Let's Go Aero GearCage Ramp User manual

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GearCage®Ramp
Accessory Ramp Kit for GearCage Cargo Carriers
Part No. H00680
For More Information & Accessories, Visit our Website - www.LetsGoAero.com
For Technical Support & Product Questions Contact Us at 877-464-2376 or 719- 630-3800
Email: [email protected]
Installation & Safe Use Operation Highlights
Copyright© 2017, Lets Go Aero, Inc., All rights reserved.
GC RAMP 110117
Fits GearCage Model Cargo Carriers (Sold Separately)
Rated for 300 lbs of cargo payload.
ASSEMBLY, INSTALLATION, AND OPERATION INSTRUCTIONS
PRODUCT MANUAL

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A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
4
2
8
8
28
1
3
12
16
2
2
8
4
6
2
2
14
27” CROSS TUBE
48” SIDE TUBE
PIN NUT
M6 x 65 BUTTONHEAD BOLT
M6 FLAT WASHERS
TRANSITION FLAP
FLOOR PANELS
M6 x 40 BUTTONHEAD BOLT
M6 NYLOCK NUT
HINGE
M8 x 40 BUTTOHEAD BOLT
M8 WASHER
M8 NYLOCK NUT
M6 x 16 BUTTONHEAD BOLT
LATCH KEEPER
M8 x 70 BUTTONHEAD BOLT
M6 WASHER
PARTS LIST
FOR INFO & VIDEOS
ON GEARCAGE
CARRIERS &
ACCESSORIES
4mm ALLEN WRENCH
5mm ALLEN WRENCH
3/16 ALLEN WRENCH
5/32 ALLEN WRENCH
FLAT HEAD SCREWDRIVER
10mm SOCKET or WRENCH
13mm SOCKET or WRENCH
1/2in SOCKET or WRENCH
TOOLS NEEDED:

Lay out the two (2) Side Tubes [B] and
four (4) Cross Tubes [A] as shown
[Figure 1].
NOTE: Each Cross Tube [A] end should
align with the holes located on the sides
of the Side Tubes [B].
NOTE: The Pull Latches located along
the Side Tubes [B] should be parallel
with the bent ends of the steel pulls
facing the interior of the assembly.
Insert one (1) Pin Nut [C] at each end
of Cross Tubes [A] through the holes
located on the side of the tube as shown
[Figure 2].
NOTE: The “slot end” illustrates the Pin
Nuts’ [C] internal thread direction [Figure
3].
NOTE: The “notched end” of the Pin Nut
should lock into the edge of the Cross
Tube [A] hole as shown [Figure 4].
Secure the Side Tubes [B] to the Cross
Tubes [A] by threading one (1) M6 x
65 Button Head Bolt [D] with a M6 Flat
Washer [E] through the Side Tubes and
into each Pin Nut [Figure 4].
Lay the Transition Flap [F] onto the end of the ramp assembly aligning the
mounting holes [Figure 5].
NOTE: The Transition Flap [F] should be placed on the Cross Tube [A]
located furthest away from the Side Tubes [A] Pull Latches with the
Transition Flap pointing away from the assembly.
NOTE: Installation of the Transition Flap [F] is optional, and can be
removed for fold at storage t on the GearCage carrier oor of Let’s Go
Aero 4ft models.
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STEP 1
STEP 2
STEP 3
[Figure 1]
[Figure 2]
[Figure 4]
C
NOTCH
END
SLOT
END [Figure 3]
[Figure 5]
TOOL(S): 4mm ALLEN WRENCH & FLAT HEAD SCREWDRIVER
A
A
F
A
E
C
B
B
Pull Latches
C
DB
A
B
Pull Latches
D

Place one (1) Floor Panel [G] starting on the edge of the Ramp assembly aligning the mounting holes [Figure 6].
Secure the Panel to the assembly using three (3) M6 x 40 ButtonHead Bolts [H], six (6) M6 Flat Washers [E], and three
(3) M6 Nylock Nuts [J] in the mounting holes located closest to the Transition Flap [F], as shown.
Secure one (1) Hinge [K] to the remaining mounting hole on the Floor Panel [G] using one (1) M8 x 40 Buttonhead Bolt
[L], two (2) M8 Washer [M] and one (1) M8 Nylock Nut [N] as shown [Figure 7].
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STEP 4
STEP 5
[Figure 6]
[Figure 7]
TOOL(S): 5mm ALLEN WRENCH & 13mm SOCKET or WRENCH
TOOL(S): 4mm ALLEN WRENCH & 10mm SOCKET or WRENCH
G
H
E
J
E
M
M
N
K
G
L

Repeat STEPS 4 & 5 with the 2nd Floor
Panel on the opposite side of the Ramp
leaving room in the center for the nal
Floor Panel [G] [Figure 8].
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STEP 6
STEP 7
TOOL(S): 4mm ALLEN WRENCH, 10mm SOCKET or WRENCH, 5mm ALLEN WRENCH & 13mm SOCKET or WRENCH
[Figure 8]
[Figure 9]
Install the nal Floor Panel [G] using four (4) M6 x 40 ButtonHead Bolts [H], eight (8) M6 Flat Washers [E], and four (4) M6
Nylock Nuts [J]. [Figure 9]
G
H
E
J
E
TOOL(S): 4mm ALLEN WRENCH & 10mm SOCKET or WRENCH
M
N
E
J
G
H
E
M
K
L