Kongsberg HiPAP 501 User manual

Instruction Manual
HiPAP®
High Precision Acoustic Positioning
Model 501/451/351/101

HiPAP®
High Precision Acoustic Positioning
Model 501/451/351/101
Instruction Manual

Document history
Rev
Date
Written by
Checked by
Approved by
H
07.03.2013
AJ
AD
JEF
Replaced APC12 with MP8200 8 channel serial line model P/N: 364602.
General updates.
Copyright
© 2013 Kongsberg Maritime AS
All rights reserved. The information contained in this document remains the sole
property of Kongsberg Maritime. No part of this document may be copied or
reproduced in any form or by any means, and the information contained within it is not
to be communicated to a third party, without the prior written consent of Kongsberg
Maritime.
Disclaimer
Kongsberg Maritime endeavours to ensure that all information in this document is
correct and fairly stated, but does not accept liability for any errors or omission.
Warning
The equipment to which this manual applies must only be used for the purpose for
which it was designed. Improper use or maintenance may cause damage to the
equipment and/or injury to personnel. The user must be familiar with the contents of
the appropriate manuals before attempting to operate or work on the equipment.
Kongsberg Maritime disclaims any responsibility for damage or injury caused by
improper installation, use or maintenance of the equipment.
Support
All Kongsberg Maritime products:
Phone 24 hour: [phone]
E-mail: [email protected]
Strandpromenaden 50
P.O.Box 111
N-3191 Horten,
Norway
Kongsberg Maritime AS
Telephone: [phone]
Telefax: [phone]
[e-mail]
www.kongsberg.com

Instruction Manual
303490/H I
Additional documents
Display manual
Separate manual supplied with the display. Not a Kongsberg Maritime document.
Keyboard manual
Separate manual supplied with the keyboard. Not a Kongsberg Maritime document.
Trackball
Separate document supplied with the trackball. Not a Kongsberg Maritime document.
Air to air heat exchange unit for Transceiver Unit x81
Not a Kongsberg Maritime document.
Air to air heat exchange unit for Transceiver Unit x21
Not a Kongsberg Maritime document.
Remarks
The reader
The installation information in this manual is intended for the design and installation
engineers at the yard performing the installation. The information is supplied as the
basis for the yard’s own installation drawings applicable to the vessel. On completion of
the installation, this section may be used for reference purposes during system
maintenance.
The maintenance information in this manual is intended to be used by a trained
maintenance technician or engineer, with experience of electronic and digital circuitry,
computers and electromechanical design. The level of information is based on
Kongsberg Maritime’s maintenance philosophy: The onboard technical personnel shall,
with the help of the documentation and the system’s built-in test functions, be able to
identify malfunctions, locate the fault, and replace major parts, modules and
components on the “Line Replaceable Unit” (LRU) level. He/she will however not
attempt to repair the LRUs.

HiPAP® Model 501/451/351/101
II 303490/H
High voltage safety warning
The following safety precautions must be followed at all times
during installation and maintenance work:
Switch off all high-voltage power supplies.
Check the operation of any door interlocks and any other
safety devices.
Completely discharge all high-voltage capacitors.
It should be noted that interlocks and safety devices are
normally located only at regular access points, and high voltages
may be exposed during dismantling.
____________________________________________________________
Caution Never work alone on high-voltage equipment!
Refer to general safety procedures.
____________________________________________________________

Instruction Manual
303490/H III
Table of contents
1ABOUT THIS MANUAL........................................................................................1
References .........................................................................................................................1
Abbreviations ....................................................................................................................2
Backup...............................................................................................................................2
Software upgrade...............................................................................................................2
2SYSTEM DESCRIPTION.......................................................................................3
HiPAP® systems - short overview....................................................................................4
HiPAP® system configuration..........................................................................................4
HiPAP® system with Transceiver unit Model x81................................................... 5
HiPAP® system with Transceiver unit Model x21................................................... 6
HiPAP® redundant system ....................................................................................... 7
Operator station......................................................................................................... 8
Transceiver unit (system-specific)............................................................................ 8
Hull unit (system-specific)........................................................................................ 9
APOS.................................................................................................................................9
Sensors...............................................................................................................................9
Conversion kits for upgrading of an “old” HiPAP® system.............................................9
System units - short description ......................................................................................10
Operator Station ...................................................................................................... 10
Keyboard................................................................................................................. 11
Trackball.................................................................................................................. 11
Display .................................................................................................................... 11
1PPS converter (option) .......................................................................................... 11
Ethernet switch/Converter....................................................................................... 11
Fibre Splice Box...................................................................................................... 12
Transceiver units ..................................................................................................... 12
110 Vac to 230 Vac transformer - option for both transceiver units....................... 15
3TECHNICAL SPECIFICATIONS.......................................................................16
Operator Station...............................................................................................................17
Fibre Splice Box..............................................................................................................17
Ethernet switch/Converter...............................................................................................18

HiPAP® Model 501/451/351/101
IV 303490/H
Transceiver units..............................................................................................................18
Common data .......................................................................................................... 18
Model x81 ............................................................................................................... 19
Model x21 ............................................................................................................... 20
110 Vac to 230 Vac transformer (option)........................................................................20
SSBL accuracy ................................................................................................................20
Transducer reference point...................................................................................... 20
HiPAP® 501 ........................................................................................................... 22
HiPAP® 451 ........................................................................................................... 23
HiPAP® 351 ........................................................................................................... 23
HiPAP® 101 ........................................................................................................... 25
LBL accuracy ..................................................................................................................25
Range capabilities............................................................................................................27
Fibre-optic cable..............................................................................................................28
Patch cables............................................................................................................. 29
Connector type ST................................................................................................... 30
4INSTALLATION...................................................................................................31
Supply conditions............................................................................................................33
Equipment responsibility......................................................................................... 33
Installation guidelines ............................................................................................. 33
Assistance from Kongsberg Maritime..................................................................... 33
Before you start ...............................................................................................................34
Precautions and requirements.................................................................................. 34
Standard tools ..................................................................................................................34
Special tools.....................................................................................................................35
Computer.........................................................................................................................35
1PPS converter (option) ..................................................................................................37
Ethernet switch/Converter...............................................................................................37
Fibre Splice Box..............................................................................................................37
Transceiver units..............................................................................................................38
Basic installation instructions ................................................................................. 38
Vibrations................................................................................................................ 38
Important information about ventilation and maintenance..................................... 38
Transceiver unit Model x81 installation.................................................................. 39

Instruction Manual
303490/H V
Adapter Kit for x81 Transceiver ............................................................................. 41
Transceiver unit Model x21 installation.................................................................. 42
5CABLES..................................................................................................................46
Cable gland assembly procedure.....................................................................................47
Securing and terminating the cables........................................................................ 48
Basic cable requirements.................................................................................................49
Cable planning.................................................................................................................52
Computer.........................................................................................................................52
Computer connections............................................................................................. 52
Computer Dual Net connection............................................................................... 53
GPS input signals connections ........................................................................................54
1PPS converter (option) ..................................................................................................54
Transceiver unit Model x81.............................................................................................57
Model x81 - transducer cable connection ............................................................... 58
Transducer cable with plug..................................................................................... 59
Transceiver unit Model x21.............................................................................................61
Model x21 - transducer cable connection ............................................................... 63
Transducer cable with plug..................................................................................... 63
Transducer to transceiver unit cables installation............................................................64
Cable information.................................................................................................... 64
HiPAP® 501/451 .................................................................................................... 65
HiPAP® 351/101 (x81)........................................................................................... 65
HiPAP® 351/101 (x21)........................................................................................... 65
Fibre-optic cable installation ...........................................................................................66
6OPERATION..........................................................................................................69
HiPAP® operation...........................................................................................................69
7MAINTENANCE...................................................................................................70
Safety...............................................................................................................................71
Before you start ...............................................................................................................72
Maintenance philosophy..................................................................................................72
Verification.............................................................................................................. 73
Maintenance schedule......................................................................................................74
Maintenance chart ................................................................................................... 74
Preventive maintenance...................................................................................................74

HiPAP® Model 501/451/351/101
VI 303490/H
8CABLE PLAN AND INTERCONNECTIONS...................................................75
9SYSTEM UNITS - DETAILED DESCRIPTION...............................................76
Computer.........................................................................................................................76
Computer internal................................................................................................... 77
How to open the computer ...................................................................................... 78
Keyboard................................................................................................................. 78
Trackball.................................................................................................................. 78
1PPS converter (option) ..................................................................................................78
Ethernet switch/Converter...............................................................................................78
Replacement............................................................................................................ 78
Configuration .......................................................................................................... 79
Fibre Splice Box..............................................................................................................79
Transceiver unit Model x81.............................................................................................79
Model x81 internal layout....................................................................................... 80
Model x81 power sockets........................................................................................ 81
Transceiver unit Model x81, PCB rack................................................................... 82
Replacement of Model x81 parts ............................................................................ 82
Fuses........................................................................................................................ 90
Transceiver unit Model x21.............................................................................................91
Model x21 internal layout....................................................................................... 91
Model x21 power socket......................................................................................... 93
Replacement of Model x21 parts ............................................................................ 93
Circuit boards and units...................................................................................................97
Computer circuit boards and power unit................................................................. 97
Transceiver units ..................................................................................................... 99
Transmit synchronization with external equipment.............................................. 105
10 SPARE PARTS.................................................................................................110
Operator station .............................................................................................................110
Transceiver Model x81..................................................................................................111
HiPAP® 501/451/351 system............................................................................... 111
HiPAP® 101 system ............................................................................................. 112
Transducer cable with plug................................................................................... 112
Transceiver unit Model x21...........................................................................................113

Instruction Manual
303490/H VII
HiPAP® 351 system ............................................................................................. 113
HiPAP® 101 system ............................................................................................. 113
Transducer cable with plug................................................................................... 113
11 HIPAP® MODELS AND POSITIONING PRINCIPLES ...........................114
HiPAP® 501 ......................................................................................................... 115
HiPAP® 451 ......................................................................................................... 115
HiPAP® 351 ......................................................................................................... 116
HiPAP® 101 ......................................................................................................... 116
Positioning principles and processing ...........................................................................116
SSBL positioning .................................................................................................. 117
LBL positioning .................................................................................................... 118
Combined SSBL and LBL positioning ................................................................. 122
HiPAP® processing .............................................................................................. 123
Cymbal acoustic protocol...................................................................................... 124
12 RESPONDER OPTION...................................................................................126
Basic responder information..........................................................................................126
Responder Driver Unit ..................................................................................................127
Technical specifications ................................................................................................128
Responder Driver Unit kit..................................................................................... 128
Responder Driver Unit.......................................................................................... 128
Fibre to responder drive converter kit................................................................... 129
Installation.....................................................................................................................129
Responder Driver Unit.......................................................................................... 129
Fibre to responder drive converter........................................................................ 130
Cable layout and interconnections.................................................................................130
Maintenance...................................................................................................................130
Responder Driver Unit.......................................................................................... 130
Fibre to responder drive converter........................................................................ 132
Spare parts .....................................................................................................................133
Drawings........................................................................................................................133
Responder Driver Unit - outline dimension.......................................................... 134
Responder Driver Unit.......................................................................................... 135
Responder sync cable, Transceiver unit Model x21 ............................................ 136

HiPAP® Model 501/451/351/101
VIII 303490/H
Responder sync cable, Transceiver unit Model x81 ............................................ 136
Responder Driver Unit - wiring diagram .............................................................. 137
Fibre to responder drive converter - wiring diagram ........................................... 138
13 LASER OPTION..............................................................................................139
Basic laser information.......................................................................................... 139
Installation............................................................................................................. 141
Cable layout and interconnections ........................................................................ 141
Maintenance.......................................................................................................... 142
Spare parts............................................................................................................. 143
Laser kit for TU Model x81 .................................................................................. 143
Drawings ............................................................................................................... 143
TU Model x81 –wiring diagram w/laser.............................................................. 144
Hoist indicator ADAM 617 –wiring diagram...................................................... 145
14 EQUIPMENT HANDLING ............................................................................146
Transportation................................................................................................................146
Storage prior to installation or use ........................................................................ 147
Inspection.............................................................................................................. 149
Storage after unpacking.................................................................................................152
After use storage.................................................................................................... 153
Re-packing.....................................................................................................................154
ESD precautions............................................................................................................154
Temperature protection..................................................................................................155
15 HIPAP® COMMISSIONING CHECK AND VERIFICATION.................156
16 DRAWING FILE..............................................................................................157
Drawings........................................................................................................................158
Keyboard - outline dimensions ............................................................................. 159
19“display - outline dimensions ........................................................................... 160
Computer - desktop mounting and outline dimensions......................................... 161
Computer - rack mounting and outline dimensions.............................................. 162
Transceiver unit Model x81, with cooling unit mounted on the right side - outline
dimensions/mounting, page 1................................................................................ 163

Instruction Manual
303490/H IX
Transceiver unit Model x81, with cooling unit mounted on the right side - outline
dimensions/mounting, page 2................................................................................ 164
Transceiver unit Model x81, with cooling unit mounted on the front door (option) -
outline dimensions/mounting, page 1.................................................................... 165
Transceiver unit Model x81, with cooling unit mounted on the front door (option) -
outline dimensions/mounting, page2..................................................................... 166
Transceiver unit Model x21 - outline dimensions/mounting, page 1................... 167
Transceiver unit Model x21 - outline dimensions/mounting, page 2................... 168
Standard AC power cable...................................................................................... 169
EMC ground cable ................................................................................................ 170
External trigger cable ............................................................................................ 170
Computer RS-232 / RS-422 serial line cable........................................................ 171
Transducer cable for HiPAP® 501/451 system, page 1........................................ 173
Transducer cable for HiPAP® 501/451 system , page 2....................................... 174
Transducer cable for HiPAP® 351/101 system, w/Transceiver unit Model x81,
page 1 .................................................................................................................... 175
Transducer cable for HiPAP® 351/101 system, w/Transceiver unit Model x81,
page 2 .................................................................................................................... 176
Transducer cable for Transceiver unit Model x21, page 1.................................... 177
Transducer cable for Transceiver unit Model x21, page 2................................... 178
Transducer hull unit cable, for all HiPAP® systems, page 1................................ 179
Transducer hull unit cable, for all HiPAP® systems, page 2................................ 180
Transceiver unit Model x81 - wiring diagram ..................................................... 181
Transceiver unit Model x21 - wiring diagram, page 1......................................... 182
Transceiver unit Model x21 - wiring diagram, page 2......................................... 183
Cable conversion kit for Transceiver unit Model x81 - drawing.......................... 184
Adapter Kit for Transceiver x81 Unit................................................................... 185
Junction box conversion kit for Transceiver unit Model x21 –drawing, page 1.. 186
Junction box conversion kit for Transceiver unit Model x21 –drawing, page 2.. 187
1PPS converter –component layout drawing....................................................... 188
17 CABLE PLAN AND INTERCONNECTIONS .............................................189
18 INDEX ...............................................................................................................190

About this manual
303490/H 1
1ABOUT THIS MANUAL
This document is the Instruction manual for the (High Precision
Acoustic Positioning) HiPAP® Model 501/451/351/101 systems
(named HiPAP® systems in rest of the manual).
The manual contains descriptions, specifications, procedures
and illustrations required to install and maintain the HiPAP®
system units.
The manual also defines the equipment responsibility, and
provides general information about preservation, packing and
storage of the units, and provides the Factory Acceptance Tests
and the HiPAP® test and alignment procedures.
The system is described down to circuit board level, named as
the Line Replaceable Units (LRUs). Block diagrams and
drawings are used to simplify the descriptions.
Conversion kits for upgrading of old HiPAP® systems are also
included.
References
319957 - APOS for HiPAP® 501/451/351/101 Instruction Manual
311046 - HiPAP® hull units Model 501/451/351/101 Instruction
Manual
331070 - HiPAP® Commissioning check and verification
859-216300 - Backup files document

HiPAP® Model 501/451/351/101
2 303490/H
Abbreviations
Abbreviations used in this manual:
APOS
Acoustic Positioning Operator Station
BOP
Blow Out Preventer
CG
Centre of Gravity
DP
Dynamic Positioning
DVI
Digital Visual Interface
GNSS
Global Navigation Satellite System
GPS
Global Positioning System
HiPAP®
High Precision Acoustic Positioning
HPR
Hydroacoustic Position Reference
LBL
Long Base Line
LRU
Line Replaceable Unit
MULBL
Multi-User Long Base Line
PCB
Printed Circuit Board
ROV
Remotely Operated Vehicle
RTB
Responder Terminal Block
SSBL
Super Short Base Line
SSLBL
Super Short and Long Base Line
Backup
You are advised to take a backup of all operator stations at
regular intervals (1-3 months), and every time major changes
have been performed in configuration and /or user settings.
Software upgrade
____________________________________________________________
Caution A system backup must be performed when the
software has been upgraded.
____________________________________________________________
The backup procedures are included in a separate document, the
Backup files document, doc no 859-216300.
This document is supplied with every system delivered.

System description
303490/H 3
2SYSTEM DESCRIPTION
This chapter provides a brief description of the HiPAP®
systems and configurations. It also gives a short description of
each unit.
Topics
HiPAP® systems - short overview on page 4
HiPAP® system configuration on page 4
Operator station on page 8
Transceiver units on page 8
Hull units on page 9
APOS on page 9
Sensors on page 9
Conversion kits for upgrading of old HiPAP® systems on page 9
System units - short description on page 10
Related topics
HiPAP® models information on page 114
Responder option on page 126
Laser option on page 139

HiPAP® Model 501/451/351/101
4 303490/H
HiPAP® systems - short overview
The HiPAP® systems are designed for optimal positioning of
subsea objects in both shallow and deep water.
All HiPAP® systems; HiPAP® 501, HiPAP® 451, HiPAP®
351 and HiPAP® 101 have common software and hardware
platforms, and thereby offer the same kind of additional
functionality and options.
The HiPAP® 501, HiPAP® 451, HiPAP® 351 systems are
medium frequency systems operating from 21 kHz to 31 kHz.
The HiPAP® 101 system is a low frequency systems
operating from 10 kHz to 15.5 kHz.
HiPAP® system configuration
A HiPAP® system may be configured as:
Standard HiPAP® systems:
HiPAP® systems used with Transceiver unit Model x81,
see figures on page 5
HiPAP® systems used with Transceiver unit Model x21,
see figure on pages 6
HiPAP® Dual Net system:
HiPAP® systems used with Transceiver unit Model x81,
see figure on page 7

System description
303490/H 5
HiPAP® system with Transceiver unit Model x81
(Cd31053a)
Operator
Station
Heading sensor
Motion sensor
Data output
Fibre B (optional)
Ethernet
Ethernet
Ethernet interfaced
with APOS/APC
Fibre A
Responder sync.
Fibre A Fibre B
Hull
Unit
Ethernet
switch/
Converter
Fibre Splice
Box
Junction
Box
Responder
Driver Unit (option)
Responder
Transceiver unit
Model x81
Hoist
Control Unit
Remote
Control
Unit
HiPAP 100
transducer
HiPAP 350
transducer HiPAP 500
transducer
Option 1
Option 2

HiPAP® Model 501/451/351/101
6 303490/H
HiPAP® system with Transceiver unit Model x21
Ethernet
Responder sync.
Responder
Driver Unit (option)
Responder
(Cd31053)
Transceiver unit
Model x21
Hoist
Control Unit
Operator
Station
Heading sensor
Motion sensor
Data output
Ethernet
Fibre A Fibre B (optional)
Fibre A Fibre B
Hull
Unit
Ethernet
switch/
Converter
Fibre Splice
Box
HiPAP 100
transducer
HiPAP 350
transducer
Junction
Box
Ethernet interfaced
with APOS/APC
Remote
Control
Unit
Option 1
Option 2