Kongsberg HiPAP 501 User manual

Instruction Manual
HiPAP®
High Precision Acoustic Positioning
Model 501/451/351/101

HiPAP®
High Precision Acoustic Positioning
Model 501/451/351/101
Instruction Manual

Document history
Rev
Date
Written by
Checked by
Approved by
H
07.03.2013
AJ
AD
JEF
Replaced APC12 with MP8200 8 channel serial line model P/N: 364602.
General updates.
Copyright
© 2013 Kongsberg Maritime AS
All rights reserved. The information contained in this document remains the sole
property of Kongsberg Maritime. No part of this document may be copied or
reproduced in any form or by any means, and the information contained within it is not
to be communicated to a third party, without the prior written consent of Kongsberg
Maritime.
Disclaimer
Kongsberg Maritime endeavours to ensure that all information in this document is
correct and fairly stated, but does not accept liability for any errors or omission.
Warning
The equipment to which this manual applies must only be used for the purpose for
which it was designed. Improper use or maintenance may cause damage to the
equipment and/or injury to personnel. The user must be familiar with the contents of
the appropriate manuals before attempting to operate or work on the equipment.
Kongsberg Maritime disclaims any responsibility for damage or injury caused by
improper installation, use or maintenance of the equipment.
Support
All Kongsberg Maritime products:
Phone 24 hour: [phone]
E-mail: [email protected]
Strandpromenaden 50
P.O.Box 111
N-3191 Horten,
Norway
Kongsberg Maritime AS
Telephone: [phone]
Telefax: [phone]
[e-mail]
www.kongsberg.com

Instruction Manual
303490/H I
Additional documents
Display manual
Separate manual supplied with the display. Not a Kongsberg Maritime document.
Keyboard manual
Separate manual supplied with the keyboard. Not a Kongsberg Maritime document.
Trackball
Separate document supplied with the trackball. Not a Kongsberg Maritime document.
Air to air heat exchange unit for Transceiver Unit x81
Not a Kongsberg Maritime document.
Air to air heat exchange unit for Transceiver Unit x21
Not a Kongsberg Maritime document.
Remarks
The reader
The installation information in this manual is intended for the design and installation
engineers at the yard performing the installation. The information is supplied as the
basis for the yard’s own installation drawings applicable to the vessel. On completion of
the installation, this section may be used for reference purposes during system
maintenance.
The maintenance information in this manual is intended to be used by a trained
maintenance technician or engineer, with experience of electronic and digital circuitry,
computers and electromechanical design. The level of information is based on
Kongsberg Maritime’s maintenance philosophy: The onboard technical personnel shall,
with the help of the documentation and the system’s built-in test functions, be able to
identify malfunctions, locate the fault, and replace major parts, modules and
components on the “Line Replaceable Unit” (LRU) level. He/she will however not
attempt to repair the LRUs.

HiPAP® Model 501/451/351/101
II 303490/H
High voltage safety warning
The following safety precautions must be followed at all times
during installation and maintenance work:
Switch off all high-voltage power supplies.
Check the operation of any door interlocks and any other
safety devices.
Completely discharge all high-voltage capacitors.
It should be noted that interlocks and safety devices are
normally located only at regular access points, and high voltages
may be exposed during dismantling.
____________________________________________________________
Caution Never work alone on high-voltage equipment!
Refer to general safety procedures.
____________________________________________________________

Instruction Manual
303490/H III
Table of contents
1ABOUT THIS MANUAL........................................................................................1
References .........................................................................................................................1
Abbreviations ....................................................................................................................2
Backup...............................................................................................................................2
Software upgrade...............................................................................................................2
2SYSTEM DESCRIPTION.......................................................................................3
HiPAP® systems - short overview....................................................................................4
HiPAP® system configuration..........................................................................................4
HiPAP® system with Transceiver unit Model x81................................................... 5
HiPAP® system with Transceiver unit Model x21................................................... 6
HiPAP® redundant system ....................................................................................... 7
Operator station......................................................................................................... 8
Transceiver unit (system-specific)............................................................................ 8
Hull unit (system-specific)........................................................................................ 9
APOS.................................................................................................................................9
Sensors...............................................................................................................................9
Conversion kits for upgrading of an “old” HiPAP® system.............................................9
System units - short description ......................................................................................10
Operator Station ...................................................................................................... 10
Keyboard................................................................................................................. 11
Trackball.................................................................................................................. 11
Display .................................................................................................................... 11
1PPS converter (option) .......................................................................................... 11
Ethernet switch/Converter....................................................................................... 11
Fibre Splice Box...................................................................................................... 12
Transceiver units ..................................................................................................... 12
110 Vac to 230 Vac transformer - option for both transceiver units....................... 15
3TECHNICAL SPECIFICATIONS.......................................................................16
Operator Station...............................................................................................................17
Fibre Splice Box..............................................................................................................17
Ethernet switch/Converter...............................................................................................18

HiPAP® Model 501/451/351/101
IV 303490/H
Transceiver units..............................................................................................................18
Common data .......................................................................................................... 18
Model x81 ............................................................................................................... 19
Model x21 ............................................................................................................... 20
110 Vac to 230 Vac transformer (option)........................................................................20
SSBL accuracy ................................................................................................................20
Transducer reference point...................................................................................... 20
HiPAP® 501 ........................................................................................................... 22
HiPAP® 451 ........................................................................................................... 23
HiPAP® 351 ........................................................................................................... 23
HiPAP® 101 ........................................................................................................... 25
LBL accuracy ..................................................................................................................25
Range capabilities............................................................................................................27
Fibre-optic cable..............................................................................................................28
Patch cables............................................................................................................. 29
Connector type ST................................................................................................... 30
4INSTALLATION...................................................................................................31
Supply conditions............................................................................................................33
Equipment responsibility......................................................................................... 33
Installation guidelines ............................................................................................. 33
Assistance from Kongsberg Maritime..................................................................... 33
Before you start ...............................................................................................................34
Precautions and requirements.................................................................................. 34
Standard tools ..................................................................................................................34
Special tools.....................................................................................................................35
Computer.........................................................................................................................35
1PPS converter (option) ..................................................................................................37
Ethernet switch/Converter...............................................................................................37
Fibre Splice Box..............................................................................................................37
Transceiver units..............................................................................................................38
Basic installation instructions ................................................................................. 38
Vibrations................................................................................................................ 38
Important information about ventilation and maintenance..................................... 38
Transceiver unit Model x81 installation.................................................................. 39

Instruction Manual
303490/H V
Adapter Kit for x81 Transceiver ............................................................................. 41
Transceiver unit Model x21 installation.................................................................. 42
5CABLES..................................................................................................................46
Cable gland assembly procedure.....................................................................................47
Securing and terminating the cables........................................................................ 48
Basic cable requirements.................................................................................................49
Cable planning.................................................................................................................52
Computer.........................................................................................................................52
Computer connections............................................................................................. 52
Computer Dual Net connection............................................................................... 53
GPS input signals connections ........................................................................................54
1PPS converter (option) ..................................................................................................54
Transceiver unit Model x81.............................................................................................57
Model x81 - transducer cable connection ............................................................... 58
Transducer cable with plug..................................................................................... 59
Transceiver unit Model x21.............................................................................................61
Model x21 - transducer cable connection ............................................................... 63
Transducer cable with plug..................................................................................... 63
Transducer to transceiver unit cables installation............................................................64
Cable information.................................................................................................... 64
HiPAP® 501/451 .................................................................................................... 65
HiPAP® 351/101 (x81)........................................................................................... 65
HiPAP® 351/101 (x21)........................................................................................... 65
Fibre-optic cable installation ...........................................................................................66
6OPERATION..........................................................................................................69
HiPAP® operation...........................................................................................................69
7MAINTENANCE...................................................................................................70
Safety...............................................................................................................................71
Before you start ...............................................................................................................72
Maintenance philosophy..................................................................................................72
Verification.............................................................................................................. 73
Maintenance schedule......................................................................................................74
Maintenance chart ................................................................................................... 74
Preventive maintenance...................................................................................................74

HiPAP® Model 501/451/351/101
VI 303490/H
8CABLE PLAN AND INTERCONNECTIONS...................................................75
9SYSTEM UNITS - DETAILED DESCRIPTION...............................................76
Computer.........................................................................................................................76
Computer internal................................................................................................... 77
How to open the computer ...................................................................................... 78
Keyboard................................................................................................................. 78
Trackball.................................................................................................................. 78
1PPS converter (option) ..................................................................................................78
Ethernet switch/Converter...............................................................................................78
Replacement............................................................................................................ 78
Configuration .......................................................................................................... 79
Fibre Splice Box..............................................................................................................79
Transceiver unit Model x81.............................................................................................79
Model x81 internal layout....................................................................................... 80
Model x81 power sockets........................................................................................ 81
Transceiver unit Model x81, PCB rack................................................................... 82
Replacement of Model x81 parts ............................................................................ 82
Fuses........................................................................................................................ 90
Transceiver unit Model x21.............................................................................................91
Model x21 internal layout....................................................................................... 91
Model x21 power socket......................................................................................... 93
Replacement of Model x21 parts ............................................................................ 93
Circuit boards and units...................................................................................................97
Computer circuit boards and power unit................................................................. 97
Transceiver units ..................................................................................................... 99
Transmit synchronization with external equipment.............................................. 105
10 SPARE PARTS.................................................................................................110
Operator station .............................................................................................................110
Transceiver Model x81..................................................................................................111
HiPAP® 501/451/351 system............................................................................... 111
HiPAP® 101 system ............................................................................................. 112
Transducer cable with plug................................................................................... 112
Transceiver unit Model x21...........................................................................................113