Kverneland CLC PRO User manual

CLC PRO -
CLC PRO CLASSIC -
CLC PRO CUT
Operator’s manual
Translation of original document
Issue 03/2017
Printing 4.2017
Language English
From serial No. RFCSTxx010628
Execution Rigid/Folding
Reference. A135313540

CLC PRO - CLC PRO CLASSIC - CLC PRO CUT
Machine identification
So that your dealer can help you as quickly as possible. Information regarding your machine is required.
Please provide this information below.
Designation
Working
width
Weight
Machine No.
Accessories
Dealer’s
address
Manufacturer’s
address
Copyright and usage rights are held by the Kverneland Group Les Landes Génusson SAS, France. Copying, transfer to other media, translation
or even partial use of this text without Kverneland’s written consent is prohibited. All rights reserved. The content of these operating instructions
may be changed without notice. Subject to technical changes.
Kverneland Group Les Landes Génusson S.A.S.
9 Rue du Poitou
F-85130 LES LANDES GENUSSON, FRANCE
France
Phone [phone]

Table of contents
3
Table of contents
Introduction ............................................... 4
Who should read this user’s manual? 4
Meaning of symbols 4
Safety ......................................................... 5
For your safety 5
The HAZARD, WARNING
and CAUTION safety stickers 7
Safety rules 18
Other instructions 25
Presentation of the machine ................... 26
Field of application 26
Usage clause 26
General Description 27
Technical specifications 28
Rear accessory variants 32
Roller variants 33
Depth control wheels 34
Other optional equipment [+] 35
Distribution of right and left deflectors 36
Configurations 37
Configuration with front cutting discs 40
Safety ......................................................... 42
Unhitching 42
Hydraulic system 42
Other instructions 42
Acceptance and assembly ....................... 43
Inspection at the time of acceptance 43
Assembly of the arms 43
Fastening of the rear accessory [+] 44
Attachment of the roller [+] 44
Rear accessory configurations 45
Installing the rear struts 49
Hitching ..................................................... 51
Rigid machines 51
Folding machines 52
Lighting ..................................................... 53
Electrical connections 53
Transport ................................................... 55
Safety 55
Before traveling on public roads 56
Switching on ............................................. 59
Adjustments - Versatility ......................... 60
Coulter range 60
Deflector range 60
Adjustments ............................................... 61
Adjusting the working depth 62
Adjustment of the rear accessories 67
Actipack and Actiring rollers 71
Lighting kit for folding machine 74
Front cutting discs (FCD) 74
Front mixer discs (FMD) 74
Unhitching .................................................. 75
Fixed machines 75
Folding machines 75
Maintenance ............................................... 78
Cleaning 78
Maintenance 78
Storage 78
Maintenance ............................................... 79
For your safety 79
General 81
Greasing 81
Wear rings 83
Inspection 84
Replacing the tines 87
Coulter wear 89
Wearing of the
knife skids on Actipack and Actiring 92
Wearing of the
leveling blades on Actiflex 92
Replacement of the
hydraulic system parts 93
Warranty ..................................................... 96
Scrapping the machine ............................. 97
Metal parts 97
Tires 97
Hydraulic fluid 97
Index ........................................................... 98

Introduction
4
Introduction
Who should read this
user’s manual?
This user’s manual is addressed to farmers and individuals trained
and certified in agricultural activities and who have received training in
the use of this machine.
Safety note for the user
Familiarize yourself with the contents of this user manual before
starting to use it or climbing on the machine. Performance and user
safety depend on it.
Note for the manager:
All personnel are to be regularly trained in the use of this machine. No
one without proper training or authorization may use this machine.
Instructions
The dealer provides the user with instructions relating to the use and
maintenance of the machine.
Meaning of
symbols
Various symbols are used herein for the sake clarity. Their meanings
are as follows:
•A dot is followed by a list.
 A triangle precedes operations to be carried out.
→An arrow refers back to other passages in the text.
Also, pictograms clearly indicate important instructions:
N OTE The term “Note” indicates advice and comments on use.
A key indicates advice on fitting or adjustment work.
 A star indicates examples to assist with comprehension.
A plus sign in square brackets indicates optional equipment.
Proposition 65 from the State of California
\ WARNING
Exhaust gases from the motor, some of its components, some of
this machine’s components and fluids contain or emit chemical
compounds known in the State of California to be carcinogens, or
the cause of congenital deformities and other reproductive
disorders.
[+]

Safety
5
Safety
For your safety
This section contains generalsafety information.The various chapters
in this user manual include specific safety instructions, among other
things.
Be sure to comply with all safety guidelines
•in the interest of your own safety,
•in the interest of the safety of others,
•to ensure the safety of the machine.
When handling agricultural machines, failure to follow instructions can
result in multiple hazards. Therefore, always work with special care
and never under pressure.

Safety
6
Note for the manager:
As required by law, you should regularly inform those working on the
machine of the existence of safety instructions.
NOTE
This symbol indicates the presence of technical and operational
information regarding personal safety around the machine.
\ SAFETY PRIORITY
The “Safety priority” symbol is used in this manual and on the
pictograms placed on the machine in order to warn the user of the
presence of a risk of bodily injury. Read these instructions closely.
It is essential that you read these instructions and the safety
guidelines before assembling or using the machine.
\ HAZARD
The warning term HAZARD warning indicates an extremely
hazardous situation, which if not avoided will lead to death or
serious injury.
\ WARNING
The warning term WARNING indicates a potentially hazardous
situation, which if not avoided could lead to death or serious injury.
The hazards identified by the term WARNING present a lower risk
of death or injury than those associated with the term HAZARD.
\ CAUTION
The warning term CAUTION indicates a potentially hazardous
situation, which if not avoided could lead to more minor or
moderate injuries. The term CAUTION may also be used as a
meansof notificationagainsthazardouspractices, whichincertain
situations can cause injury.

Safety
7
The HAZARD,
WARNING and
CAUTION safety
stickers
To ensure user safety, stickers are applied to the machine. Do not
remove these stickers.
When the stickers become illegible or when they lose their adhesion,
order new ones and place them in the corresponding places.
Safety pictograms on the
machine
Rigid machines

Safety
8

Safety
9
Folding machines

Safety
10

Safety
11
Meaning of safety symbols
HAZARD:
Pivoting or folding moving parts may cause serious injuries or death.
Stand away from the range of movement of all pivoting parts.
HAZARD:
Rotating parts can cause serious injuries or death.
Stand away from the range of movement of all rotating parts.
HAZARD:
Hazardous zone
Risk of cuts/feet getting tangled in the rotating parts. In order to avoid
all serious or fatal injuries:
Maintain a safe distance between you and the machine until all
rotating parts have been immobilized.
HAZARD:
Risk of crushing
There is a danger of hands being crushed in an area where there are
likely to be moving parts. In order to avoid all serious or fatal injuries:
keep your hands away from these areas.
HAZARD:
Hazardous zone
Risk of serious or fatal injury during machine hitching, unhitching or
operations.
In order to avoid all serious or fatal injuries: Remain outside this zone.
HAZARD:
Hazardous zone
Risk of crushed toes/fingers by a force applied from above.
In order to avoid all serious or fatal injuries: maintain a safe distance
between you and the machine.

Safety
12
HAZARD
Risk of cuts / crushing
Freely-rotating rollers Before beginning adjustments, ensure that the
rollers have been immobilized. In order to avoid all serious or fatal
injuries: keep your legs and hands outside the roller rotation zone.
HAZARD
Risk of falling
Risk of falling to the ground or onto cutting or blunt-edged parts of the
machine while it is operating.
In order to avoid all serious or fatal injuries: never climb onto a moving
machine.
WARNING
Read the maintenance manual
The machine must not be used prior to having read and understood
the user’s manual. To avoid serious or even fatal injuries: First read
the user’s manual.
WARNING
Risk of collision
Risk of collision due to excessive width. To avoid any collision: Make
sure that all the retractable or folding elements are blocked in
transport position.
WARNING
Risk of cuts or crushing
Presence of cutting and contusive edges. Before you start to make
any adjustments, make sure that all the parts of the machine are
immobile. In order to avoid any serious injury: be careful not to bump
against sharp or blunt edges.

Safety
13
WARNING
Risk of projected debris
Metal fragments may be projected if you hit the coulters directly with a
hammer.
To avoid any serious injury: systematically use the Knock-On tool
(A133147030) and always be sure to wear protective safety glasses.
CAUTION
Maximum hydraulic pressure
The tractor’s hydraulic pressure must not exceed 210 bar (3,045 psi).
To avoid damage to the machine and injuries: check the hydraulic
pressure.

Safety
14
Meaning of symbols
specific to the Knock-on
accessory
Risk of projections in the event of hitting the coulter with a hammer.
\ WARNING
Never directly hit the coulters with a hammer.
The coulters are made from treated steel. During assembly or
disassembly operations, never directly hit the coulters with a
hammer. Such a hit could produce fragments, break parts and
cause serious injuries. Therefore, to avoid contact between two
hard parts, use the specific Knock-on tool.
\ IMPORTANT
Wearing a visor or safety glasses is mandatory in order to
avoid any injury.
It is compulsory to wear gloves.
The following safety equipment is highly recommended.
•Safety shoes,
•Covering clothes,
•Hard hat,
•etc.

Safety
15
Signaling systems for North
America
Signaling systems, panels and stickers are installed on the machine in
order to ensure complete road safety. The signaling systems must
always be functional. Under no circumstances are you to remove the
panels and stickers, but instead you must replace them if they are
missing or illegible. You can order new stickers just like a spare part
from your specialist dealer.
The user must ensure that the tractor/machine unit is compliant
with current prescriptions regarding machine transport on the
road network.
Signaling systems
CLC Pro rigid - Front view - as an option on the 2.50-m machines (6’6”)
A
B B
Marking Dimensions
A 3.00m (9’10”) - 3.50m (11’6”) - 4.00m (13’1”)
BMax. 80 mm (approx. 3”)
CLC Pro rigid - Rear view
BB
A
Marking Dimensions
A 3.00m (9’10”) - 3.50m (11’6”) - 4.00m (13’1”)
BMax. 130 mm (approx. 5”)

Safety
16
A
BB
CLC Pro & Pro Classic foldable - Front view - as an option
Marking Dimensions
A 2.75m (9’)
BMax. 80 mm (approx. 3”)

Safety
17
The working depth of rollers must be set at its minimum level.
Panels
In some states of the United States and some Canadian provinces,
additional signaling is mandatory for road transport:
Slow vehicle indicator
This triangle-shaped panel is placed so as to always remain visible in
back of the machine while in the transport position. This signaling
device is necessary:
•at a road speed of less than 50 km/h (30 mph)
and
•if the hitched machine conceals the slow vehicle panel of the
tractor when in transport position.
Maximum speed indicator
Circular panel bearing the indication 50 km/h or 30 miles per hour.
This panel needs to be placed on the tractor when not already present
and when the certified tractor speed exceeds 50 km/h (30 mph).
A
BB
CLC Pro foldable - Rear view
Marking Dimensions
A 2.75m (9’)
BMax. 270 mm (approx. 11”)

Safety
18
Safety rules
General recommen-
dations
Before starting up, check that the machine is not endangering any
persons and that the protection and safety devices (e.g. guards,
hoods, warning labels, etc.) are in place and functional.
Before you start work, familiarize yourself with all the equipment,
controls and functions on your machine. Once you have started, it is
too late.
If an operating incident occurs:
Shut down the machine immediately.
Identify the cause of the incident.
Carry out repairs out before starting up the machine again.
No work should be attempted on the machine delivered unless :
•all measures have been taken to prevent unintentional start-up
(uncouple the power take-off and/or hydraulic hoses, tractor
engine switched off, for example).
•chocks have been placed under the frame to prevent it falling,
•the vehicle has been immobilized using the appropriate systems.
Before leaving the tractor:
Put the machine on the ground.
Activate the hand brake.
Remove the ignition key.
No one should stand between the tractor and the machine unless the
vehicle is immobilized (hand brake, chocks, etc.), the engine is
switched off and the ignition key removed.

Safety
19
Hitching
Follow instructions for hitching exactly :
•when maneuvering, select the tractor’s lowest possible forward
speed,
•the type of tractor hitch should be adapted to suit the machine’s
hitch,
•whenhitching,positionthetractor’shydrauliccontrolssuchthatthe
hitch does not move during handling,
•the hitch must be locked and should not come detached by itself in
the lower position.
The weight distribution is altered when the machine is hitched. The
maximum load per vehicle axle (see manufacturer’s notice) should not
be exceeded. If there is insufficient loading on the front axle, extra
weights must be installed, so that control over the vehicle’s steering is
retained.
When coupling or uncoupling the tool, put any support equipment
provided in place to prevent the machine from becoming unbalanced.
\ HAZARD
Never stand between the machine and the tractor during
maneuvers.
No one should stand between the tractor and the machine when
maneuvering the tractor or during lifting operations. This could
cause serious injury or even death.

Safety
20
Transport
Regulations
•Respect the driving code at all times when on the road
on the road network.
•Check that your hitch meets local road safety requirements. If
necessary, you are responsible for fitting and testing transport
equipment(e.g.lighting,signals,guards,etc.) correspondingto the
characteristics of your tractor-machine assembly and the
applicable statutory requirements.
•Ensure that the machine’s dimensions are compatible with the
highway code.
Passenger transportation
Carrying persons on the working tool or during transport is prohibited.
Braking
For all movements, brakes must be coupled (no single wheel braking).
Trips off the farm field
No movement should be made outside an agricultural field or close to
people, until folding extensions or folding or tipping accessories
(where they exist) have been locked in the transport position.
Hydraulics
In transit, the hydraulic hoses of the folding jacks must be
disconnected to prevent accidental unfolding.
Lifting
•During transport, lock the lower lift arms to prevent any sideways
movement.
•During travel, the lift control must be positioned, so as to prevent
the tool from being accidentally lowered.
Axle
For machines with a transport axle, secure the locking system in place
prior to traveling on the road.
Locking of hydraulic jacks
On the machines fitted with locking devices, verify that the foldable
parts of the machine have been correctly locked and moreover that
the hydraulic safety equipment is well locked.
\ IMPORTANT
Machine movement
On a curved road section, beware of machine movements as well
as a shifting of the load. Adjust your forward speed accordingly.