Lenze Smart Motor m300 Technical manual

Three-phase AC motors
Lenze Smart motor m300
Project planning EN

Contents
About this document 5
Document descripon 5
Further documents 5
Notaons and convenons 6
Product informaon 7
Product descripon 7
Idencaon of the products 10
Features 10
The modular system 11
Mounng posions 12
Informaon on project planning 13
Safety instrucons 13
Basic safety instrucons 13
Applicaon as directed 13
Residual hazards 14
Drive dimensioning 15
Final conguraon 17
Surface and corrosion protecon 18
Informaon on mechanical installaon 19
Important notes 19
Transport 19
Installaon 19
Informaon on electrical installaon 20
Important notes 20
Preparaon 20
Connecon according to EN 21
Connecon according to cULus 24
Technical data 28
Notes regarding the given data 28
Standards and operang condions 29
Conformies and approvals 29
Protecon of persons and device protecon 30
EMC data 30
Environmental condions 31
Electrical supply condions 31
Radial forces and axial forces 32
Rated data 33
Ecodesign Direcve 34
Torque characteriscs 35
Dimensions 36
Basic dimensions 36
Contents
3

Product extensions 42
Motor connecon 42
Connecon via terminal box 42
Connecon via QUICKON V2 connector 42
Connecon via M15 connector 43
Connecon via M12 connector 44
Brakes 45
Spring-applied holding brake 46
Brake resistors 48
Accessories 49
NFC adapter 49
QUICKON connector 50
UMCLN_SGG_100181 51
Purchase order 52
Notes on ordering 52
Product codes 53
Environmental notes and recycling 54
Appendix 55
Good to know 55
Operang modes of the motor 55
Enclosures 56
Contents
4

About this document
Document descripon
This document addresses to all persons who want to carry out any conguraons with the
products described.
The data and informaon compiled in this document serve to support you in the dimensioning
and selecon processes and in carrying out the electrical and mechanical installaon. You will
receive informaon regarding product extensions and accessories.
•The document includes safety instrucons which must be observed.
•All persons working on and with the drives must have the documentaon at hand during
work and observe the informaon and notes relevant for it.
•The documentaon must always be complete and in a perfectly readable state.
Further documents
Informaon and tools with regard to the Lenze products can be found on the
Internet:
www.Lenze.com à Downloads
About this document
Document descripon
5

Notaons and convenons
This document uses the following convenons to disnguish dierent types of informaon:
Numbers
Decimal separator Point In general, the decimal point is used.
Example: 1 234.56
Warning
UL warning UL Are used in English and French.
UR warning UR
Text
Programs » « Soware
Example: »Engineer«, »EASY Starter«
Icons
Page reference ¶Reference to another page with addional informaon
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to another documentaon with addional informaon
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
6

Product informaon
Product descripon
The new freedom in moon for engineers. Lenze Smart Products reduce the number of
dierent drives by up to 70 %. Without contactor and starter, with freely adjustable xed
speeds and many integrated funcons for technical material-handling applicaons. The Lenze
Smart motor also fulls the highest requirements regarding energy eciency and can be
conveniently operated by means of a smart phone.
Reducon in the number of variants made easy
Before now, dierent output speeds (e. g. for dierent conveying speeds) were enabled by
dierent gearbox raos or, in the case of very large dierences, by means of the number of
pole pairs of the motors. This led to a large number of dierent drive variants..
Things are dierent with the Lenze Smart Products: Due to the possibility of freely adjusng
the motor speed within a range from 500 – 2600 rpm, very dierent speeds can be enabled
with one single drive variant The cost and eort involved in design, selecon, procurement
and storage are thus reduced considerably.
Highlights
•Ecient and usable worldwide
•Usable in all mounng posions, reduces number of variants
•Freely adjustable speed reduces the number of dierent drives
•Integrated so start funcon
•Less wiring thanks to electronic contactor and motor protecon funcon
•Excellent energy eciency
•Can be operated with an NFC-capable smartphone and Lenze app
•Brake control unit oponal for low-wear brake control
Applicaon ranges
•Conveying and travelling drives
Product informaon
Product descripon
7

Easy adjustment
NFC technology (NFC = Near Field Communicaon) is used to adapt the Lenze Smart Products
to the applicaon as well as for diagnoscs). The drive can be adjusted very easily without
opening the terminal box. without voltage supply and without me-consuming addressing.
Only an NFC-capable Android smartphone or the Lenze NFC adapter for PCs is needed as a
tool. The data can therefore be read and wrien when the drive is in a de-energised state –
via password protecon, of course.
Data that can be set
•Name of data record (e. g. the designaon of the drive in your documentaon)
•Speed and rotang direcon 1 (also controllable without digital inputs)
•Speed and rotang direcon 2-5 (controllable by means of digital inputs)
•Acceleraon me
•Deceleraon me
•Energy-saving funcon
Readable data
•Idencaon data (Lenze material number and serial number, type designaon, soware
version)
•Error messages
•Operang and power-on hours
Adjustment by means of a smartphone
The Lenze Smart Products can be adjusted with an Android smartphone. The corresponding
app in German and English can be obtained from www.Lenze.com or the Google Store. For
convenience, the data records created can be archived on the smartphone and repeatedly
transferred to the Lenze Smart Products for dierent applicaons.
Product informaon
Product descripon
8

Adjusng with a PC
With the »EASY Starter« engineering tool (expanded version, »EASY Advanced«“ or »Engineer
HighLevel« soware licence needed) can be used to adjust the Lenze Smart Products. The
relevant version can be easily downloaded from hp://www.lenze.com . As the sengs are
very simple and clear, there is an easy-to-use dialog box, which can be opened directly via the
navigator. The corresponding buon is directly accessible in the navigaon bar. Analogously to
other product sengs, the parameter values can be archived.
Starng and stopping smoothly and gently
An acceleraon ramp and – in contrast to a convenonal starter – a deceleraon ramp can be
set for Lenze Smart Products. This ensures that the conveyed material is handled in a dened
and jerk-free manner..
Contactor and motor protecon funcons integrated
The Lenze Smart Products can be started and stopped by mean of digital inputs. It is also
possible to switch between dierent speeds and rotang direcons. Up to 5 dierent speed
modes (e. g. creep speed and normal speed in both direcons as well as stopping) can be used
for a motor. Reversing-contactor changes and pole changes are thus a thing of the past.
In addion, motor-protecons devices are not needed as monitoring of temperature, short
circuits, earth faults and phase failures has already been integrated.
Easy installaon
Connecon takes place completely from the outside by means of connectors.
The Lenze Smart Products come with an especially clever connecng technology – Phoenix
Contact QUICKON. Electrical installaon is therefore very easy without special tools and
requires less than one minute.
In addion to the QUICKON connector, the M15 connecon customary on the market is
available.
As a standard feature, the digital inputs and outputs are connected at M12 sockets of the type
currently available on the market.
Already exisng signal cables can oen be reused.
Worldwide and ecient
The drive can be used worldwide:
•In all 3-phase networks with a supply voltage of 400 ... 480 V and a mains frequency of
50 ... 60 Hz
•At ambient temperatures of -30 ... +40 °C
•Is suitable for many approvals
The Lenze Smart Motor fulls the requirements as described in the highest eciency
requirement for IES2.
If very lile torque is needed in the paral-load operaonal range, the integrated energy
saving funcon can be used to opmize the energy absorpon of the drive.
Product informaon
Product descripon
9

Applicaon examples
Roller conveyors with belt ejector Belt conveyors
Idencaon of the products
Product name of the motor
Product series Type Size Overall length Number of pole
pairs
Motor
MSEMA
XX
(without built-on
accessories)
063
-
4
2 (4-pole)
MSEMAXX063-42
080 3 MSEMAXX080-32
BR
(with brake)
063 4 MSEMABR063-42
080 3 MSEMABR080-32
Features
The following gure provides an overview of the elements and connecons on the product.
Their posion, size and appearance may vary.
Connection of spring-applied brake
Mains connection
Control terminal
Brake resistor connection
(prewired upon delivery)
X5
External
X4
Internal brake resistor
PE
by means of Android smartphone
by means of PC via NFC adapter
Adjustment of speeds
M12 connector
X1, X2
In the terminal box
QUICKON V2-connector
M15-connector
X3
Foot (B3)
Flange (B5) with through holes
Flange (B14) with threaded holes
External brake resistor
Standard
LongLife
Manual release lever
Spring-applied brake
Integral fan
Cooling
Type
Product informaon
Idencaon of the products
10

The modular system
Values printed in bold are standard designs. Values that are not printed in bold
are potenal extensions, some of them including a surcharge.
Motor MSEMA☐☐063-42 MSEMA☐☐080-32
Technical data
Max. torque Nm 7 20
Rated torque Nm 1.75 5.0
Speed seng range rpm -2600 ... -500 / 0 / 500 ... 2600
Dimensions
Design B3/B14/B5
Solid sha with featherkey mm 11 x 23 19 x 40
Output ange mm FT75/FF115 FT100/FT130/FF165
Spring-applied brake
Type Without
Standard
Long-life
Without/with manual release lever
Brake resistor Without
Integrated
External
Cooling Integral fan
Monitoring and protecve
measures
Short circuit (to a limited extent), error acknowledgement
Earth fault (to a limited extent), error acknowledgement necessary
Overvoltage
Overcurrent
Motor overtemperature
Mains phase failure
Motor stalling
Motor connecon
Power connecon Terminal box
QUICKON V2 connector
M15 connector
Control terminal M12 connector
Surface and corrosion protecon Without
Dierent types of OKS
Color Unpainted
Primed/RAL colors
Product informaon
The modular system
11

Mounng posions
Posions of the connecons
Mains connecon Control terminal
Cable gland for terminal box
QUICKON V2 connector
M15 connector
M12 connector
E
E
Posion of the manual release lever
Product informaon
The modular system
Mounng posions
12

Informaon on project planning
Safety instrucons
Basic safety instrucons
Disregarding the following basic safety instrucons and safety informaon may lead to severe
personal injury and damage to property!
•Only use the product as directed.
•Never commission the product in the event of visible damage.
•Never modify the product technically.
•Never commission the product before assembly has been completed.
•Never operate the product without the required covers.
•Connect/disconnect all pluggable connecons only in deenergized condion!
•Only remove the product from the installaon in the deenergized state.
•The product can – depending on their degree of protecon – have live, movable or
rotang parts during or aer operaon. Surfaces can be hot.
•Observe all specicaons of the corresponding documentaon supplied. This is the
condion for safe and trouble-free operaon and the achievement of the specied
product features.
•The procedural notes and circuit details given in the associated documentaon are
suggesons and their transferability to the respecve applicaon has to be checked. The
manufacturer of the product does not take responsibility for the suitability of the process
and circuit proposals.
•All work with and on the product may only be carried out by qualied personnel.
IEC 60364 and CENELEC HD 384 dene the qualicaons of these persons:
-They are familiar with installing, mounng, commissioning, and operang the product.
-They have the corresponding qualicaons for their work.
-They know and can apply all regulaons for the prevenon of accidents, direcves, and
laws applicable at the place of use.
Applicaon as directed
•The product is a professional equipment intended for use by trades, specic professions or
industry and not for sale to the general public. IEC 60050 [IEV 161-05-05]
•To prevent personal injury and damage to property, higher-level safety and protecon
systems must be used!
•All transport locks must be removed.
•Mounted eye bolts on the motor are not suitable for transporng geared motors.
•The product may only be operated under the specied operang condions and in the
specied mounng posions.
•The product is suitable for horizontal conveying only.
•The product may only be operated from the mains.
•Built-in brakes must not be used as safety brakes.
•The product must not be operated in private areas, in potenally explosive atmospheres
and in areas with harmful gases, oils, acids and radiaon.
Informaon on project planning
Safety instrucons
Basic safety instrucons
13

Residual hazards
Even if notes given are taken into consideraon and protecve measures are implemented,
the occurrence of residual risks cannot be fully prevented.
The user must take the residual hazards menoned into consideraon in the risk assessment
for his/her machine/system.
If the above is disregarded, this can lead to severe injuries to persons and damage to
property!
Product
Observe the warning labels on the product!
Dangerous electrical voltage:
Before working on the product, make sure there is no voltage applied to the power terminals!
Aer mains disconnecon, the power terminals will sll carry the hazardous electrical voltage for the me given next to the
symbol!
Electrostac sensive devices:
Before working on the product, the sta must ensure to be free of electrostac charge!
High leakage current:
Carry out xed installaon and PE connecon in compliance with:
EN IEC 61800−5−1 / EN IEC 60204−1
Hot surface:
Use personal protecve equipment or wait unl the device has cooled down!
Protecon of persons
•The power terminals may carry voltage in the switched-o state or when the motor is
stopped.
-Before working, check whether all power terminals are deenergized.
•Voltages may occur on the drive components (e.g. capacive, caused by inverter supply).
-Careful earthing in the marked posions of the components must be carried out.
•There is a risk of burns from hot surfaces.
-Provide protecon against accidental contact.
-Use personal protecve equipment or wait unl the device has cooled down.
-Prevent contact with ammable substances.
•There is a risk of injury due to rotang parts.
-Before working on the drive system, ensure that the motor is at a standsll.
•There is a risk of accidental start-up or electric shock.
Motor protecon
•Parameterize the product so that it will be switched o aer some seconds of operaon
with I > IN , especially if there is a risk of blocking.
-The installed overload protecon does not prevent an overload under any condions.
•The fuses are no motor protecon.
-Use a current-dependent motor protecon switch.
-Use the built-in temperature sensors.
•Too high torques cause a fracon of the motor sha.
-The maximum torques according to catalog must not be exceeded.
•Lateral forces on the motor sha are possible.
-Align the shas of motor and driven machine exactly to each other.
Informaon on project planning
Safety instrucons
Residual hazards
14

Drive dimensioning
In order to carry out an accurate drive dimensioning process, you can use our conguring
soware, the »Drive Soluon Designer«.
With the «Drive Soluon Designer«, you can design the drive both quickly and to a high
quality. The soware contains profound and proven experse with regard to drive applicaons
and mechatronic drive components.
Please get in touch with your Lenze representave.
Workow
Mains operaon
Check operang condions
Dene required input variables
Determine correcon factor
Determine motor frame size on the basis of the forces
Calculate necessary output torque
Determine motor on the basis of the obtained data
Final conguraon
Check operang condions
Check
Approvals
Conformies
Supply voltage
Degree of protecon
Ambient temperature
Surface protecon
4Standards and operang condions ^ 29
4Surface and corrosion protecon ^ 18
Dene required input variables
Necessary input variables Note Symbol Unit
Ambient temperature TV°C
Site altude Amsl H m
Radial force Frad rated
axial force Fax rated
Transmission element at the output Gear wheels, sprockets …
Eecve diameter of the transmission element dwmm
Load torque ML,max Nm
Load speed nL,max rpm
Determine correcon factor
Ambient temperature TU°C ≤ 40
Correcon factor kTU 1
Informaon on project planning
Drive dimensioning
15

Installaon height amsl
≤ 1000 m ≤ 2000 m ≤ 3000 m ≤ 4000 m
Correcon factor
kHkHkHkH
1 0.95 .90 .85
Determine product on the basis of the forces
Transmission element Gear wheels Sprockets Toothed belt pulleys Narrow V-belt
( depending on the
preloading)
( depending on the
preloading)
Addional radial force factor fz
≥ 17 teeth = 1.0 ≥ 20 teeth = 1.0 With belt ghtener= 2.0 -
2.5
1.5 - 2.0
< 17 teeth = 1.15 < 20 teeth = 1.25 Without belt ghtener= 2.5
- 3.0
< 13 teeth = 1.4
Calculaon Check
Radial force Frad N
´
= ´ L,max z
rad
M f
F 2000 dw
Frad ≤ Frad,max
Axial force Fax N Fax ≤ Fax,max
dw Eecve diameter of transmission element
4Radial forces and axial forces ^ 32
Calculate output torque
Calculaon
Necessary output torque MNN
m
³
´
L,max
NH TU
M
Mk k
Determine motor on the basis of the data obtained from the rated data
Selecon table Check
Output speed nNrpm nL,max≈ nN
Output torque MNNm ML,max≤ MN
4Rated data ^ 33
Informaon on project planning
Drive dimensioning
16

Final conguraon
Check and dene connecon dimensions Output sha
Output ange
Select product extensions and accessories Brake
NFC adapter
QUICKON connector
M15 connector
More informaon about the nal conguraon:
4The modular system ^ 11
4Product extensions ^ 42
4Accessories ^ 49
Parameters that can be preset by Lenze
The parameters marked with "order-dependent" in the standard seng can be
preset order-related by Lenze.
Standard sengs
Parameter Value Comment
Name Delivery Seng range
Parameter set name --- [text] File name of the parameter set without le
extension *.lsm
Output speed 1 depending on the order [-2600/i ... -500/i] rpm
[0] rpm
[500/i ... 2600/i] rpm
CCW rotaon: < 0 rpm
STOP: 0 rpm
CW rotaon: > 0 rpm
Lenze Smart Motor with gearbox: The rao i is
taken into account when calculang the output
speed.
Output speed 2
Output speed 3
Output speed 4
Output speed 5
Acceleraon me [0.0 ... 20.0] s
nmax
t
Acceleraon me t1 of the ramp generator from
0 rpm to nmax [2600/i] rpm
Deceleraon me Deceleraon me t2 of the ramp generator from
nmax [2600/i] rpm to 0 rpm
Energy-saving funcon [O] Opmized for:
•High dynamic performance
•Maximum starng torque and torque
•High speed accuracy
[On] Reduced energy absorpon in paral load
operaonal range.
Approx. 50 % of the maximum starng torque is
available.
Informaon on project planning
Final conguraon
17

Surface and corrosion protecon
Depending on the ambient condions, the surface and corrosion protecon system (called
OKS) oers tailor-made soluons for opmum protecon.
Various surface coangs ensure reliable funconing even at high air humidity, in outdoor
installaons, or in the presence of atmospheric contaminaon. Any color from the "RAL
Classic" collecon can be chosen for the top coat.
For indoor installaon in buildings and if no special corrosion protecon is required, the
products are also available unpainted (without surface and corrosion protecon system).
Surface and corrosion
protecon (called OKS)
Applicaons Type
without OKS (unpainted) •Indoor installaon, no special corrosion protecon necessary
•Painng by customer
Standard
OKS-G (primed) •Dependent on subsequent top coat applied Oponal
OKS-S (small) •Standard applicaons
•Internal installaon in heated buildings
•Air humidity up to 90%
OKS-M (medium) •Internal installaon in non-heated buildings
•Covered, protected external installaon
•Air humidity up to 95 %
Surface and corrosion
protecon
Corrosivity category Surface coang Color Coang thickness
DIN EN ISO 12944-2 Design
Without OKS (uncoated)
OKS-G (primed) •2K PUR priming coat 60 ... 90 μm
OKS-S (small) Comparable to C1 •2K-PUR top coat •Standard: RAL 7012
•Oponal: RAL Classic
80 ... 120 μm
OKS-M (medium) Comparable to C2 •2K PUR priming coat
•2K-PUR top coat 110 ... 160 μm
Informaon on project planning
Final conguraon
Surface and corrosion protecon
18

Informaon on mechanical installaon
Important notes
•Install the product according to the informaon in the chapter "Standards and operang
condions".
4Standards and operang condions ^ 29
•The technical data and the data regarding the supply condions can be found on the
nameplate and in this documentaon.
•Ambient media − especially chemically aggressive ones − may damage sha sealing rings,
lacquers and plascs.
•Lenze oers special surface and corrosion protecon in this case.
NOTICE
Bearing damage caused by unbalance!
Shas with keyway are balanced with a half featherkey!
▶Balance transmission elements with a half featherkey!
Transport
•Ensure appropriate handling.
•Make sure that all component parts are securely mounted. Secure or remove loose
component parts.
•Only use safely xed transport aids (e.g., eye bolts or support plates).
•Do not damage any components during transport.
•Avoid electrostac discharges on electronic components and contacts.
•Avoid impacts.
•Check the carrying capacity of the hoists and load handling devices. The weights can be
found in the shipping documents.
•Secure the load against pping and falling down.
•Standing beneath suspended loads is prohibited.
Installaon
•The mounng surfaces must be plane, torsionally rigid and free from vibraons.
•The mounng areas must be suited to absorb the forces and torques generated during
operaon.
•Ensure an unhindered venlaon.
•For versions with a fan, keep a minimum distance of 10 % from the outside diameter of the
fan cover in intake direcon.
Informaon on mechanical installaon
Important notes
19

Informaon on electrical installaon
Important notes
DANGER!
Risk of injury and risk of burns from dangerous voltage
Power terminals may also carry voltage in the switched-o state or when the motor is stopped
and may cause life-threatening cardiac arrhythmia and serious burns.
▶Disconnect the product from the mains.
▶Check that the power terminals are deenergized before starng work.
•When working on energized products, comply with the applicable naonal accident
prevenon regulaons.
•The electrical installaon must be carried out according to the appropriate regulaons
(e.g. cable cross-secons, fuses, PE connecon).
•The manufacturer of the system or machine is responsible for adherence to the limits
required in connecon with EMC legislaon.
Preparaon
The notes for the electrical connecon can be found in the enclosed mounng
instrucons.
Informaon on electrical installaon
Important notes
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