9mm to drill the middle fastening hole
up to the lock mortise.
7. Use drill bit Ø9mm to drill the bottom fastening hole
up to the lock mortise.
8. Clean the lock mortise.
9. Insert the mortise lock.