Kverneland TS-T User manual

Service Manual TS-T
Date December 2015
Subject EC Remote & Flowmate Control
Place Kverneland Group Nieuw Vennep
Hoofdweg 1278
2153 LR Nieuw Vennep
The Netherlands
Details Technical Service Manual

2
Deutsch
gelb
orange
rot
grün
blau
schwarz
braun
weiß
grau
gelb / schwarz
weiß / schwarz
grau / rot
weiß / blau
English
yellow
orange
red
green
blue
black
brown
white
grey
yellow / black
white / black
grey / red
white / blue
Français
jaune
orange
rouge
vert
bleu
noir
brun
blanc
gris
jaune / noir
blanc / noir
gris / rouge
blanc / bleu

3
Table of contents
1. Sytem overvieuw EC remote control
1.1 EC Remote controlbox
1.2 EC Connectios
2. Element of Flowmate control FMC-R
2.1 Controlbox
2.1.1 Controlbox inside
2.2 Standard splitterbox connections
2.2.1 Power & battery cable
2.2.2 CAN Cable
2.2.3 ISO Connection Cable: Between
splitterbox & SHC box
2.3 SHC Box input connections
2.3.1 Flow sensor/Flow meter
2.3.2 Slope correction sensor (90, black)
2.3.3 Wheel speed sensor
2.3.4 Locking sensor
2.3.5 Pressure sensor
2.4 SHC Box: output connections
2.4.1 Pressure regulator
2.4.2 Position and connections of section
cables
2.4.3 Adding border nozzle
2.4.4 Position of hydraulic cables
2.4.5 Connection of hydraulic cables
2.4.6 Connection cables for hydraulic valve
2.4.7 Connection cable oil circulation valve
2.4.8 Total overview SHC hydraulic / section
4
4
5
7
8
10
13
14
15
16
17
18
20
22
23
25
26
28
29
30
31
32
33
34
35
2.5 Connections for 2 SHC-Boxes
2.5.1 Extra splitterbox for 2 SHC boxes
2.5.2 2 SHC boxes: hydraulics
2.6 Connections automatic steering
system
2.6.1 Splitterbox with steering system
2.6.2 Power cable steering system min
I/O
2.6.3 Sensor cable mini I/O
2.6.4 180 degree sensor
2.6.5 Mini I/O inside
2.7 ASV (automatic suction Valve)
2.7.1 ASV system overview
2.7.2 ASV inside
2.7.3 ASV cables
2.7.4 Suction valve motor
2.7.5 Valve position on machine
3. System testing possibilities
3.1 Controlbox and switches
3.2 SHC-Box
3.3 Cable and sensor test
3.3.1 Speed sensor (machine) and flow
sensor test
4. Software information
4.2 FMC_R screen information including
parameters
4.3 Special alarm screens
4.4 Calibrate slope correction
4.5 Calibrate speed sensor (wheel or
radar)
36
37
38
39
39
40
41
42
43
44
45
46
47
48
51
51
52
54
55
57
57
68
69
70
4.6 Calibrate flowmeter
4.7 Calibrate unknown nozzle
4.8 Calibrating presure sensor
4.9 Configurate hydraulic functies
4.10 Calibrate and explanation steering
system
5. Software information ASV (Ixclean
comfort)
5.1 Operation screens
5.2 Adjustment & calibration screens
5.3 Testing screens
5.4 Calibrating electronic level indicator
5.5 Parameter and machine type
information
71
73
76
77
78
89
89
90
91
92
93
94

4
1. System overview EC remote control
The EC system is a non-regulating system.
In the tractor is a control box fitted which communicat through a
splitter board directly to the functions.
Tractor Machine box Functions
1.1 EC remote control box
On/Off LED
Hydraulic
switches
Water function
switches
Direct power
supply
EC remote control
•On / Off led
•Up to 7 sections
•2 border nozzles
Hydraulic functions
•Pre-select system: Select function, execute with tractor hydr.
•Available for HPT and HOSA booms
•Led for Locking pendulum system

1.2 EC connections
5
For more information please also check the inside of the PCB
housing

6
1.2 EC connections
Position in
connector Cable number Position in connector Cable number
B1 1A8 12
B2 2C1 13
A2 3C2 14
B3 4C6 15
A3 5C7 16
B4 6C8 17
A4 7A9 18
B6 8B9 19
A6 9A0 20
B7 10 B0 21
A7 11 C0 22

7
2. Elements of Flowmate Control FMC-R
FMC
Control box CAN Cable
Power cable
Splitter
box
Extra
SHC Box
SHC Box
Extra
Splitter box
Hydraulic
Connectors
Connection cable to
water valves and
hydraulic valves
Ixclean
comfort
Steering
system
Tractor Front Back Extra SHC box/Splitter box:
•For some sprayers there are not enough
connection on the first SHC PCB (Section and
Hydraulic Control). In that case an extra SHC
PCB must be fitted. You connect the two
boxes with an extra splitter box.
Mini I/O:
•When the sprayer is equipped with an
automatic steering system, there must always
be a Mini I/O connected to the system .
Ixclean Comfort
•When the machine is equipped with Ixclean
Comfort. The Ixclean Comfort box has to be
connected to the splitter box.

8
2.1 Control box
AUTO
OK
Front side
Home switch
Selection touch keys Presure:
P+
P-
Spraying:
On
Off
Return agitator:
On
Off
Sections:
(9 sections + 2 border nozzles)
On
Off
Hydraulics:
•Pre-selection system
Activate
Inactivate
•Oil circulation system
Up / in
-Neutral
Down / out

9
2.1 Control box
Main switch:
I = On
0 = Off
II = No function
Connection for CAN
cable (from splitterbox)
Connection for:
•Speed cable
•Speed adaptor
Rear side

10
2.1.1 Controlbox inside
verwijder deze jumper
1 6
2
5
3
4
16
2
5
3
4
+
-
oranje
groen
keyboard
backlight
cable
groen
display cable
1 2 3 4 5 6 7
1 7
1 2
1 2
RADAR
WHEEL
ON
C+
0V
C-
12V
connector
1 2
1 2
Remove jumper
Buzzer
cable
1
2
3
4
5
6
7

11
2.1.1 Controlbox inside
verwijder deze jumper
1 6
2
5
3
4
16
2
5
3
4
+
-
oranje
groen
keyboard backlight
cable
groen
display cable
1 2 3 4 5 6 7
1
2
3
4
1
2
5
7
1 7
Cable to
connect
hydraulic
switches PCB
Remove Jumper

12
2.1.1 Controlbox inside
keyboard
12
1920
A
C
)
display
switchpcb
B0423673
2
3
1
0,25 mm2
switchpcb
B0423673
e
b
e
e
r
:AMP :AMP :AMP
keyboard
connector
Display
connector
Backlight
connector
Connector
For connection to other PCB
Version till 2005

13
2.2 Standard Splitterbox connections

14
2.2.1 Power & battery Cable
Power cable
Pos.
connector colour Contact
+Brown + 12 V
-Blue -0 V
No wire No contact
The power cable provides the complete system with electrical power. The connector can be put into the 12V plug on the tractor or to the
special battery cable
To prevent electrical problems make sure the connectors are clean and without damage.
12V +
0 V -
Brown +
(see
connector
inside)
Blue -
(see
connector
inside)

15
2.2.2 CAN Cable
CAN cabel
Pos.
connector Colour Contact
1Brown Cut away
2Red Cut away
3Orange On
4Yellow C+
5Green Ground
6Blue C -
7Black 12V
The CAN cable connects the FMC control box via the Splitterbox to the rest of the machine. The CAN cable can be connected to the
FMC control box by the black connector plug.

16
2.2.3 ISO Connection cable: between Splitterbox & SHC-box
ISO connection cable
Colour Contact on SHC
PCB
Red (6mm²) +PWR
Red (2,5mm²) +pwr
Green CAN+
Yellow CAN-
Black (6mm²) -PWR
Black (2,5 mm²) -pwr
Black 2.5 mm²
Red 6 mm²
Black 6 mm2
Red 2.5 mm2
Yellow 1mm²
Green 1 mm²
Black 2.5 mm²
Red 6 mm²
Black 6 mm2
Red 2.5 mm2
Yellow 1mm²
Green 1 mm²
The ISO cable provides power and communication to the Section & Hydraulics PCB at the rear of the machine. The thick red & black wires
(6mm2) provide the electrical power for the hydraulic valves and section motors. The thin red & black wires (2,5mm2) provide power to the
PCB itself. The green & yellow wires are data communications wires, guiding the information signals between control box and SHC-box.
(see picture SHC input connections)

17
2.3 SHC Box: input connections

18
2.3.1 Flow sensor/Flow meter
Most of the sprayers are equipped with a flow sensor. The flow
meter measures the amount of spraying liquid from the regulator to
the spray line. Therefore the flow meter is always assembled
between the pressure regulator and the section valves.
There are 2 different models of flowmeters (which come in different
sizes)
Depending on the flow (ltr/min) the right size flowmeter has to be
chosen
Cable Colour Contact
Brown + (12V)
White signal
Green -
The connection way and place is the same for all flowmeters
< 2014 model
>2015 model
< 2014 model
Size Flow range L/min
¾” 7-70
1” 10-150
1½” 35-350
> 2015 model
Size Flow range L/min
801 (3) 5-225
802 (5) 10-495

19
2.3.1 Flow sensor/Flow meter
Checking flow signal
In screen 14 you can always see the actual flow. (signal from flow
sensor)
Step 1.
put all the valves in the spraying position
Step 2.
Start spraying in manual mode at approximately 3 bar
Step 3.
Go in you control box to screen 14
Step 4.
Check in the screen if there is actual flow
If no signal is seen in screen 14 please check flow meter
Checking flow meter:
The Flow sensor is fitted in a flow meter housing
Inside this house is a wheel. When there floats water through the
flowmeter the wheel starts turning.
Every time the wheel passes the sensor you create a pulse.
It is important that the wheel inside the flowmeter is turning very
light
Disassemble the flow sensor out of the hose line.
Blow air through the flow meter(watch flow direction at <2014
models).
The wheel must turn easy
When the wheel is stuck please replace the flow meter or the
bearings

20
2.3.2 Slope correction sensor (90°, black)
The slope correction sensor measures the angle of the middle
frame. The signal of the slope correction sensor is used for the
position indicator in the main screen and the auto center position of
the slope correction (only for oil-circulation systems!)
The sensor is assembled in the middle frame of the boom.
Checking slope correction signal
In main screen 1 you can check the signal of the slope correction
sensor.
Step 1.
Fold out the boom and unlock the hydraulic locking.
Step 2.
Go to main screen 1 and use the hydraulic function “slope
correction”
Step 3.
When boom is moving check if the slope correction indicator line is
moving
Attention:
•When locking LED is burning the hydraulic function slope
correction is automatically blocked: nothing will happen if this
switch is used.
Attention:
•If problem not solved please check the wire connection on the
SHC PCB
•Please check calibration steps
•Please check SHC PCB check possibilities
When operate slope correction and
boom is moving signal must
change in main screen 1.
5 V slope correction sensor
•No PCB visible at back side of sensor
•Part number visible on sticker
12 V slope correction sensor
•PCB visible at back side of sensor
•Part number visible on sticker
The slope correction sensor is available in 2 voltages:
5 V and 12 V
Sprayers produced before 12-2016 has an 5 V sensor machines
produced after 12-2016 has an 12 V sensor.