Lincoln C Series Owner's manual

SPECIFICATIONS
Electrical Requirements
Model 94812 ....................... 12 VDC @ 3.5 amps
Model 94824 ....................... 24 VDC @ 2 amps
EnclosureRating ................ IP 6K9K - Protected from water
sprayed in all directions.
On Time............................... 2 minutes minimum
30 minutes maximum
in 2 minute increments
Off Time .............................. 1 hour minimum
15 hours maximum
in 1 hour increments
PumpOutput....................... 0.171 cu. in./min (2.8 cm/min)
OutletConnection .............. 1/8" NPT (female)
Maximum Recommended
Operating Pressure ........ 3600 psi (248 bar)
ReservoirCapacity ............ 488 cu. in. (8000 cc)
Lubricant............................. Greases up to NLGI grade 2
(depending on the operating
temperature and type of
lubricant)
Temperature Range........... - 13°F(-25°C) to
+158°F(+70°C)
Pressure Relief Valve ........ 4000 psi +/- 250 psi
(276 bar) +/- (17 bar)
Section
Page
- Q3
JULY - 04
Copyright 2004
Printed in U.S.A.
One Lincoln Way
St. Louis, Missouri 63120-1578
[phone]
FORM 403493
Models 94812, 94824
CHASSIS LUBE ELECTRIC GREASE PUMP
Series "C"
- 8F
OWNER/OPERATOR MANUAL
DESCRIPTION
The chassis lube pump is electrically operated and used in a
progressive type centralized lubrication system. The pump
consists of a pump housing, electric gear motor, a timer and
a plastic reservoir with stirring paddle. The high operating
pressure allows the pump to supply lubricant up to NLGI #2
grease.
MOUNTING THE PUMP
Select an easily accessible place of installation which allows
access to the timer and lubricant reservoir filler fitting. The
pump must be mounted vertically on an even surface by
means of three bolts. (See Fig. 1 on page 3.)
TO FILL RESERVOIR
Fill the reservoir through the grease fitting located at the base
of the reservoir, using a hand operated grease pump. Refill
reservoir when grease reaches “MIN” mark located on the
reservoir. Fill the reservoir up to the “MAX” mark located on
the reservoir.
TO PRIME SYSTEM
Pump & Supply Line: After reservoir has been filled with
recommendedlubricant,loosenthesupplylinefitting. Operate
the pump until lubricant flows from outlet, then tighten fitting.
Feed Lines: Pre-fill each feed line with lubricant before
connecting to outlet of divider valve and bearing.
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Page 2 Form 403493
Note: Use Loctite 545 when assembling
Pressure Relief Assembly (34) to Pump
Element (32).
Description Qty. Part No.
8 Amp Fuse 1 241052
8 Amp Fuse Holder 1 241053
Lighted Manual Switch (12 VDC) 1 241419
Lighted Manual Switch (24 VDC) 1 241484
Remote Manual Lube Power Cord 1 256276
SYSTEM ACCESSORIES
© Indicates Change
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Form 403493 Page 3
© Indicates Change
ELECTRICALCONNECTIONS
Connect black power cord as follows:
Red wire connects to 8 amp fuse then to
Battery(+).
White wire connects to Battery (-).
Blue wire connects to ignition switch, to 8
amp fuse, then to Battery (+).
REMOTE MANUAL LUBE
PUSHBUTTON
If a remote manual lube
pushbutton is required, order a
256276 Manual Lube Cord/Plug
(consisting of a 33 ft. cord and
plug) and:
for a 12 volt pump, order
241419 - Lighted Manual Lube
Switch
for a 24 volt pump, order
241484 - Lighted Manual Lube
Switch
MOUNTING HOLE LOCATIONS
Fig. 1
PARTSLIST
ITEM NO. DESCRIPTION QTY. PART NUMBER/KIT NUMBER
1 Reservoir 1 247674
2 Hose 1 247676
3 Stirring paddle 1 247675
4 Washer 1 247679
5 Bearing ring 2 part of Kit 246434
6 Bearing 1 part of Kit 246434
7 0-ring 2 246424, part of Kit 246432
8 Intermediate plate 1 246425
9 Shim 1 part of Kit 246434
10 Snap ring 2 part of Kit 246434
11 Inner ring 1 part of Kit 246434
12 Eccentric cam 1 246427
13 Screw 3 part of Kits 246435 & 246436
14 Washer 3 part of Kits 246435 & 246436
15 0-ring 3 part of Kits 246435, 246436 & 246437
16 Pump housing 1 246426
17 Closure plug 2 246422
18 3 Wire Power Cord/Plug 1 256274
19 6 Wire Plug 1 256277
20 6 Wire Power/Remote Manual 1 256276
Lube Cord/Plug Optional
21 Sealing plug 1 246423
22 Nipple 1 226-14105-5
23 Screw 10 206-13796-7
24 Grease fitting 1 5050
25 Printed circuit board 1 246420
26 Woodruff key 1 part of kits 246435 & 246436
27 Radial seal 1 part of Kits 246435, 246436 & 246437
28 12 VDCmotor 1 part of Kit 246435
28 24 VDCmotor 1 part of Kit 246436
29 Housing cover 1 246421
30 Hose 1 not sold
31 Check valve 1 part of Kit 600-26876-2
32 Pump element 1 part of Kit 600-26876-2
33 Gasket 1 part of Kit 600-26876-2
34 Pressure relief ass'y. 1 270864
35 Plug for motor 1 part of Kits 246435 & 246436
36 Grease cap 1 242125
37 Adapter for relief assy. 1 304-19614-1
38 Lid 1 247671
39 Fixed Paddle 1 247672
40 O-ring 1 247677
41 Adapter 1 247678
42 O-ring 1 219-14138-2
©
©
©
©
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Page 4 Form 403493
RETAINTHISINFORMATIONFOR FUTURE REFERENCE
When ordering replacement parts, list: Part Number, Description, Model Number and Series Letter.
LINCOLN provides a Distributor Network that stocks equipment and replacement parts.
SERVICE PARTS/KITS
Part no. Qty. Description Item No
.
5050 1 Grease Fitting 24
242125 1 Grease Cap 36
246420 1 Printed Circuit Board 25
246421 1 Housing Cover 29
246422 1 Closure Plug 17
246423 1 Sealing Plug 21
246424 1 O-ring 7
246425 1 Intermediate plate 8
246426 1 Pump Housing 16
246427 1 Eccentric Cam 12
256274 1 3-wire power cord/plug 18
256277 1 6 wire internal plug 19
256276 1 6 w ire power/remote manual lube cord 20
1 (optional)
246434 Bearing & Seal Kit contains:
1 Washer 4
2 Bearing Ring 5
1Bearing 6
1Shim 9
2 Snap Ring 10
1 Inner Ring 11
246436 12 VDCMotor Kit contains:
3 Screw 13
3 Washer 14
3 O-ring 15
1 Woodruff Key 26
1 Radial Seal 27
112VDCMotor 28
1PlugforMotor 35
246437 Housing Seel Kit contains:
3O-Ring 15
1 Radial Seal 27
247671 1 Lid 38
247672 1 Fixed Paddle 39
247674 1 Reservoir 1
247675 1 Stirring Plate 3
247676 1 Hose 2
247677 1 O-ring 40
247678 1 Adapter 41
247679 1 Washer 4
270864 1 Pressure Relief Ass'y 34
219-14138-2 1 O-ring 42
226-14105-5 1 Nipple 22
206-13796-7 10 Screw 23
304-19614-1 1 Adapter for relief assy. 37
600268762 Pump Element Assembly contains:
1CheckValve 31
1 Pump Element 32
1Gasket 33
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Form 403493 Page 5
Lincoln Industrial Standard Warranty
LIMITEDWARRANTY
Lincoln warrants the equipment manufactured and supplied by Lincoln to be free from defects in material and
workmanship for a period of one (1) year following the date of purchase, excluding there from any special, extended, or
limited warranty published by Lincoln. If equipment is determined to be defective during this warranty period, it will be
repaired or replaced, within Lincoln’s sole discretion, without charge.
This warranty is conditioned upon the determination of a Lincoln authorized representative that the equipment is
defective. To obtain repair or replacement, you must ship the equipment, transportation charges prepaid, with proof of
purchase to a Lincoln Authorized Warranty and Service Center within the warranty period.
This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged
from accident, overload, abuse, misuse, negligence, faulty installation or abrasive or corrosive material, equipment that
has been altered, or equipment repaired by anyone not authorized by Lincoln. This warranty applies only to equipment
installed, operated and maintained in strict accordance with the written specifications and recommendations provided
by Lincoln or its authorized field personnel.
THISWARRANTYISEXCLUSIVEANDISINLIEUOFANYOTHERWARRANTIES,EXPRESSORIMPLIED,INCLUDING,BUT
NOTLIMITEDTO,THEWARRANTYOFMERCHANTIBILITYORWARRANTYOFFITNESSFORAPARTICULARPURPOSE.
In no event shall Lincoln be liable for incidental or consequential damages. Lincoln’s liability for any claim for loss or
damages arising out of the sale, resale or use of any Lincoln equipment shall in no event exceed the purchase price.
Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, therefore the above
limitation or exclusion may not apply to you.
This warranty gives you specific legal rights. You may also have other rights that vary by jurisdiction.
Customers not located in the Western Hemisphere or East Asia: Please contact Lincoln GmbH & Co. KG, Walldorf,
Germany, for your warranty rights.
Lincoln Industrial Contact Information
To find Lincoln Industrial’s Nearest Service Center call the following numbers, or you may also use our website
Customer Service 314-679-4200
Website lincolnindustrial.com
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