KI Trek User manual

Assembly Instructions
Trek®Tables
Flip-Top Table
June 2012
Tools Required
•Phillips Screwdriver
• 3/16” hex wrench (Allen wrench)
• 3/8” wrench
• 7/16” wrench
Hardware
• Twelve #14 x 1” screws
•Four ¼-20 x ½” Socket Head Cap
Screws with patch
•Four ¼-20 Nuts
•Two #10-32 x ½” Phillip Head
Pan Heads Screws with locking
washer
•Two #10-32 Cap Nuts
Base Installation
1. Unpack table bases and table
top.
2. To avoid scratching the table
top, place it finish side down on
a soft protective material.
3. Unlock and open flip base
mechanisms, position base
assemblies on underside of
table top, aligning holes in base
assemblies with pre-drilled
holes in table top. Attach each
base to the top using four
#14 x 1” screws in the four front
holes (Figure 1 & Detail A).
4. Close flip-top mechanisms
by pulling base to a vertical
position. Bases are secure
when lock level engages rod
(Detail B).
5. Finally, insert and tighten two
#14 x 1” screws to the back of
bases, Insert glides into base
feet and stand table upright
(Figure 1).
Note: Two people are required to
turn table to the up-right position.
glides
Tools Required
Hardware
Base Installation
Note:
Phillips Screwdriver
3/16”” hex wrench (Allen wrench)
3/8” wrench
7/16” wrench
Twelve #14x1” screws
Four ¼-20x½” Socket Head Cap
Screws with patch
Four ¼-20 Nuts
Two #10-32x½” Phillips Head Pan
Heads Screws with locking washer
Two #10-32 Cap Nuts
1.Unpack table bases and table top.
2.To avoid scratching the table top, place it
finish side down onasoft protective
material.
3.Unlock and open flip base mechanisms,
position base assemblies on underside of
table top, aligning holes in base assemblies
with pre-drilled holes in table top. Attach
each base to the top using four #14x1"
screws in the four front holes
(Figure1&Detail A).
4.Close flip-top mechanisms by pulling
base toavertical position. Bases are secure
when lock level engages rod (Detail B).
5.Finally, insert and tighten two #14x1”
screws to the back of bases, Insert glides
into base feet and stand table upright
(Figure 1).
Two people are required to turn table
to the up-right position.
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Assembly Instructions
Trek Table®
Flip To p
#14x1”
screws
rod
rod
lock
lever
lock
lever
flip base
mechanism
Figure 1
Detail A Detail B

2
Trek®Table - Flip-Top Tables
Assembly Instructions
Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must be
tightened securely and must be checked periodically after
assembly. Failure to assemble properly, or to secure parts
may result in assembly failure and personal injury.
Cross Tube Assembly
6. With table upright, disengage
flip mechanisms and flip table
top up until it stops (Figure 2).
7. Position cross tube under
the opened table bases as
illustrated. The large holes
in the cross tube should face
the floor. Using a 3/16” hex
wrench (Allen wrench) insert
¼-20 x ½”cap screw into the
large hole in the cross tube,
align and insert the screw in
a hole in the flip base lower
plate. From the top, attach
¼-20 cap screw to the nut and
screw finger tight to hold it
to plate. Install other screws
and nuts to cross tube and
base plates. Tighten hardware
securely (Detail D).
Handle To Lock Levers Assembly
Note: Without handle installed it
will take two people to flip table
open.
8. Position a handle over the lock
levers as illustrated, with the
rib side up. Insert a #10-32
screw with washer into a hole
in the handle and through the
bottom hole in a base lock
lever. Attach a #10-32 nut to
the screw finger tight. Insert
the other screw with washer
through the other handle
hole and bottom base lever
hole and attach nut. Using a
Phillips screwdriver and 3/8”
wrench tighten screws and
nuts securely (Detail C).
9. Grasp table top firmly and
lower into place, press down
on top to lock it into place.
10. Lift up slightly on front edge
of top to ensure it is locked in
place. Apply more down ward
pressure if it is not engaged.
11. Table should lock and
unlock easily. Loosening and
re-adjusting the cross tube
and handle may be required
to obtain a smooth operation
(Detail D).
Cross Tube Assembly
Handle To Lock Levers Assembly
6.With table upright, disengage flip
mechanisms and flip table top up until it
stops (Figure 2).
7.Position cross tube under the opened
table bases as illustrated. The large holes in
the cross tube should face the floor. Using a
3/16” hex wrench (Allen wrench) insert
¼-20x½”cap screw into the large hole in
the cross tube, align and insert the screw in
a hole in the flip base lower plate. From the
top, attach ¼-20 cap screw to the nut and
screw finger tight to hold it to plate. Install
other screws and nuts to cross tube and
base plates. Tighten hardware securely
(Detail D).
8.Positionahandle over the lock levers as
illustrated, with the rib side up. Inserta
#10-32 screw with washer intoahole in
the handle and through the bottom hole in a
base lock lever. Attacha#10-32 nut to the
screw finger tight. Insert the other screw
with washer through the other handle hole
and bottom base lever hole and attach nut.
UsingaPhillips screwdriver and 3/8”
wrench tighten screws and nuts securely
(Detail C).
9.Grasp table top firmly and lower into
place, press down on top to lock it into
place.
10.Liftup slightly on front edge of top to
ensure it is locked in place. Apply more
down ward pressure if it is not engaged.
11.Table should lock and unlock easily.
Loosening and re-adjusting the cross tube
and handle may be required to obtain a
smooth operation (Detail D).
Note: Without handle installed it will take
two people to flip table open.
Trek Flip Up Table®
cross
tube
handle
1/4-20x½”
cap screw
large hole
toward floor
1/4-20
nut
#10-32
nut
#10-32 screw
with washer
Figure 2
Detail C
Detail D
lock
lever
1/4-20 x 1/2”
1/4-20

Trek®Tables - Flip-Top Table
Assembly Instructions
Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must be
tightened securely and must be checked periodically after
assembly. Failure to assemble properly, or to secure parts
may result in assembly failure and personal injury.
3
Operating Instructions
For Storage
1. To rotate into storage position
push down on the handle and lift
top up until it stops (Figure 3).
For Use
1. Grasp table top firmly, lower into
place and press down on front
edge to lock the table top into
place (Figure 4).
2. Lift up slightly on front edge
of top to ensure it is locked in
place. Apply more down ward
pressure if it is not engaged
(Figure 4).
Operating Instructions
For Storage
For Use
1.To rotate into storage position push down
on the handle and lift top up until it stops
(Figure 3).
1.Grasp table top firmly, lower into place
and press down on front edge to lock the
table top into place (Figure 4).
2.Liftup slightly on front edge of top to
ensure it is locked in place. Apply more
down ward pressure if it is not engaged
(Figure 4).
Trek Flip Up Table®
pull up
on top
push down on
handle first
grasp top firmly
and rotate down
push down on top to actuate lock,
pull up slightly on top to ensure
that lock has engaged
lock
lock
Figure 3
Figure 4

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© 2012 KI All Rights Reserved • Litho in USA • Code KI-62455/KI/GT/0612