Lenze Smart Motor m300 Technical manual

Three-phase AC motors
Lenze Smart motor m300
Project planning EN

Contents
About this document 5
Document descripon 5
Further documents 5
Notaons and convenons 6
Product informaon 7
Product descripon 7
Idencaon of the products 10
Features 10
The modular system 11
Mounng posions 12
Informaon on project planning 13
Safety instrucons 13
Basic safety instrucons 13
Applicaon as directed 13
Residual hazards 14
Drive dimensioning 15
Final conguraon 17
Surface and corrosion protecon 18
Informaon on mechanical installaon 19
Important notes 19
Transport 19
Installaon 19
Informaon on electrical installaon 20
Important notes 20
Preparaon 20
Connecon according to EN 21
Connecon according to cULus 24
Technical data 28
Notes regarding the given data 28
Standards and operang condions 29
Conformies and approvals 29
Protecon of persons and device protecon 30
EMC data 30
Environmental condions 31
Electrical supply condions 31
Radial forces and axial forces 32
Rated data 33
Ecodesign Direcve 34
Torque characteriscs 35
Dimensions 36
Basic dimensions 36
Contents
3

Product extensions 42
Motor connecon 42
Connecon via terminal box 42
Connecon via QUICKON V2 connector 42
Connecon via M15 connector 43
Connecon via M12 connector 44
Brakes 45
Spring-applied holding brake 46
Brake resistors 48
Accessories 49
NFC adapter 49
QUICKON connector 50
UMCLN_SGG_100181 51
Purchase order 52
Notes on ordering 52
Product codes 53
Environmental notes and recycling 54
Appendix 55
Good to know 55
Operang modes of the motor 55
Enclosures 56
Contents
4

About this document
Document descripon
This document addresses to all persons who want to carry out any conguraons with the
products described.
The data and informaon compiled in this document serve to support you in the dimensioning
and selecon processes and in carrying out the electrical and mechanical installaon. You will
receive informaon regarding product extensions and accessories.
•The document includes safety instrucons which must be observed.
•All persons working on and with the drives must have the documentaon at hand during
work and observe the informaon and notes relevant for it.
•The documentaon must always be complete and in a perfectly readable state.
Further documents
Informaon and tools with regard to the Lenze products can be found on the
Internet:
www.Lenze.com à Downloads
About this document
Document descripon
5

Notaons and convenons
This document uses the following convenons to disnguish dierent types of informaon:
Numbers
Decimal separator Point In general, the decimal point is used.
Example: 1 234.56
Warning
UL warning UL Are used in English and French.
UR warning UR
Text
Programs » « Soware
Example: »Engineer«, »EASY Starter«
Icons
Page reference ¶Reference to another page with addional informaon
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to another documentaon with addional informaon
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
6

Product informaon
Product descripon
The new freedom in moon for engineers. Lenze Smart Products reduce the number of
dierent drives by up to 70 %. Without contactor and starter, with freely adjustable xed
speeds and many integrated funcons for technical material-handling applicaons. The Lenze
Smart motor also fulls the highest requirements regarding energy eciency and can be
conveniently operated by means of a smart phone.
Reducon in the number of variants made easy
Before now, dierent output speeds (e. g. for dierent conveying speeds) were enabled by
dierent gearbox raos or, in the case of very large dierences, by means of the number of
pole pairs of the motors. This led to a large number of dierent drive variants..
Things are dierent with the Lenze Smart Products: Due to the possibility of freely adjusng
the motor speed within a range from 500 – 2600 rpm, very dierent speeds can be enabled
with one single drive variant The cost and eort involved in design, selecon, procurement
and storage are thus reduced considerably.
Highlights
•Ecient and usable worldwide
•Usable in all mounng posions, reduces number of variants
•Freely adjustable speed reduces the number of dierent drives
•Integrated so start funcon
•Less wiring thanks to electronic contactor and motor protecon funcon
•Excellent energy eciency
•Can be operated with an NFC-capable smartphone and Lenze app
•Brake control unit oponal for low-wear brake control
Applicaon ranges
•Conveying and travelling drives
Product informaon
Product descripon
7

Easy adjustment
NFC technology (NFC = Near Field Communicaon) is used to adapt the Lenze Smart Products
to the applicaon as well as for diagnoscs). The drive can be adjusted very easily without
opening the terminal box. without voltage supply and without me-consuming addressing.
Only an NFC-capable Android smartphone or the Lenze NFC adapter for PCs is needed as a
tool. The data can therefore be read and wrien when the drive is in a de-energised state –
via password protecon, of course.
Data that can be set
•Name of data record (e. g. the designaon of the drive in your documentaon)
•Speed and rotang direcon 1 (also controllable without digital inputs)
•Speed and rotang direcon 2-5 (controllable by means of digital inputs)
•Acceleraon me
•Deceleraon me
•Energy-saving funcon
Readable data
•Idencaon data (Lenze material number and serial number, type designaon, soware
version)
•Error messages
•Operang and power-on hours
Adjustment by means of a smartphone
The Lenze Smart Products can be adjusted with an Android smartphone. The corresponding
app in German and English can be obtained from www.Lenze.com or the Google Store. For
convenience, the data records created can be archived on the smartphone and repeatedly
transferred to the Lenze Smart Products for dierent applicaons.
Product informaon
Product descripon
8

Adjusng with a PC
With the »EASY Starter« engineering tool (expanded version, »EASY Advanced«“ or »Engineer
HighLevel« soware licence needed) can be used to adjust the Lenze Smart Products. The
relevant version can be easily downloaded from hp://www.lenze.com . As the sengs are
very simple and clear, there is an easy-to-use dialog box, which can be opened directly via the
navigator. The corresponding buon is directly accessible in the navigaon bar. Analogously to
other product sengs, the parameter values can be archived.
Starng and stopping smoothly and gently
An acceleraon ramp and – in contrast to a convenonal starter – a deceleraon ramp can be
set for Lenze Smart Products. This ensures that the conveyed material is handled in a dened
and jerk-free manner..
Contactor and motor protecon funcons integrated
The Lenze Smart Products can be started and stopped by mean of digital inputs. It is also
possible to switch between dierent speeds and rotang direcons. Up to 5 dierent speed
modes (e. g. creep speed and normal speed in both direcons as well as stopping) can be used
for a motor. Reversing-contactor changes and pole changes are thus a thing of the past.
In addion, motor-protecons devices are not needed as monitoring of temperature, short
circuits, earth faults and phase failures has already been integrated.
Easy installaon
Connecon takes place completely from the outside by means of connectors.
The Lenze Smart Products come with an especially clever connecng technology – Phoenix
Contact QUICKON. Electrical installaon is therefore very easy without special tools and
requires less than one minute.
In addion to the QUICKON connector, the M15 connecon customary on the market is
available.
As a standard feature, the digital inputs and outputs are connected at M12 sockets of the type
currently available on the market.
Already exisng signal cables can oen be reused.
Worldwide and ecient
The drive can be used worldwide:
•In all 3-phase networks with a supply voltage of 400 ... 480 V and a mains frequency of
50 ... 60 Hz
•At ambient temperatures of -30 ... +40 °C
•Is suitable for many approvals
The Lenze Smart Motor fulls the requirements as described in the highest eciency
requirement for IES2.
If very lile torque is needed in the paral-load operaonal range, the integrated energy
saving funcon can be used to opmize the energy absorpon of the drive.
Product informaon
Product descripon
9

Applicaon examples
Roller conveyors with belt ejector Belt conveyors
Idencaon of the products
Product name of the motor
Product series Type Size Overall length Number of pole
pairs
Motor
MSEMA
XX
(without built-on
accessories)
063
-
4
2 (4-pole)
MSEMAXX063-42
080 3 MSEMAXX080-32
BR
(with brake)
063 4 MSEMABR063-42
080 3 MSEMABR080-32
Features
The following gure provides an overview of the elements and connecons on the product.
Their posion, size and appearance may vary.
Connection of spring-applied brake
Mains connection
Control terminal
Brake resistor connection
(prewired upon delivery)
X5
External
X4
Internal brake resistor
PE
by means of Android smartphone
by means of PC via NFC adapter
Adjustment of speeds
M12 connector
X1, X2
In the terminal box
QUICKON V2-connector
M15-connector
X3
Foot (B3)
Flange (B5) with through holes
Flange (B14) with threaded holes
External brake resistor
Standard
LongLife
Manual release lever
Spring-applied brake
Integral fan
Cooling
Type
Product informaon
Idencaon of the products
10