Kohler K-1167 User manual

Installation Guide
Bath with Airjets
Mproduct numbers are for Mexico (i.e. K-12345M)
Los números de productos seguidos de Mcorresponden a México
(Ej. K-12345M)
Français, page “Français-1”
Español, página“ Español-1”
K-1167
1167629-2-A

IMPORTANT SAFETY INSTRUCTIONS
WARNING: When using electrical products, basic precautions should always be followed,
including the following:
DANGER: Risk of electric shock. To reduce the risk of electrical shock, connect only to circuits
protected by a Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD).
WARNING: Risk of electric shock. A qualified electrician should make all electrical connections.
WARNING: Risk of electric shock. Disconnect power before servicing.
NOTICE: Follow all local plumbing and electrical codes.
Grounding is required. The unit should be installed by a qualified service representative, and grounded.
Building materials and wiring should be routed away from the blower body and other heat-producing
components of the unit.
Install to permit access for servicing.
A pressure wire connector marked “Earth/Ground” is provided within the wiring compartment. To reduce
the risk of electric shock, connect this connector to the grounding terminal of your electric service or supply
panel with copper wire equivalent in size to the circuit conductor supplying this equipment.
Pressure wire connectors are provided on the exterior of the junction box or control within this unit to permit
connection of a bonding conductor between this unit and all other exposed metal in the vicinity, as needed to
comply with local requirements.
Install this unit in accordance with the Canadian Electrical Code, Part 1.
Product Information
Electrical Requirements
NOTE: If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or
similarly qualified persons in order to avoid a hazard.
The installation must have a Class A Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device
(RCD). The GFCI or RCD protects against line-to-ground shock hazard. Use a 220-240 V, 15 A, 50/60 Hz
dedicated service for the bath with airjets.
Product Notices
WARNING: Risk of personal injury or property damage. Unauthorized modification may cause
unsafe operation or effect performance of the bath with airjets. Do not relocate the blower motor,
or make other modifications to the bath system in the absence of kit or other published instructions,
as this could adversely affect the performance and safe operation of the product. Kohler Co. shall
not be liable under its warranty or otherwise for personal injury or damage caused by any such
unauthorized modification. Refer to the ″Before You Begin″section for blower motor relocation
requirements, recommendations, and section coverage information.
NOTICE: Keep the area around the blower motor clean and free of debris. Ensure that the area around
the blower motor is free of sawdust, insulation, dirt, or other small loose debris. Such material could plug
the blower motor air ducts and reduce the air flow through the blower.
Factory Assembled Features
Factory assembled components include a blower motor, air harness, control, check valve, butterfly valves,
chromatherapy lights (if provided), electrical harnesses, and an illuminated user keypad. Other than power
wiring and plumbing, no assembly is required.
1167629-2-A 2 Kohler Co.

Product Information (cont.)
Connections and Service Access
NOTICE: Provide unrestricted service access to the blower motor. You must provide access for servicing
the blower motor and controls. The access must be located immediately next to the blower motor. Study
the roughing-in information packed with the bath with airjets.
Before installation, ensure that there is proper access to the blower motor and final connections. If the blower
motor is installed in an enclosed area, an access panel is required at the blower motor. This panel should be
at least 34″(864 mm) wide and 15″(381 mm) high.
Table of Contents
IMPORTANT SAFETY INSTRUCTIONS ................................................ 2
Product Information ............................................................... 2
Electrical Requirements .......................................................... 2
Product Notices ................................................................ 2
Factory Assembled Features ...................................................... 2
Connections and Service Access ................................................... 3
Tools and Materials ............................................................... 3
Before You Begin ................................................................. 4
Prepare the Site - ................................................................ 6
Prepare the Site - ................................................................ 7
Secure the Unit .................................................................. 8
Secure the Bath Flanges .......................................................... 10
Install the Plumbing .............................................................. 10
Connect the Electrical Service - Standard .............................................. 11
Remove the Blower Motor and Check Valve - Remote ..................................... 12
Mount the Blower Motor and Check Valve - Remote ...................................... 13
Terminate the Blower Power Cable - Remote ........................................... 14
Install Blower Power Cord at Control - Remote .......................................... 16
Make Supply Power Connections - Remote ............................................ 17
Test Run the Bath ............................................................... 18
Complete the Finished Wall ........................................................ 21
Clean-Up After Installation ......................................................... 21
Operate the Keypad .............................................................. 22
Troubleshooting ................................................................. 23
Tools and Materials
Silicone Sealant Plus:
• Conventional woodworking tools and materials or
conventional masonry tools and materials,
as appropriate
• Drop cloth
• Construction Adhesive (optional)
• Cement or Mortar (optional)
• 2x4s or 2x6s (optional)
Kohler Co. 3 1167629-2-A

Before You Begin
CAUTION: Risk of product damage. Do not lift the bath by the piping or blower motor, or use the piping
or blower motor for structural support of the bath.
NOTE: This bath allows the blower motor and check valve to remain on the bath support board (standard
installation) that it is shipped on or to be relocated to another location (remote installation). Refer to the
sections, noted as ″Standard’ or ″Remote,″throughout this installation guide for your applicable
installation.
For Standard and Remote Blower Installations
Please read the installation, operating, and safety instructions carefully to familiarize yourself with
the required tools, material, and installation sequences. Follow the sections that pertain to your
particular installation. This will help you avoid costly mistakes.
The variety of installations possible with this bath may require framing procedures other than those
described in this manual.
Confirm adequate mounting and connection space for the faucet specified for your installation.
We recommend this product for alcove installation.
Inspect the bath for damage before you begin installation.
You must install this bath to an adequately supported, level subfloor.
For Remote Installations
When mounting the blower motor and check valve in a remote location, choose a space as close to
the bath as possible to maximize bath performance. Pay attention to the following requirements and
recommendations:
•The blower motor must be mounted horizontally at least 1-1/2″(38 mm) above the floor. Do not
mount the blower motor with the blower motor discharge pointing up.
•Use 1-1/2″PVC or equivalent rigid piping.
•The piping installation must meet the requirements of local plumbing or building codes. Ensure that
the installation does not reduce the fire rating of any walls. Piping must be supported at intervals
along the length in accordance with local codes.
•Ensure that the blower motor location is clean and free of dust or debris.
•If appropriate, install an additional access panel for blower motor maintenance.
•The 18 AWG minimum power cable to the blower motor must meet the requirements of all
applicable electrical or building codes. Ensure that the installation does not reduce the fire rating of
any walls.
•The power cord must be supported at intervals along its length in accordance with local codes.
Power cords must not rest on surfaces or floors that are subject to flooding.
•All material needed for the relocation must be supplied by the installer.
Additional tools and materials:
•Electrician pliers.
•Assorted screwdrivers.
•Adjustable wrench.
•Drill and bits to install the blower mounting fasteners.
•18 AWG non-metallic sheathed cable, two conductors with ground, with support clips, as required.
•One 4″(102 mm) x 2″(51 mm) electrical junction box with cover, gasket, and mounting screws.
•Three strain reliefs. One must fit the blower motor cover with standard NPT (National Pipe Thread)
threads. The other two must fit the holes in the new junction box.
•Six wire connectors (wire nuts or equivalent).
•1-1/2″PVC or other rigid pipe with: fittings, unions, PVC cement (or equivalent fastening method),
and support clips, as required.
•Four fasteners (such as flathead wood screws or concrete anchors) to mount the blower motor.
•Solid copper 8 gauge bonding wire, 36″(914 mm).
1167629-2-A 4 Kohler Co.

Before You Begin (cont.)
Kohler Co. reserves the right to make revisions in the design of products without notice, as specified
in the Price Book.
Kohler Co. 5 1167629-2-A

1. Prepare the Site - Wood Construction
NOTICE: Do not support the bath by the rim.
NOTICE: Refer to the Roughing-in Guide packed with this product for proper minimum lbs/square foot
(kg/square meter) floor support loading.
NOTICE: Provide adequate ventilation and a minimum of 15 cubic feet (.4 cubic meters) in the installed
location for cooling the motor and to supply sufficient air for the blower. Do not install the blower motor
closer than 1″(25 mm) from the wall or other objects.
Make sure the flooring offers adequate support for your bath, and verify that the subfloor is flat and
level.
The bath may be used in an alcove installation.
Construct 2x4 or 2x6 stud framing designed for your particular installation.
Install an access panel to allow the blower motor to be serviced.
Position the plumbing according to the roughing-in information. Cap the supplies, and check for
leaks.
Showerhead
Blocking
Supply
Valves
Spout
Header
Over
Opening
Remove
bottom plate.
1167629-2-A 6 Kohler Co.

2. Prepare the Site - Concrete Construction
NOTICE: Do not support the bath by the rim.
NOTICE: Refer to the Roughing-in Guide packed with this product for proper minimum lbs/square foot
(kg/square meter) floor support loading.
NOTICE: Provide adequate ventilation and a minimum of 15 cubic feet (.4 cubic meters) in the installed
location for cooling the motor and to supply sufficient air for the blower. Do not install the blower motor
closer than 1″(25 mm) from the wall or other objects.
NOTE: This bath may be installed in an alcove installation.
Make sure the flooring offers adequate support for your bath, and verify that the subfloor is flat and
level.
Provide access panels as required to service the blower motor and control.
Construct brick or concrete supports.
Provide a 1/16″(2 mm) gap between the bath rim and the concrete or brick framing. Frame the
floor, or construct a frame for a raised installation, in accordance with the roughing-in information
packed with the bath.
Position the plumbing according to the roughing-in information packed. Cap the supplies, and
check for leaks.
Brick
Bath
1/16"
(2 mm)
Tile
Approved Tile Backing
Tile
Approved Tile Backing
Apron Side
Brick
Kohler Co. 7 1167629-2-A

3. Secure the Unit
Choose the installation option that best applies to your particular installation. Follow the
appropriate instructions.
For All Installations
Install the drain to the bath according to the drain manufacturer’s instructions. Do not connect the
trap at this time.
Using a clean drop cloth or similar material, cover the bottom of the bath and the airjets. This will
protect the bath surface and components from being scratched or damaged during the installation
process.
Secure Bath to the Subfloor
CAUTION: Risk of product damage. Do not lift the bath by the piping or blower motor, or use the piping
or blower motor for structural support of the bath.
CAUTION: Risk of product damage. Do not support the bath by the rim.
NOTICE: Ensure the subfloor is level before proceeding. If necessary, use shims to level.
Cement or Mortar Bed Method
Do not use gypsum cement or drywall compound, as these materials will not provide a durable bond.
Only use cement or mortar.
Spread a 2″(51 mm) thick later of cement or mortar on the subfloor except where the leveling
blocks will be located.
Clear any cement or mortar away from the leveling block locations.
Place a plastic liner or similar material over the cement or mortar.
With help, carefully move the bath into the installation area. Make sure the blower motor control
and leveling blocks do not rest in the bed material.
Verify the leveling blocks are resting directly on the subfloor. Reposition as needed.
Verify the bath is level across the top of the bath. If the bath is not level, use shims under the
leveling blocks.
Connect the drain tailpiece to the trap.
Remove the protective tape from the rim.
Construction Adhesive Method
Apply construction
adhesive to the
support blocks.
Clear spaces
for support
blocks.
Spread a 2" (51 mm)
layer of cement or
mortar bed material.
1167629-2-A 8 Kohler Co.

Secure the Unit (cont.)
Apply a generous amount of high-quality construction adhesive to the bottom of the leveling blocks.
With help, carefully move the bath into the installation area.
Verify the leveling blocks are resting directly on the subfloor. Reposition or shim as needed.
Verify the bath is level across the top of the bath. If the bath is not level, shims must be used under
the bath.
Connect the drain tailpiece to the trap.
Remove the protective tape from the rim.
Kohler Co. 9 1167629-2-A

4. Secure the Bath Flanges
Wood Construction
Drill a small pilot hole through the nailing-in flange at each stud. Add shims between the nailing-in
flange and the studs as needed to eliminate gaps.
Nail 1/4” (6 mm) thick furring strips to the studs to shim out to the edge of the nailing-in flange.
Use #6 large-head galvanized nails to secure the nailing-in flange to the studs.
Concrete Construction
NOTE: We recommend that the flange be secured to the wall for support.
Drill pilot holes through the nailing-in flange so they are about 16” (406 mm) apart.
Install concrete wall anchors to the wall at the pilot hole locations.
Secure the nailing-in flange to the wall anchors with screws.
5. Install the Plumbing
CAUTION: Risk of property damage. A watertight seal must exist on all bath drain connections.
The watertight seal will prevent property damage.
NOTE: To simplify future maintenance, provide access to all plumbing connections.
Install the faucet valving according to the faucet manufacturer’s instructions. Do not install the
faucet trim until instructed. Open the hot and cold water supplies, and check the supply
connections for leakage.
Run water into the bath, and check the drain connections for leakage.
Stud
Nail 1/4" (6 mm)
thick furring strips
to the studs.
Drill a small hole
through the nailing-in
flange at each stud.
Use #6 large-head
galvanized nails to secure
the nailing-in flange to the
studs.
1167629-2-A 10 Kohler Co.

6. Connect the Electrical Service - Standard
NOTE: The product model number is printed on a label on the blower side of the bath. This label also
identifies the electrical rating of the product. All baths come equipped with a wiring junction box and are
designed to operate between 220 VAC and 240 VAC at either 50 Hz or 60 Hz.
WARNING: Risk of electrical shock. Make sure the power has been disconnected before
performing the following procedures. Refer to the “Important Safety Instructions” section.
WARNING: Risk of electrical shock. To reduce the risk of electrical shock, connect the blower to a
properly grounded Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD). This
will provide additional protection against line-to-ground shock hazard. A 220-240 V, 15 A, 50/60 Hz
dedicated circuit is required.
NOTICE: The load neutral is not used. There should be no connection to the load neutral terminal on the
Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD). The green wire with the
yellow stripe is the equipment ground and needs to be connected to the neutral bus in the main circuit
breaker box.
NOTICE: The bath control and system have been pre-wired at the factory. A qualified electrician should
make a routine service connection to the junction box.
Connect service to the control power junction box. The junction box contains blue, brown, and green
with a yellow stripe colored wires. Follow local electrical codes. Bond in accordance with national
and local codes.
NOTE: A wiring harness has been pre-wired at the factory. No additional wiring is required, but ensure
that all wires are securely fastened.
NOTE: Your wiring harness includes an antenna for the optional remote control. Do not alter or damage
this antenna during installation.
Control Power
Junction Box
Blue (L1)
Wire Connector
Ground
(Green with
Yellow Stripes)
From Control
Brown (L2)
Wire Connectors
Electrician to provide
suitable strain relief cable.
* Connections to be Made
at the Circuit Breaker
Typical Wiring Connection for North America
Control
Check Valve
Blower Motor Cord
Control
Power Supply
External Power
Field Wiring
(From Junction Box
to GFCI Breaker)
* Equipment Ground
* Line Neutral
(White
Curly Wire)
Neutral Bus
(In Breaker Box)
S/N
240 V
120 V
120 V
*L2
240 V
*L1
Typical Two-Pole
Circuit Breaker
with GFCI
Breaker Box
L2
L1
N
120/240 VAC Source
Bond in accordance with national and
local codes. Open bonding lugs are
located at the top of the junction box.
No Connection
(Load Neutral)
Kohler Co. 11 1167629-2-A

7. Remove the Blower Motor and Check Valve - Remote
NOTICE: This section applies only to installations in which the blower motor and check valve are
being relocated from the shipping position on the support board.
NOTICE: Do not cut the blower harness for this installation.
NOTICE: You must relocate the check valve with the blower motor.
Remove the Blower Motor
Disconnect the blower motor electrical plug from the control.
Remove any cable ties that support the blower motor cord.
Remove and retain the retaining screw holding the blower harness on the blower motor discharge.
Remove and retain the four motor mounting screws from the blower adapter baseboard.
While restraining the tee with one hand, slide the blower motor away from the tee.
Remove the blower motor from the bath.
Remove the Check Valve
Remove and retain the upper retaining screw at the check valve.
Remove the check valve and attached PVC elbow from the bath.
Prepare the Site
NOTE: Refer to the ″Before You Begin″section for detailed requirements for the blower motor relocation.
Prepare the site where the blower motor will be installed. The site must be within 15’ (4.5 m) of the
bath.
As appropriate, install an access panel to service the blower motor.
As appropriate to the installation, prepare the routing paths for the PVC piping and the new blower
motor power cable. Follow all applicable codes.
Elbow
Screw
Baseboard
Control
To Blower Motor
Cover
Blower Motor
Mounting Screws
Check
Valve
Blower Motor
Electrical Plug
Junction Box
1167629-2-A 12 Kohler Co.

8. Mount the Blower Motor and Check Valve - Remote
NOTE: The blower motor must be mounted horizontally 2″(51 mm) above the floor. Do not mount the
blower motor with the blower motor discharge pointing up.
NOTE: The check valve must be relocated with the blower motor. At the new location, the check valve
must be no lower than 24″(610 mm) below the rim of the bath. The check valve must be within 12″(305
mm) of the blower motor. The check valve must be oriented vertically with the flow arrow pointing up.
NOTE: Refer to the ″Before You Begin″section for other detailed requirements for the blower motor
relocation.
At the new blower motor location, install a minimum 1-1/2″(38 mm) high block (not supplied) for
the blower motor support.
Use the blower motor as a template to mark the location of the four mounting bolts or screws.
Drill four 1/8″(3 mm) pilot holes for the blower motor mounting screws.
Install and support PVC or other 1-1/2″rigid piping (not supplied) between the blower motor
location and the bath air harness.
Connect the new piping to the existing air harness without modifying the air harness. Align the new
pipe and secure the connection with PVC cement. Allow the PVC cement to cure according to the
manufacturer’s instructions.
Connect the check valve assembly to the new piping. Align the new pipe with the check valve
assembly and drill a hole for the existing mounting screw. Use silicone or equivalent sealant at the
connection and reuse the screw that was removed previously. Allow the sealant to cure according to
the manufacturer’s recommendations.
Apply silicone or equivalent sealant to the lower connection of the check valve assembly.
Align the blower motor with the lower connection of the check valve assembly. Position the motor
on the support block. Reinstall the retaining screw. Allow the sealant to cure according to the
manufacturer’s recommendations.
Fasten the blower motor to the new support block with the retained mounting screws.
Check Valve
Screw
Screw
Blower Motor
Mounting Screws
1-1/2" Rigid Piping
(not supplied)
1-1/2" (38 mm) Min
Kohler Co. 13 1167629-2-A

9. Terminate the Blower Power Cable - Remote
Route the Power Cable
Route two conductors with ground 18 AWG or equivalent power cable (not supplied) between the
bath and blower motor locations. Follow all applicable electrical and fire codes. Ensure that the
cable jacket meets applicable code requirements and the cable is properly supported and protected.
Prepare the Blower for Remote Installation
Loosen the cable strain-relief nut on the blower motor. Push the nut back on the cable to provide
clearance for the cover removal.
Remove the two access cover screws from the back of the blower motor. As you are loosening the
screws, check periodically if the cover can be slid back on the electrical cable.
When the cover is loose, use electrician pliers or equivalent to cut the electrical cable at a point
about 4” (102 mm) from where the cable disappears into the blower motor housing.
Pull the free end of the electrical cord through the cover, insert, and strain relief nut.
Discard the existing strain relief nut and insert.
Reconnect the blower motor plug to the control.
Install a standard NPT threaded strain relief to the blower motor cover.
Temporarily store the removed components in a safe location.
Connect the New Power Cable at the Blower Motor
At the blower motor 4″(102 mm) pigtail lead, strip back the cable jacket about 3″(76 mm).
At the newly installed blower motor power cable, strip back the cable jacket about 2″(51 mm).
For installations in the United States, mark any white conductors with red or black tape as required
by the NEC.
Strip the wire insulation about 3/8″(10 mm) from the blower motor pigtail leads and from the
power cable leads.
Route the new power cable leads through the blower motor access cover and strain relief.
Using wire nuts or other approved termination methods, terminate the conductors as follows:
•Connect the black pigtail lead to the L1 conductor of the power cable.
•Connect the blue pigtail lead to the L2 conductor of the power cable.
•Connect the green with yellow stripe pigtail lead to the grounding or earthing conductor of the
power cable.
Access Cover
Blower Motor
Plug
Remove screws, remove cover
and cut existing cable at about 4"
(102 mm) from the blower motor.
Strain Relief
1167629-2-A 14 Kohler Co.

Terminate the Blower Power Cable - Remote (cont.)
With the two screws, reinstall the access cover on the blower motor.
Tighten the strain relief on the power cable at the blower motor.
Remove any dust or debris from the blower motor area.
Kohler Co. 15 1167629-2-A

10. Install Blower Power Cord at Control - Remote
Install the Second Junction Box on the Control
Install a second junction box with external bonding lug, two strain reliefs, and a cover (not
supplied) on the blower adapter board on the control.
Connect a solid copper 8 gauge bonding wire from the bonding lug on the new junction box to the
spare bonding lug on the control. Follow all local electrical codes.
Reconnect the Blower Motor Power Cord
If required, reconnect the blower motor power cord at the control.
Route the power cord through a strain relief on the second junction box. Tighten the strain relief.
At the end of the cut power cord, strip back the cable jacket about 3″(76 mm).
Using a wire nut, cap off the unused brown conductor in the cable jacket.
Strip the wire insulation about 3/8″(10 mm) of the remaining wires from the control.
Reconnect the Blower New Power Cable
Route the new power cable from the blower through the other strain relief on the second junction
box. Tighten the strain relief.
Strip back the cable jacket about 3″(76 mm).
For installations in the United States, mark the white wire with either red or black electrical tape as
required by the NEC.
Strip the end of the wires about 3/8″(10 mm).
Use approved termination devices to terminate the conductors as follows:
•Connect the black pigtail lead to the L1 conductor of the power cable.
•Connect the blue pigtail lead to the L2 conductor of the power cable.
•Connect the green with yellow stripe pigtail lead to the grounding or earthing conductor of the
power cable.
•The brown wire is not used and should be capped with a wire nut.
Install the cover on the new junction box.
Wire Nut
Blue Black
Brown
Strip back the jackets about
3" (76 mm) on the field cable
and on the blower motor pigtail.
Then cut the unused fourth
conductor brown wire off
at the point that the
cable jacket ends.
From Control50 Hz
60 Hz
L1
L2
L1
N
GND
NC
GND
NC
Green w/Yellow Stripe
Brown
Black
Blue
Ground (Green with
Yellow Stripe)
From Control
Cable to
Blower
Motor
New Field
Cable To
Blower Motor
Install junction box with cover
and bonding lug (not provided).
Route the cut end of the cord to
the new junction box. Add strain relief.
Blower Adapter
Board
Second
Junction Box
Blower
Motor Pigtail
Second Junction Box Control Power Junction Box
1167629-2-A 16 Kohler Co.

11. Make Supply Power Connections - Remote
WARNING: Risk of electric shock. To reduce the risk of electric shock, connect the control to a
properly grounded Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD). This
will provide additional protection against line-to-ground shock hazard. A dedicated 220-240 V, 15 A,
50/60 Hz circuit is required.
WARNING: Risk of electric shock. Make sure the power has been disconnected before performing
the following procedures.
NOTE: The model number and electrical rating for the bath is printed on a label near the bath blower
motor.
Ensure that the control power supply cord is properly routed to the control power junction box. The
control power supply cord contains a brown wire (Line 1), a blue wire (Line 2), and a green wire
with a yellow stripe (ground or earth).
Install a strain relief (not provided) for the power supply cable to the control power junction box.
Route the power supply cable to the control power junction box.
As required, strip the jacket and wire insulation on both cables to make the connections.
For installations in the United States, mark any white conductor in the supply power wiring with
red or black tape as required by the NEC.
Connect service to the control power junction box.
Provide a separate equipment earthing or grounding conductor to the spare earth/ground lug
located on the control power junction box. This conductor must not be connected to any
current-carrying conductor. Follow local electrical codes.
Bond in accordance with national and local codes.
Clean the area of all dust and debris.
All wiring harnesses have been pre-wired at the factory. Ensure that all wires are securely fastened.
NOTE: Your wiring harness includes an antenna for the optional remote control. Do not alter or damage
this antenna during installation.
Power Supply Cable
Blower Motor Cord
Control Power Supply
Control Power Junction Box
Second Junction Box
(added for Remote Blower)
Check Valve
New Field Cable To Blower Motor
Typical Remote Blower Installation
Remote Blower
Kohler Co. 17 1167629-2-A

12. Test Run the Bath
NOTE: If the bath is not operating properly, consult the ″Troubleshooting″section of this guide before
calling a qualified service representative.
NOTE: For additional information on operating the bath, see the ″Operate the Keypad″section.
Preliminary Checks
Temporarily remove all access panels.
Ensure that the area around the blower is free of sawdust, insulation, dirt, or other small loose
debris.
Verify the union connection at the check valve is securely hand tightened.
Verify the piping from the blower to the butterfly valves is properly connected and supported.
Verify the piping from the check valve to the butterfly valves is properly connected and supported.
Ensure that the cable ties or other clips are supporting the air supply harness and electrical
harnesses at the bath.
Ensure any unused electrical connectors are supported above the floor.
Check all electrical connections. Verify the electrical power to the bath is turned on.
Ensure all PVC piping connections are tightened.
Confirm Blower Operation
Remove the protective drop cloth from the bath.
Fill the bath to a level at least 2″(51 mm) above the top of the highest airjet.
Press the POWER ON/OFF button on the user keypad.
Observe that the user keypad icons illuminate. The air flow mode icon and the chromatherapy cycle
icon (if provided) will illuminate green. The Zone 1, Zone 2, and Zone 3 icons are also illuminated
green since all three zones are activated.
Observe that the blower motor starts at a midrange speed.
Increase Flow or Surge
Zone 2
Zone 1 Zone 3
Surge Mode
Indicator Bar
Rotate outer ring to access
desired mode.
Power On/Off
Decrease Flow or Surge
Purge Mode
Activates Mode Selected
Air Flow Mode
Rotating Ring Key Pad
1167629-2-A 18 Kohler Co.

Test Run the Bath (cont.)
If provided, verify that all four chromatherapy lights are illuminated. The cycling of colors may not
be readily apparent as the cycle time may be rather long.
NOTE: The purge cycle mode cannot be selected while there is water in the bath.
Rotate the outer ring through each of the available icon positions.
As each icon is selected to activate each mode, verify the icon begins flashing green. If the mode is
not operating, the icon will flash blue.
As each icon is deselected, verify each icon stops flashing.
Select and activate the air flow mode icon.
Press the up or down button to verify the air flow increases or decreases.
Stop the blower.
Check for water leakage at the bath, the bath drain, and the air harness.
Confirm the Individual Zone Control
Select and deactivate Zone 1.
Verify the air stops flowing in the corresponding zone.
Activate Zone 1.
Repeat for Zones 2 and 3.
Check all air harness connections for leaks.
Confirm the Surge Mode Operation
NOTE: The surge mode cycles the speed of the blower motor between minimum and maximum settings,
as shown on the indicator bar on the user keypad. Six cycle times are available, ranging from about 10
seconds to about 1 minute. In this mode, the cycle time can be controlled using the up or down button on
the user keypad. The surge mode will operate with any zone or all zones selected.
Select and activate the surge mode.
Verify that the air flow cycles between minimum and maximum.
Increase or decrease the speed of the surge cycle by pressing the up or down button.
Press the power button on the user keypad.
Operate the Chromatherapy Cycle (if equipped)
Rotate the outer ring to the chromatherapy icon, then press ″OK.″The chromatherapy lights will
automatically and continuously cycle through the eight colors; white, violet, indigo blue, aqua blue,
green, yellow, orange and red. One cycle through all eight colors takes approximately 1 minute.
Press ″OK″while the chromatherapy mode is active to turn off the chromatherapy lights.
Rotate the outer ring to the chromatherapy specific color icon, then press ″OK.″Use the up or down
arrows to reach the desired color.
Press ″OK″again to turn off the chromatherapy lights.
Operate the Automatic Purge Cycle
NOTE: The automatic purge cycle occurs after the bath is drained. It operates at low speed for about 2
minutes to remove any residual water from the air harness.
If required, fill the bath to a level at least 2″(51 mm) above the top of the highest airjet.
Drain the bath.
Kohler Co. 19 1167629-2-A

Test Run the Bath (cont.)
When the water level drops below the level sensor probes, verify that the blower starts at low
speed.
After about 2 minutes, verify that the blower motor stops.
Operate the Manual Purge Cycle
With the bath drained, rotate the outer ring to the purge cycle icon.
Press the ″OK″icon.
Observe that the blower starts in the purge cycle. Residual water will blow out from the air harness.
After the blower has operated for about 2 minutes, observe that the blower stops.
Place the protective drop cloth over the bath.
Turn off the power to the bath.
1167629-2-A 20 Kohler Co.