Krone Swadro 38 T User manual

Original operating instructions
Rotary Swather
Swadro 38 T
Swadro 42 T
Swadro 46 T
(from serial no.: 770 633)
Order no.: 150 000 025 02 en
06.12.2012

Table of Contents
2
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CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle, Germany
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Rotary rake KRONE
Type / types: Swadro 38 T; Swadro 42 T; Swadro 46 T
to which this declaration refers is in compliance with the relevant provisions of
EC directive 2006/42/EC (machines).
The signing Managing Director is authorised to compile the technical documents.
Spelle, 20.11.2012
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
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Dear customer,
Dear customer,
You have now received the operating instructions for the KRONE
product which you have purchased.
These operating instructions contain important information for the
proper use and safe operation of the machine.
If these operating instructions should become wholly or partially
unusable, you can obtain replacement operating instructions for
your machine by stating the number given overleaf.
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Table of Contents
3
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1 Table of Contents
1Table of Contents...................................................................................................................................3
2Foreword.................................................................................................................................................6
3Introduction.............................................................................................................................................7
3.1Purpose of Use.................................................................................................................................. 7
3.2Validity ............................................................................................................................................... 7
3.3Identification Plate ............................................................................................................................. 7
3.4Information Required for Questions and Orders................................................................................ 8
3.5Intended Use ..................................................................................................................................... 9
3.6Technical data ................................................................................................................................... 9
4Safety.....................................................................................................................................................12
4.1Introduction...................................................................................................................................... 12
4.1.1Re-Ordering the Adhesive Safety and Information Labels.......................................................... 13
4.1.2Affixing the Adhesive Safety and Information Labels.................................................................. 13
4.1.3Contact......................................................................................................................................... 13
4.2Position of the Adhesive Safety Stickers on the Machine............................................................... 14
4.3Identifying Symbols in the Operating Instructions........................................................................... 16
4.4Identification of the hazard warnings............................................................................................... 16
4.4.1Personnel Qualification and Training........................................................................................... 17
4.4.2Dangers in Case of Non-compliance with the Safety Instructions............................................... 17
4.4.3Safety-conscious work practices ................................................................................................. 17
4.5Safety Instructions and Accident Prevention Regulations............................................................... 18
4.6Hitched Implements......................................................................................................................... 19
4.7PTO operation ................................................................................................................................. 20
4.8Hydraulic system ............................................................................................................................. 21
4.9Tyres................................................................................................................................................ 21
4.10Maintenance .................................................................................................................................... 22
4.11Unauthorised Conversion/Modification and Spare Parts Production.............................................. 23
4.12Inadmissible Modes of Operation.................................................................................................... 23
4.13Safety Instructions on the Machine ................................................................................................. 23
5Commissioning.....................................................................................................................................24
5.1First installation................................................................................................................................ 25
5.2Mounting onto the Tractor................................................................................................................ 25
5.3Default setting.................................................................................................................................. 25
5.4PTO shaft......................................................................................................................................... 26
5.4.1Length adjustment....................................................................................................................... 26
6Start-up..................................................................................................................................................27
6.1Mounting onto the Tractor................................................................................................................ 28
6.2Mounting onto the Tractor................................................................................................................ 28
6.3Using the safety chain ..................................................................................................................... 29
6.4Hydraulics........................................................................................................................................ 30
6.4.1Special Safety Instructions .......................................................................................................... 30
6.4.2Connecting the hydraulic lines..................................................................................................... 30
6.5Install the PTO shaft........................................................................................................................ 31
7Driving and Transport..........................................................................................................................34
7.1Preparation for transport.................................................................................................................. 35
8Operation...............................................................................................................................................36

Table of Contents
4
8.1Overload protection ......................................................................................................................... 36
8.2From transport into working position ............................................................................................... 37
8.3Move the hoop guards to the working position................................................................................ 37
8.4Swath former ................................................................................................................................... 38
8.4.1Adjusting the swath cloth............................................................................................................. 39
8.4.2Adjusting the swath former lengthwise........................................................................................ 39
8.4.3Height adjustment of the swath former........................................................................................ 39
8.4.4To adjust the swath former lengthwise:....................................................................................... 40
8.4.5Height adjustment of the swath former:....................................................................................... 40
8.5Adjusting the raking height .............................................................................................................. 41
8.6Travelling speed und drive speed.................................................................................................... 41
8.7Switching from working position to transport position ..................................................................... 42
8.8Parking............................................................................................................................................. 44
9Settings .................................................................................................................................................45
9.1To adjust the rotor running gear...................................................................................................... 45
9.2Adjustable throttles.......................................................................................................................... 46
10Maintenance..........................................................................................................................................47
10.1Special Safety Instructions .............................................................................................................. 47
10.2Spare Parts...................................................................................................................................... 47
10.3Tightening Torques.......................................................................................................................... 48
10.4Tightening Torques (Countersunk Screws)..................................................................................... 49
10.5Testing the screws on the tines....................................................................................................... 49
10.6Tyres................................................................................................................................................ 50
10.6.1Tyre air pressure...................................................................................................................... 50
10.7Replacing the tine arms (in case of repair)...................................................................................... 52
10.8Replacing Tines............................................................................................................................... 54
11Maintenance – lubrication chart .........................................................................................................55
11.1Special Safety Instructions .............................................................................................................. 55
11.2PTO shaft......................................................................................................................................... 55
11.3Lubrication Chart ............................................................................................................................. 56
12Maintenance - Gearbox........................................................................................................................57
12.1Rotor gearbox / rotor housing.......................................................................................................... 57
12.2Filling Quantities and Lubrication Designations for Gearboxes....................................................... 57
13Maintenance - hydraulic system.........................................................................................................58
14Special equipment................................................................................................................................59
14.1Tine loss safeguard ......................................................................................................................... 59
15Placing in Storage................................................................................................................................60
15.1Special Safety Instructions .............................................................................................................. 60
15.2At the End of the Harvest Season................................................................................................... 61
15.3Before the Start of the New Season................................................................................................ 62
15.4Special Safety Instructions .............................................................................................................. 62
16Malfunctions - Causes and Remedies................................................................................................63
16.1Special Safety Instructions .............................................................................................................. 63
17Index......................................................................................................................................................64
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Table of Contents
5
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This page has been left blank deliberately!!
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Foreword
6
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2 Foreword
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Dear Customer,
By purchasing your rotary rake, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the rotary rake to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the rotary rake.
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Note
In the operating instructions which follow, the rotary rake will also be referred to as the
"machine".
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Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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Introduction
7
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3 Introduction
These operating instructions contain fundamental instructions. These must be observed in
operation and maintenance. For this reason, these operating instructions must be read by
operating personnel before commissioning and use, and must be available for easy reference.
Follow both the general safety instructions contained in the section on safety and the specific
safety instructions contained in the other sections.
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3.1 Purpose of Use
Pos: 12 /BA/Einleitu ng/Schwader/Verwendu ngszweck Schwader Hitch@ 6\mod_1214977196872_78. docx @ 96971 @ @ 1 The rotary rake is used to swath cut crops.
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3.2 Validity
These operating instructions apply to rotary rakes of the series:
Swadro 38 T; Swadro 42 T; Swadro 46 T
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3.3 Identification Plate
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SW46T0001
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10 D-48480 Spelle
Made in
Germany
1
Figure 1:
The machine data are located on the type plate (1).
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Introduction
8
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3.4 Information Required for Questions and Orders
Type
Year of manufacture
Vehicle ID number
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, vehicle ID number and the year of manufacture : To ensure that these data are
always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories and other devices which are not manufactured,
tested or approved by KRONE will result in the revoking of the liability for damages resulting
thereof.
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Introduction
9
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3.5 Intended Use
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The rotary rake is built exclusively for conventionaluse in agricultural work (intended use).
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Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
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3.6 Technical data
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication. We reserve the right to make design changes at any time
and without notification of reasons.
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Introduction
10
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Road travel is only permitted with the swivelled rotary arms in transport position.
Type Swadro
38 T Swadro 42 T Swadro 46 T
Trailer drawbar standard
Tandem axle standard
Number of rotors Unit 1
Number of arms per rotor Unit 10 13 13
Number of double tines per arm Unit 4
Working width approx. mm 3800 4200 4600
Rotor diameter approx. mm 2960 3300 3600
Height in transport position [H] approx. mm 1750 1750 2700
Height in working position approx. mm 1250 1250 1200
Length [L] approx. mm 4800 4950 5100
Transport width [B] approx. mm 3050 3350 2580
Width in working position approx. mm 3800 4200 4600
Power consumption approx.
kW/HP 19/25 22/31
PTO speed rpm max. 540
Recommended drive speed in use max. rpm 350 - 450
Equivalent continuous sound pressure level less than 70 d B(A)
Acreage approx./h 3.5 - 4 4.5 – 5 5.5 - 6
Tyres 18/8.50- 8.6PR
Lighting voltage 12 volt, 7-pin plug
Max. operating pressure of the hydraulic
system bar 200
Required hydraulic connections 1x single-action*
Service weight kg 730 790 820
*) EW= Single-action control unit
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WARNING!
The Swadro 42 T is not approved for driving on public roads and highways.
Severe injuries or danger to life can be caused when driving on public roads.
Since the transport width of the Swadro 42 T exceeds 3 m, it is not permitted to drive the
Swadro 42 T on public roads.
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Introduction
11
L
SW46T025
Figure 2:
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Safety
12
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4 Safety
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4.1 Introduction
The rotary rake is equipped with all safety devices (protective devices). However, it is not
possible to eliminate all potential hazards on this machine as this would impair its full functional
capability. Hazard warnings are attached to the machine in the relevant areas to warn against
any dangers. The safety instructions are provided in the form of so-called warning pictograms.
Important information on the position of these safety signs and what they mean is given below!
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Danger! - Danger zone of the machine
Effect: Danger to life or serious injuries.
• Immediately replace damaged or illegible adhesive labels.
• Following repair work, always attach appropriate adhesive safety stickers to all the
replaced, modified or repaired components.
• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.
• Familiarise yourself with the statement of the warning pictograms. The adjacent text and
the selected location on the machine provide information on the special danger spots on
the machine.
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Safety
13
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4.1.1 Re-Ordering the Adhesive Safety and Information Labels
Note
Every adhesive safety and information label is assigned an order number and can be ordered
directly from the manufacturer or from an authorized dealer (see Section "Contact").
4.1.2 Affixing the Adhesive Safety and Information Labels
Note - Affixing an adhesive label
Effect: Adhesion of the label
• The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.
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4.1.3 Contact
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Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Strasse 10
D-48480 Spelle (Germany)
Telephone: + 49 (0) 59 77/935-0 (Head Office)
Fax.: + 49 (0) 59 77/935-339 (Head Office)
Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)
Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)
Email: [email protected]
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Safety
14
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4.2 Position of the Adhesive Safety Stickers on the Machine
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GL
SW46T005_2
4
35
1 2 4
5 3
Figure 3:
1)
Before starting the machine,
read and observe the
operating instructions and
safety instructions.
Order no. 939 471-1 (1x)
2)
The PTO speeds must not exceed 540 rpm!
The operating pressure of the hydraulic
system must not exceed 200 bar!
939 100-4
MAX.540/min
MAX.200bar
Order No. 939 100-4 (1x)
3)
Danger in the area where rotors are turning -
keep your distance!
939 472-2
Order No. 939 472-2 (2x)
4)
While parts are moving, never
reach into areas where there is
a risk of being crushed.
Order No. 942 196-1 (2x)
942 196 -1

Safety
15
5)
Before starting work, move the
hoop guards to the protective
position (fold down).
Order No. 939 574 0 (2x)
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939 574-0

Safety
16
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4.3 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
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4.4 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
• Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
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General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
• Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
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Safety
17
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4.4.1 Personnel Qualification and Training
The machine may be used, maintained and repaired only by persons who are familiar with it
and have been instructed about the dangers connected with it. The operator must define areas
of responsibility and monitoring of personnel. Should personnel lack the required knowledge,
they must receive the required training and instruction. The operator must ensure that the
contents of these operating instructions have been fully understood by personnel.
Repair work not described in these operating instructions should only be performed by
authorised service centres.
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4.4.2 Dangers in Case of Non-compliance with the Safety Instructions
Failure to follow the safety instructions could result in personal injury and environmental
hazards as well as damage to the machine. If the safety instructions are not respected, this
could result in the forfeiture of any claims for damages.
Failure to follow the safety instructions could result, for example, in the following hazards:
• Endangering of persons due to not protected working areas.
• Breakdown of important machine functions
• Failure of prescribed methods for repair and maintenance
• Endangering of persons due to mechanical and chemical effects
• Damage to the environment due to leaking hydraulic oil
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4.4.3 Safety-conscious work practices
Always observe the safety instructions set out in these operating instructions, all existing
accident prevention rules and any internal work, operating and safety rules issued by the
operator.
The safety and accident prevention regulations of the responsible professional associations are
binding.
The safety instructions provided by the vehicle manufacturer should also be observed.
Observe the applicable traffic laws when using public roads.
Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep
emergency numbers for doctors and fire brigade close to the telephone.
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Safety
18
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4.5 Safety Instructions and Accident Prevention Regulations
1 Please follow all generally applicable safety and accident prevention regulations in
addition to the safety instructions contained in these operating instructions!
2 The attached warning and safety signs provide important information for safe operation.
Pay attention to these for your own safety!
3 When using public roads, make sure to observe the applicable traffic regulations!
4 Make sure that you are familiar with all equipment and controls as well as with their
functions before you begin working with the machine. It is too late to learn this when you
are using the machine for work!
5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.
6 Keep the machine clean to prevent the danger of fire!
7 Before starting or moving the machine, make certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you have a clear view!
8 Carrying passengers during operation and transport on the working implement is not
permitted.
9 Couple implements correctly! Attach and secure implements to specified devices only!
10 When attaching or detaching implements, place the supporting devices in the correct
positions!
11 Use extreme caution when attaching or detaching implements onto or from the tractor!
12 Always attach ballast weights properly to the fixing points provided!
13 Observe permitted axle loads, gross weight and transport dimensions!
14 Check and attach transport equipment, such as lighting, warning devices and protective
equipment!
15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must
be positioned in such a way that no movements are unintentionally triggered in any
transport or working positions.
16 Ensure that implements are in the prescribed condition for on-road travel and lock them in
place in accordance with the manufacturer's instructions!
17 Never leave the driver's seat when the vehicle is moving!
18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden
changes in direction when travelling uphill or downhill or across a gradient!
19 Hitched implements and ballast weights affect the driving, steering and braking response
of the machine. Make sure that you are able to brake and steer the machine as required!
20 Take into account the extension radius and/or inertia of an implement when turning
corners!
21 Start up implements only when all safety devices have been attached and set in the
required position!
22 Keep safety equipment in good condition. Replace missing or damaged parts.
23 Keep clear of the working range of the machine at all times!
24 Do not stand within the turning and swivel range of the implement!
25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

Safety
19
26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing
injuries!
27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,
switch off the engine and remove the ignition key!
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4.6 Hitched Implements
1Secure implements against rolling.
2Observe the maximum supported load on the trailer coupling, swing drawbar or hitch!
3If a drawbar coupling is used, make certain that there is enough play at the coupling
point.
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Safety
20
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4.7 PTO operation
1Use only PTO shafts specified by the manufacturer!
2The guard tube and guard cone of the PTO shaft and the PTO guard must be attached
and in good working condition (on the implement side, too)!
3Make sure that the required tube covers are in place for PTO shafts in transport and
working position!
4Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and
remove the ignition key!
5When using PTO shafts with an overload safety or free-running coupling which are not
shielded by the guard on the tractor, mount the overload safety or free-running coupling
on the implement side!
6Always make sure that the PTO shaft is properly installed and secured!
7Attach chains to prevent the PTO shaft guard from rotating with the shaft!
8Before switching on the PTO, make sure that the selected PTO speed of the tractor
matches the permissible implement speed!
9Before switching on the PTO shaft make sure that no person is in the danger zone of the
device!
10Never switch on the PTO if the engine is switched off!
11No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.
12Always switch off the PTO shaft when the angle is too large or the PTO shaft is not
required!
13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away
from the implement during this time. The machine may be worked on only if it is
completely at standstill and if the flywheel is secured by the parking brake.
14Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO
disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the
parking brake.
15Place the disconnected PTO shaft onto the support provided!
16After detaching the PTO shaft, attach the protective cover to the PTO end!
17If damage occurs, correct this immediately before using the implement!
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Note
The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate
operating instructions)
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