Krone Swadro TC 680 User manual

Original operating instructions
Rotary Swather
Swadro TC 680
Swadro TC 760
Swadro TC 760 X-treme
(from serial no.: 890 251)
Order no.: 150 000 287 01 us
13.03.2014

Table of Contents
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Table of Contents
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1 Table of Contents
1Table of Contents ...................................................................................................................................3
2Foreword .................................................................................................................................................6
3To this Document ...................................................................................................................................7
3.1Validity ............................................................................................................................................... 7
3.1.1Direction Information...................................................................................................................... 7
3.2Identifying Symbols in the Operating Instructions ............................................................................. 7
3.3Identification of the hazard warnings ................................................................................................. 7
4Safety.......................................................................................................................................................8
4.1Purpose of Use .................................................................................................................................. 8
4.2Intended Use ..................................................................................................................................... 8
4.2.1Personnel Qualification and Training............................................................................................. 8
4.2.2Dangers in Case of Non-compliance with the Safety Instructions................................................. 8
4.2.3Safety-conscious work practices ................................................................................................... 8
4.3Safety Instructions and Accident Prevention Regulations................................................................. 9
4.4Hitched Implements ......................................................................................................................... 10
4.5PTO operation ................................................................................................................................. 11
4.6Hydraulic system ............................................................................................................................. 12
4.7Tyres................................................................................................................................................ 12
4.8Maintenance .................................................................................................................................... 13
4.9Working in the vicinity of power transmission lines ......................................................................... 14
4.10Unauthorised Conversion/Modification and Spare Parts Production .............................................. 14
4.11Inadmissible Modes of Operation .................................................................................................... 14
4.12Safety Instructions on the Machine ................................................................................................. 14
5Machine Description ............................................................................................................................16
5.1Machine overview ............................................................................................................................ 16
5.2Identification Plate ........................................................................................................................... 18
5.3Information Required for Questions and Orders.............................................................................. 18
5.3.1Contact for KRONE NORTHAMERICA ....................................................................................... 18
5.4Introduction ...................................................................................................................................... 19
5.4.1Re-Ordering the Adhesive Safety and Information Labels .......................................................... 19
5.4.2Affixing the Adhesive Safety and Information Labels .................................................................. 19
5.5Position of the Adhesive Safety Stickers on the Machine ............................................................... 20
6Technical Data of the Machine............................................................................................................22
6.1Technical data ................................................................................................................................. 22
6.2Lubricants ........................................................................................................................................ 28
6.2.1Filling Quantities and Lubrication Designations for Gearboxes................................................... 28
6.3Tyres................................................................................................................................................ 28
7Control and Display Elements ............................................................................................................29
8Commissioning.....................................................................................................................................32
8.1General ............................................................................................................................................ 32
8.2First installation................................................................................................................................ 33
8.3Preparations on tractor .................................................................................................................... 33
8.3.1Adjusting the lower suspension arms .......................................................................................... 33
8.4Connecting the Lower Link .............................................................................................................. 33
8.5PTO shaft......................................................................................................................................... 34
8.5.1Length adjustment ....................................................................................................................... 34

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4
8.6Regulating direction of travel ........................................................................................................... 35
9Start-up..................................................................................................................................................36
9.1Mounting onto the Tractor................................................................................................................ 36
9.2Connecting the Lower Link .............................................................................................................. 36
9.3Hydraulics ........................................................................................................................................ 37
9.3.1Special Safety Instructions .......................................................................................................... 37
9.3.2Connecting the hydraulic lines..................................................................................................... 38
9.4Lighting connection.......................................................................................................................... 39
9.5Connecting the electrical controls.................................................................................................... 40
9.6Install the PTO shaft ........................................................................................................................ 41
9.7Using the safety chain ..................................................................................................................... 42
9.8Swivelling parking support into transport position ........................................................................... 43
10Driving and Transport..........................................................................................................................44
10.1Retracting the Working Width.......................................................................................................... 45
10.2Swivelling tine arms into transport position ..................................................................................... 46
10.2.1With rigid tine arms design ...................................................................................................... 46
10.2.2Fixing the Rotors...................................................................................................................... 46
10.2.3For design with collapsible tine arm ........................................................................................ 47
10.3Lifting the rotor arms to transport position ....................................................................................... 48
10.3.1For design without single-rotor lifting mechanism ................................................................... 48
10.3.2For design with hydraulic single-rotor lifting mechanism......................................................... 49
10.3.3For design with electrical single-rotor lifting mechanism ......................................................... 50
10.4Protecting the tine tips (transport position and rotary rake switched off) ........................................ 51
11Operation...............................................................................................................................................52
11.1Preparation for Swathing ................................................................................................................. 52
11.2Removing the tine protections from the tine tips ............................................................................. 52
11.3Lowering the rotor arms into working position................................................................................. 53
11.3.1For design without single-rotor lifting mechanism ................................................................... 53
11.3.2For design with hydraulic single-rotor lifting mechanism......................................................... 54
11.3.3For design with electrical single-rotor lifting mechanism ......................................................... 55
11.4Swivel tine arms to working position................................................................................................ 56
11.4.1For design with collapsible tine arm ........................................................................................ 57
11.5Move the hoop guards to the working position................................................................................ 57
11.6Move the hoop guards to transport position. ................................................................................... 58
11.7Adjusting the Working Width............................................................................................................ 59
11.8Setting the Working Depth............................................................................................................... 61
11.9Selecing Rotor Operation ................................................................................................................ 63
11.10Rotor Operation (With Hydraulic Single-Rotor Lifting Mechanism Design)................................. 63
11.11Rotor Operation (With Electric Single-Rotor Lifting Mechanism Design) .................................... 64
11.12Travelling speed und drive speed................................................................................................ 65
11.13Swathing ...................................................................................................................................... 65
11.14Overload protection ..................................................................................................................... 66
11.15Travelling on an incline................................................................................................................ 66
11.16Parking......................................................................................................................................... 67
12Settings .................................................................................................................................................68
12.1Setting the Rotor Inclination............................................................................................................. 68
12.1.1Rotor chassis (serial) ............................................................................................................... 68
12.1.2With trailing wheel version (optional)....................................................................................... 70

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12.1.3With tandem chassis version (optional)................................................................................... 71
13Maintenance..........................................................................................................................................72
13.1Special Safety Instructions .............................................................................................................. 72
13.2Compensation Spring(s).................................................................................................................. 72
13.3Test run............................................................................................................................................ 72
13.4Maintenance table ........................................................................................................................... 73
13.5Tightening Torques.......................................................................................................................... 74
13.6Tightening Torques (Countersunk Screws)..................................................................................... 75
13.7Deviating Torque ............................................................................................................................. 76
13.7.1Testing the Screws on the Tines ............................................................................................. 76
13.7.2Torque of Wheels on the Running Gear.................................................................................. 76
13.8Tyres................................................................................................................................................ 77
13.8.1Checking and maintaining tyres............................................................................................... 77
13.9Replacing the tine arms (in case of repair)...................................................................................... 78
13.10Replacing the tines (in case of repairs) ....................................................................................... 80
14Maintenance – lubrication chart .........................................................................................................81
14.1Special Safety Instructions .............................................................................................................. 81
14.2Lubrication Points on the Universal Shafts...................................................................................... 81
14.3Lubrication Points on the Machine .................................................................................................. 82
15Maintenance - hydraulic system .........................................................................................................84
16Maintenance - Gearbox........................................................................................................................85
16.1Main gearbox ................................................................................................................................... 85
17Special equipment................................................................................................................................86
17.1Tine loss safeguard ......................................................................................................................... 86
17.2Chain for height restriction of suspension arms .............................................................................. 87
18Placing in Storage ................................................................................................................................88
18.1Special Safety Instructions .............................................................................................................. 88
18.2At the End of the Harvest Season ................................................................................................... 89
18.3Before the Start of the New Season ................................................................................................ 90
18.4Special Safety Instructions .............................................................................................................. 90
19Malfunctions - Causes and Remedies................................................................................................91
19.1Special Safety Instructions .............................................................................................................. 91
20Appendix ...............................................................................................................................................93
21Index ......................................................................................................................................................94
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Foreword
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2 Foreword
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Dear Customer,
By purchasing your rotary rake, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the rotary rake to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the rotary rake.
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Note
In the operating instructions which follow, the rotary rake will also be referred to as the
"machine".
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Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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To this Document
7
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3 To this Document
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3.1 Validity
These operating instructions apply to rotary rakes of the series:
Swadro TC 680, Swadro TC 760, Swadro TC 760 X-treme
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3.1.1 Direction Information
Direction information in these operating instructions such as front, rear, right and left always
applies in direction of travel.
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3.2 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
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3.3 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
• Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
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General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
• Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
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Safety
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4 Safety
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4.1 Purpose of Use
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The rotary rake is used for swathing of cut crops. It is attached on the rear in the three-point
block KAT I and KAT II.
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4.2 Intended Use
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The rotary rake is built exclusively for conventionaluse in agricultural work (intended use).
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Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
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4.2.1 Personnel Qualification and Training
The machine may be used, maintained and repaired only by persons who are familiar with it
and have been instructed about the dangers connected with it. The operator must define areas
of responsibility and monitoring of personnel. Should personnel lack the required knowledge,
they must receive the required training and instruction. The operator must ensure that the
contents of these operating instructions have been fully understood by personnel.
Repair work not described in these operating instructions should only be performed by
authorised service centres.
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4.2.2 Dangers in Case of Non-compliance with the Safety Instructions
Failure to follow the safety instructions could result in personal injury and environmental
hazards as well as damage to the machine. If the safety instructions are not respected, this
could result in the forfeiture of any claims for damages.
Failure to follow the safety instructions could result, for example, in the following hazards:
• Endangering of persons due to not protected working areas.
• Breakdown of important machine functions
• Failure of prescribed methods for repair and maintenance
• Endangering of persons due to mechanical and chemical effects
• Damage to the environment due to leaking hydraulic oil
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4.2.3 Safety-conscious work practices
Always observe the safety instructions set out in these operating instructions, all existing
accident prevention rules and any internal work, operating and safety rules issued by the
operator.
The safety and accident prevention regulations of the responsible professional associations are
binding.
The safety instructions provided by the vehicle manufacturer should also be observed.
Observe the applicable traffic laws when using public roads.
Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep
emergency numbers for doctors and fire brigade close to the telephone.
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Safety
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4.3 Safety Instructions and Accident Prevention Regulations
1 Please follow all generally applicable safety and accident prevention regulations in addition
to the safety instructions contained in these operating instructions!
2 The attached warning and safety signs provide important information for safe operation. Pay
attention to these for your own safety!
3 When using public roads, make sure to observe the applicable traffic regulations!
4 Make sure that you are familiar with all equipment and controls as well as with their
functions before you begin working with the machine. It is too late to learn this when you are
using the machine for work!
5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.
6 Keep the machine clean to prevent the danger of fire!
7 Before starting or moving the machine, make certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you have a clear view!
8 Carrying passengers during operation and transport on the working implement is not
permitted.
9 Couple implements correctly! Attach and secure implements to specified devices only!
10 When attaching or detaching implements, place the supporting devices in the correct
positions!
11 Use extreme caution when attaching or detaching implements onto or from the tractor!
12 Always attach ballast weights properly to the fixing points provided!
13 Observe permitted axle loads, gross weight and transport dimensions!
14 Check and attach transport equipment, such as lighting, warning devices and protective
equipment!
15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be
positioned in such a way that no movements are unintentionally triggered in any transport or
working positions.
16 Ensure that implements are in the prescribed condition for on-road travel and lock them in
place in accordance with the manufacturer's instructions!
17 Never leave the driver's seat when the vehicle is moving!
18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden
changes in direction when travelling uphill or downhill or across a gradient!
19 Hitched implements and ballast weights affect the driving, steering and braking response of
the machine. Make sure that you are able to brake and steer the machine as required!
20 Take into account the extension radius and/or inertia of an implement when turning corners!
21 Start up implements only when all safety devices have been attached and set in the
required position!
22 Keep safety equipment in good condition. Replace missing or damaged parts.
23 Keep clear of the working range of the machine at all times!
24 Do not stand within the turning and swivel range of the implement!
25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

Safety
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26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing
injuries!
27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,
switch off the engine and remove the ignition key!
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4.4 Hitched Implements
1Secure implements against rolling.
2Observe the maximum supported load on the trailer coupling, swing drawbar or hitch!
3If a drawbar coupling is used, make certain that there is enough play at the coupling point.
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Safety
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4.5 PTO operation
1Use only PTO shafts specified by the manufacturer!
2The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and
in good working condition (on the implement side, too)!
3Make sure that the required tube covers are in place for PTO shafts in transport and
working position!
4Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and
remove the ignition key!
5When using PTO shafts with an overload safety or free-running coupling which are not
shielded by the guard on the tractor, mount the overload safety or free-running coupling on
the implement side!
6Always make sure that the PTO shaft is properly installed and secured!
7Attach chains to prevent the PTO shaft guard from rotating with the shaft!
8Before switching on the PTO, make sure that the selected PTO speed of the tractor
matches the permissible implement speed!
9Before switching on the PTO shaft make sure that no person is in the danger zone of the
device!
10Never switch on the PTO if the engine is switched off!
11No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.
12Always switch off the PTO shaft when the angle is too large or the PTO shaft is not
required!
13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from
the implement during this time. The machine may be worked on only if it is completely at
standstill and if the flywheel is secured by the parking brake.
14Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO
disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the
parking brake.
15Place the disconnected PTO shaft onto the support provided!
16After detaching the PTO shaft, attach the protective cover to the PTO end!
17If damage occurs, correct this immediately before using the implement!
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Note
The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate
operating instructions)
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4.6 Hydraulic system
1The hydraulic system is pressurised!
2When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are
connected as specified!
3When connecting the hydraulic hoses to the tractor hydraulics, make sure that the
hydraulics of both the tractor and the implement have been depressurized!
4In the case of hydraulic connections between tractor and machine, the coupling sleeves and
plugs should be marked to ensure a proper connection! If the connectors are interchanged,
the function will be reversed (e. g. raising/lowering) - Risk of accident!
5When searching for leaks, use suitable aids to avoid the risk of injury!
6Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause
serious injury! Seek medical help immediately should injuries occur! Danger of infection!
7Before working on the hydraulic system, depressurise the system and switch off the engine!
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4.7 Tyres
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1When working on the tyres, make sure that the implement is safely lowered and secured
against rolling (wheel chocks).
2Installing wheels and tyres requires adequate knowledge and suitable tools!
3Repair work on the tyres and wheels should be done by specially trained personnel using
appropriate installation tools only!
4Check tyre pressure regularly! Inflate the tyres to the recommended pressures!
5Check the wheel nuts periodically! Missing wheel nuts can result in a wheel falling off and
the machine tipping over.
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4.8 Maintenance
1Always make certain that the drive and the engine are switched off before doing any
repairs, maintenance or cleaning! - Remove the ignition key!
2Regularly check that nuts and bolts are properly seated and tighten if necessary!
3When performing maintenance work with the machine raised, always secure it with suitable
supporting elements!
4Oils, greases and filters must be disposed of correctly!
5Always disconnect the power supply before working on the electrical system!
6If protective devices and guards are subject to wear, check them regularly and replace them
in good time!
7When performing electrical welding work on the vehicle and mounted devices, turn power
supply off at main battery switch or disconnect generator cable and battery!
8Replacement parts must at least comply with the technical requirements set by the
manufacturer of the implements! This is guaranteed by original KRONE spare parts!
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Safety
14
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4.9 Working in the vicinity of power transmission lines
1Always take great care when working under or in the vicinity of power transmission lines.
2Ensure that when in operation or being transported, the machine cannot exceed a total
height of approx. 4m.
3If there is any need to travel under overhead lines, the machine operator must request
information on the rated voltage and the minimum height of the overhead lines from the
overhead line operator.
4Always keep the safety distances according to the table.
Rated voltage
kV
Safe distance from overhead lines
m
To 1 1
Above 1 to 110 2
Above 101 to 220 3
Above 220 to 380 4
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4.10 Unauthorised Conversion/Modification and Spare Parts Production
Conversions or modifications of the machine are permitted only with prior consultation with the
manufacturer. Original spare parts and accessories authorised by the manufacturer help to
ensure safety. Use of other parts may void liability for resulting damage.
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4.11 Inadmissible Modes of Operation
The operating safety of the delivered machine is guaranteed only when it is used as intended in
compliance with the introductory section "Intended use" of the operating instructions. The limit
values listed in the data charts should not be exceeded under any circumstances.
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4.12 Safety Instructions on the Machine
The safety instructions on the machine warn of residual risks associated with the machine. They
consist of warning pictograms and a work safety symbol. All safety instructions must be
followed. Always keep the safety instructions clean and in clearly legible condition! If any safety
instructions are damaged or missing, request them from your dealer and then put them in the
places provided for them. Where these safety instructions are and what they mean will be
described in the following chapters.
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Safety
15
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Machine Description
16
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5 Machine Description
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5.1 Machine overview
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SW700059_1
11
12 10 78
9
4
13
1
2
6
21
20
5
16
19 18 15 14
3
17
Fig. 1

Machine Description
17
1) Hoop guard 8) Universal shaft bracket 15) Rotor chassis
2) Rotor arm 9) Parking support 16) Rotor gearbox
3) Warning sign 10) Front frame 17) Universal shaft rotary drive
4) Rear frame 11) Bracket tine protection 18) Overload protection
5) Wheel chock 12) Electr. height adjustment* 19) Main gearbox
6) Tine arm 13) Suspension arm 20) Lighting equipment
7) Drive PTO shaft 14) Rotor 21) Chassis
* Swadro TC 760 X-treme only
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Machine Description
18
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5.2 Identification Plate
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SW9070001
1
Figure 2
The machine data is located on the type plate (1).
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5.3 Information Required for Questions and Orders
Type
Year of manufacture
Vehicle ID number
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, vehicle ID number and the year of manufacture : To ensure that these data are
always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories and other devices which are not manufactured,
tested or approved by KRONE will result in the revoking of the liability for damages resulting
thereof.
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5.3.1 Contact for KRONE NORTHAMERICA
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4985 Outland Center Drive 102
Phone: + [phone]-6011
Fax: + [phone]-6016
Internet: www.krone-northamerica.com
Email:[email protected]
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Machine Description
19
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5.4 Introduction
The rotary rake is equipped with all safety devices (protective devices). However, it is not
possible to eliminate all potential hazards on this machine as this would impair its full functional
capability. Hazard warnings are attached to the machine in the relevant areas to warn against
any dangers. The safety instructions are provided in the form of so-called warning pictograms.
Important information on the position of these safety signs and what they mean is given below!
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Danger! - Danger zone of the machine
Effect: Danger to life or serious injuries.
• Immediately replace damaged or illegible adhesive labels.
• Following repair work, always attach appropriate adhesive safety stickers to all the
replaced, modified or repaired components.
• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.
• Familiarise yourself with the statement of the warning pictograms. The adjacent text and
the selected location on the machine provide information on the special danger spots on
the machine.
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5.4.1 Re-Ordering the Adhesive Safety and Information Labels
Note
Every adhesive safety and information label is assigned an order number and can be ordered
directly from the manufacturer or from an authorized dealer (see Section "Contact").
5.4.2 Affixing the Adhesive Safety and Information Labels
Note - Affixing an adhesive label
Effect: Adhesion of the label
• The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.
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Machine Description
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5.5 Position of the Adhesive Safety Stickers on the Machine
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GL
1
2
5
SW700094
6
7
6
RH+LH
RH+LH RH+LH
3
9
10
8
4
RH+LH
Fig. 3 RH= Direction of travel right/ LH= Direction of travel left
1)
CAUTION
27 002 054 0
To avoid serious injury or death
- Read and understand operator·s manual before operating equipment.
- Lower implement, stop tractor engine and remove key before
 leaving operator·s platform.
- Keep all shields and guards in place.
- Keep hands feet and clothing away from moving parts.
- Keep riders off the machine.
- Make certain every one is clear of the machine before starting
 tractor engine and starting.
- Do not allow unqualified operator to run equipment.
- Do not operate equipment in transport position.
- Never lubricatem, adjust, unclog or service the equipment with
 tractor engine is running.
- Wait for all movement to stop before opening shield or servicing
 machine.
- Never work underneath equipment without securely supporting.
Order No. 27 002 054 0 (1x)
2)
a)
CAUTION
Max. PTO speed
540 RPM
27 004 600 0
Order No. 27 004 600 0 (1x)
b)
CAUTION
27 004 598 0
The operating pressure
of the hydraulic system
must not exceed
200 bar.
Order No. 27 004 598 0 (1x)
3)
Warning
27 010 984 0
To avoid possible injury.
Before starting work, move the
hoop guards to the protective
position (fold down).
Order No. 27 010 984 0 (2x)
4)
Warning
27 009 598 0
Danger in the
slewing range.
Keep distance while the
machine is operating!
Order No. 27 009 598 0 (2x)