Lincoln Quicklub 223 User manual

Subject to modifications
User Manual
OperationInstructions
2.1EN-30008-C08
LINCOLNGmbH • Postfach 1263• D-69183 Walldorf•Tel[phone] •Fax [phone]
Quicklub®
VDC-Pumps 223 (without) and 233 (with Datalogger)
Microprocessor, Control Unit and Membrane Key Pad
4354a01
810-55400-1

Page 2 of 48
User Manual
OperationInstructions
Subject to modifications
2.1EN-30008-C08
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
All rights reserved.
Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the priorconsent in
writing of Lincoln GmbH.
Subject to modifications without prior notification.
©
2008 by
L
INCOLN GmbH
P
ostfach 1263
D
-69183 Walldorf
Phone: [phone]
Fax: [phone]
Fields of Application for Quicklub Progressive Central Lubrication Pumps
Industry - Machines Pump Type
Pump:
Reservoir:
Control:
Quicklub 223,233
2, 4, 8 and 15-liter reservoir:
for grease:- XN1), XL 1)
- XNBO 2), XLBO 2)
- XLF 1) & 3), XBF1) & 3)
for oil: - YNBO 2), YLBO 2)
1) Bottom filling only
2) Filling from the top
3) Reservoir with follower plate
Low-level control for all reservoir sizes
(except reservoir with follower plate)
Integrated control unit with metering device
monitoring
See the respective model designation on the pump type plate e.g. P233-2XL-1K6-24-2A6.15-MDF01
or P223-2XL-1K6-24-2A6.15-MF01
Further information can be found in the following manuals:
Technical Description for progressive divider valves for grease and oil, model SSV, SSV M and SSV D
Installation Instructions
Parts Catalogue
Spare Parts Catalogue for pump 203
Spare Parts Catalogue for pump 223/233
Software Descri
p
tion „Dia
g
nostic Software QuickData2008“

Subject to modifications
User Manual
OperationInstructions
2.1EN-30008-C08
Page 3 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel[phone] • Fax [phone]
Table of Contents
Page
Fields of Application ....................................................... 2
Introduction
Explanation of Symbols Used ............................................ 4
User’s Responsibility.......................................................... 4
Environmental Protection .................................................. 4
Service .............................................................................. 4
Safety Instructions .......................................................... 5
Appropriate Use ................................................................ 5
Misuse ................................................................................ 5
Exclusion of Liability .................................................... 5
Disposal ....................................................................... 5
General Safety Instructions ............................................... 5
Regulations of Prevention of Accidents ............................. 5
Installation ......................................................................... 5
Operation, Maintenance and Repair .................................. 5
Pump Models ................................................................... 6
Identification Code VDC .................................................. 7
Description
QuickLub centralized lubrication pumps............................. 8
P223 without Data logger .................................................. 8
Control p.c.b. MF01 ..................................................... 8
P233 with Data logger ....................................................... 9
Control p.c.b. MDF01 ................................................... 9
Data logger module ..................................................... 9
Control Unit ....................................................................... 9
Datamemory ................................................................ 9
Operating states ........................................................ 10
Mode of Operation
Pump elements with fixed lubrication output ................... 10
Pump element B7 with bypass check valve ............... 11
Check valve ................................................................ 12
Arrangement of the pump elements ........................... 12
Pump Elements with adjustable output ........................... 12
Setting of adjustable pump elements ......................... 13
- Retrofit adjustment of min. lubricant output .............. 13
- Retrofit adjustment of max. lubricant output ............. 14
Pressure Relief Valve ...................................................... 14
without grease return .................................................. 14
with grease return (optional) ...................................... 14
Return Line Connection ................................................... 15
Page
Control p.c.b. MF01 & MDF01 ......................................... 15
Pause time .................................................................. 16
Operating time ............................................................ 16
Monitoring time............................................................ 16
Membrane Key Pad .......................................................... 17
Display of the membrane key pad .................................... 17
Operator Keys of the membrane key pad ........................ 18
- in display mode ........................................................ 18
- in operating mode .................................................... 18
- in programming mode .............................................. 19
Monitoring relay ............................................................... 19
Reading of the data memory “QuickData” (only P233) ..... 20
Low-level control for grease ............................................. 20
When the reservoiris filled.......................................... 20
When the reservoir is empty ....................................... 21
Magnetic switch .......................................................... 21
Contact protection measures ........................................... 21
Setting an Operation
Factory Settings .......................................................... 22
Operator Keys ............................................................ 22
General ...................................................................... 22
Display Mode ................................................................... 23
Programming Mode ......................................................... 25
Operating Mode ............................................................... 28
Maintenance, Repair and Tests
Maintenance .................................................................... 31
Pump filling...................................................................31
Repair
Pump .......................................................................... 32
Replace pump element ............................................... 32
Control p.c.b. .............................................................. 32
Tests
Operational Test /
Triggering an additional lubrication cycle .................... 33
Check the pressure relief valve .................................. 33
Troubleshooting ............................................................. 33
Technical Data
Characteristic Data .......................................................... 35
Electrical Data .................................................................. 37
Attaching boreholes ......................................................... 37
Electrical connection VAC ................................................ 38
Dimensions ...................................................................... 39
List of Lubricants ........................................................... 44
Proven lubricants ............................................................. 44
Lubricant recommendation based on the
manufacturer’s data sheet ............................................... 45
Biodegradable lubricants ................................................. 46
Lubricants for the food & beverage industry .................... 46
Declaration by the Manufacturer .................................. 47

Page 4 of 48
User Manual
OperationInstructions
Subject to modifications
2.1EN-30008-C08
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Introduction
Explanation of Symbols Used
The following description standards are used in this manual:
Safety Instructions
Structure of safety instructions:
Pictogram
Signal word
Danger text
- Danger note
- How to avoid danger
The following pictograms are used in this manual and are
combined with the corresponding signal words:
1013A94 4273a00 6001a02
- ATTENTION
- CAUTION
- WARNING
- ATTENTION
- CAUTION
- WARNING
- NOTE
- IMPORTANT
The signal words give the seriousness of danger if the follow-
ing text is not observed:
ATTENTION refers to faults or damages on
machines.
CAUTION refers to bad damages and possi-
ble injuries.
WARNING refers to possible dangerous inju-
ries.
NOTE indicates improved operation ofthe
device.
IMPORTANT indicates special operating fea-
tures of the device.
Example:
1013A94
ATTENTION!
When making use of other than the tested
spare parts, serious damage may affect
your device.
Therefore, for the operation of your device
always use original parts made by Lincoln
GmbH.
Furthermore, you will find the following text symbols in this
manual:
Listing of applicable statements
- Subpoint of applicable statements
1. Determination of the number or sequence of contents
ÂProcedural instruction
User's Responsibility
To ensure the safe operation of the unit, the user is responsi-
ble for the following:
1. The pump / system shall be operated only for the in-
tended use (see next chapter "Safety Instructions") and
its design shall neither be modified nor transformed.
2. The pump / system shall be operated only if it is in a
proper functioning condition and if it is operated in accor-
dance with the maintenance requirements.
3. The operating personnel must be familiar with this Owner
Manual and the safety instructions mentioned within and
observe these carefully.
The correct installation and connection of tubes and hoses,if
not specified by Lincoln GmbH, is the user's responsibility.
Lincoln GmbH will gladly assist you with any questions per-
taining to the installation.
Environmental Protection
Waste (e.g. used oil, detergents, lubricants)must be dis-
posed of in accordance with relevant environmental regula-
tions.
Service
The personnel responsible for the handling of the pump /
system must be suitably qualified. If required, Lincoln GmbH
offers you full service in the form ofadvice, on-site installation
assistance, training, etc. We will be pleased to inform you
about our possibilities to support you purposefully.
In the event of inquiriespertaining to maintenance, repairs
and spare parts, we require model specific data to enable us
to clearly identify the components of your pump / system.
Therefore, always indicate the part, model and series number
of your pump / system.

Subject to modifications
User Manual
OperationInstructions
2.1EN-30008-C08
Page 5 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel[phone] • Fax [phone]
Safety Instructions
Appropriate Use
Use the 223 and 233 pumps only for dispensing lubricants
in centralized lubrication systems. The pump is designed
for intermittent operation.
Misuse
Any use of the 223 and 233 pumps that is not expressly men-
tioned in this User Manual will be regarded as misuse.
If the 223 and 233 pumps are used or operated in a different
manner other than specified, any claim for warranty or liability
will be null and void.
6001a02
NOTE
Ifpersonal injury or material damage
occurs as a result of inappropriate opera-
tion, e.g. if the safety instructions are
ignored or resulting from an incorrect
installation of the 223 and 233 pumps,no
claims or legal actions may be taken
against Lincoln.
Exclusion of Liability
The manufacturer of the pumps 223 and 233 will not accept
any liability for damages:
caused by a lack of lubricantdue to an irregular refilling of
the pump;
caused by the use of contaminated lubricants;
caused by the use of greases which are not or only condi-
tionally pumpable in centralized lubrication systems (see
page 44 to 46);
caused by chemical or biological modifications of the
lubricant used;
caused by inadequate disposal of used or contaminated
lubricants as well as of components that have been in
touch with lubricant;
caused by unauthorized modification of the system com-
ponents;
caused by the use of unapproved parts.
Disposal
Dispose of used or contaminated lubricants as well as of parts
that were in touch with lubricant according to the legal regula-
tions pertaining to environmental protection. Make sure to
observe the safety data sheetsof the lubricants used.
General Safety Instructions
Lincoln Quicklub centralized lubrication systems
- are designed state-of-the-art.
- can be assembled for safe operation.
Incorrect use may result in bearing damage caused by
poor or over-lubrication.
Unauthorized modifications or changes to an installed
system are not admissible. Any modification mustbe
subject to prior consultation with the manufacturer of the
lubrication system.
Regulations for Prevention of Accidents
To prevent accidents, observe all city, state and federal
safety regulation of the countryin which the product will be
used.
Avoid the operation with
unapproved parts.
insufficient or contaminated lubricants.
Installation
Any safety equipment already fitted to the vehicle or the
machine:
- should not be modified or made ineffective;
- should only be removed for the purpose offitting the
system;
- must be reinstalled after fitting the system.
Keep Quicklub centralized lubrication systems away from
sources of heat. Adhere to the operating temperature.
Use only original Lincoln spare parts (see Parts Catalog) or
parts approved by Lincoln.
Adhere to:
- the installation instructions of the vehicle or machine
manufactureras regards all drilling and welding proce-
dures.
- the specified minimum distances between the boreholes
and the upper/lower rim of the frame or between two
boreholes.
Operation, Maintenance and Repair
4273a00
CAUTION!
The centralized lubrication system may be
installed by qualified personnel only. Be-
fore beginning with the installation or
service work, disconnect the power
supply!
4273a00
ATTENTION!
Consider residual ripple of max.
± 5 % to
connect pumps with direct current version
(in relation to the operating voltage acc. to
DIN 41755).
1013A94
ATTENTION!
EMC interferences and pause time pro-
gramming < 6 hours (P1 + P2) respectivel
y
> 1 divider cycles (P3) may result in poor
lubrication (see page 24).

Page 6 of 48
User Manual
OperationInstructions
Subject to modifications
2.1EN-30008-C08
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Safety Instructions, continuation
Operation, Maintenance and Repair, continuation
1013A94
ATTENTION!
Risk of bursting if the reservoir is over-
filled!
When filling the reservoir by means of
pumps with a large delivery volume do
not exceed the max. filling mark.
CAUTION!
It is not allowed to use the pump in poten
-
tially explosive fields.
Repair should only be performed by authorized and in-
structed personnel who are familiar with the instructions.
Lincoln Quicklub centralized lubrication systems
- must be operated only with installed pressure relief
valve.
- must be refilled in regular intervals with clean lubricant
recommended by the manufacturer without air entrap-
ments.
- operate automatically. However,a regular check(approx.
every 2 days) should be made to ensure that lubricant is
emerging from all lubrication points.
Defective printed circuit boards should be suitably packed
and returned to the factory (see page 32, paragraph
„Printed Circuit Boards“).
Pump Models
1173a04
Fig. 1 The different models of pumps 223 (without) and 233 (with reading window)
Pumps 223 and 233 basicallydiffer in the read-out function
(P223 without; P233 with). Both pumps are available with any
reservoir version.
Reservoir sizes
2 l transparent plastic reservoir
4 l transparent plastic reservoir
8 l transparent plastic reservoir
15 l transparent plastic reservoir
Control unit models 223, 233
For pumps 223 and 233 integrated control p.c.b.s with
metering device monitoring can be used, for pumps 233
additionally with data logger for the data transfer to the
Lincoln diagnostic software QuickData2008.
1) Refer to the designation on the pump type plate, e.g. P233 -2XLBO-
1 K6 - 24 - 2A6.15- MDF01 (also see chapter “Identification Code”
page 7).
The following distinctive features can be seen from the type
code (see page 7):
motor voltage
version of control unit(if existent)
remote control for triggering an additional lubrication cycle
design and number ofpump elements
design and number ofpressure relieve valves
filling type
use of return line connections
low-level control
Electric connection
The pumps model 223, 233 may be equipped with a 10 m
electric cable.

Subject to modifications
User Manual
OperationInstructions
2.1EN-30008-C08
Page 7 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel[phone] • Fax [phone]
Identification Code – DC Pump Models P223 & P233
with control p.c.b. MF01 and MDF01
Model examples:
P223 - 2 - X L - 1 K6 - 24 - 2A 6. 15 - MF01
P233 - 4 - X L BO - 1 KR - 24 - 2A 6. 15 - MDF01
P223 - 2 - X L - 2 K5 - 12 - 2A 6. 15 - MF01
P223 - 8 - X L BO - 1 K7 - 24 - 2A 6. 15 - MF01
6001a02
NOTE
Any pump combinations other than the fol-
lowing standard pumps can be composed and
ordered in accordance with the valid model
identification code. P233 - 2 - X L - 1 K6 - 24 - 2A 6. 15 - MDF01
Basic pump model for grease
with 1-3 outlets and 12 VDC or 24 VDC motor
P223 = Pump withoutDatalogger
P233 = Pump with Datalogger
Reservoir size
2 = 2 litre transparent plastic reservoir
4 = 4 litre transparent plastic reservoir
8 = 8 litre transparent plastic reservoir
15 = 15 litre transparent plastic reservoir
Reservoir desi
g
n:
Available combination
s
Decodin
g
I II III I X = Reservoir for grease
Y= Reservoir for oil
II N = without low-level control
L= with low-levelcontrol
B= with high- and low-level control
- X N
-X N BO
- X L
-X L BO
-X L F1)
-X B F1)
- Y N BO
- Y L BO III […] = Standard reservoir (2 litre)
BO = Filling from top
F
1) = Reservoir with follower plate
1) The high- and low-level control cannot be combined with the integrated control p.c.b.
Pump elements
1-3 = Number of the use elements
K 5 = Piston diameter = 5mm, output 2,0 cm3/min
K 6 = Piston diameter = 6mm, output 2,8 cm3/min
K 7 = Piston diameter = 7mm, output 4,0 cm3/min
KR = Piston diameter = 7mm, output adjustable
B7 = 2) Piston diameter = 7mm, output 2,0 cm3/min
S7 =3) Piston diameter = 7mm, output 4,0 cm3/min
2)
For use at ambient conditions with a high degree of pollution or high dust concentration
3) for
g
reases containin
g
silicone
Connecting voltage
12 = for 12VDC motor
24 = for 24VDC motor
Number of electric connecting possibilities (on pump housing only)
2A = 2 connections:
- left for power supply and external illuminated pushbutton (operational
.. test & additional lubrication), Low-level control and fault indication
- right for piston detector (monitoring of the metering devices)
Type of connection 4)
6= Bayonet plug, 7/5-core, DIN 72585-1
4) other types of connection on request possible
Connection outside the pump
00 = without socket-outlet, without cable
15 = Bayonet socket with 10 m cable, 7/5-wire
Control p.c.b. 12V / 24 V
MF01 = with microprocessor controland membrane key pad
MDF01 = with microprocessor control, Datalogger and membrane key pad

Page 8 of 48
User Manual
OperationInstructions
Subject to modifications
2.1EN-30008-C08
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Description
4355a01
Fig. 2 Components of pump 223/233
1 - Reservoir
2 - Pump element
3 - Pressure relief valve
4 - Filling nipple, system
emergency lubrication
possible
5 - Filling nipple, pump
6 - Adaptor for piston de-
tector
7 - Display
8 - Momentary-contact
switch for indication or
setting of pause time
9 - Reading window for Data
logger (only P233)
10 - Momentary-contact switch for
additional lubrication
11 - Membrane key pad
12 - Piston detector 1)
13 - Covering to the p.c.b.
14 - Adaptor for power supply
15 - Closure plug for the use of a
pump element
1) Part of a SSV or SSV D metering device in the centralized lubri-
cation system
Quicklub centralized lubrication pumps
are compact multi-line pumpsconsisting of the following
components:
- Housing with integrated motor
- Reservoir with stirring paddle and fixed paddle
- P223: Control printed circuit board (p.c.b.)
P233: Data logger (control p.c.b. with readable
data
memory)
- Pump element
- Accessories:
- Pressure relief valve
- Refilling unit
- Electrical connection parts
6001a02
NOTE
Pressure relief valve are not part of the
pump components and have to be ordered
separately.
Accessories for refilling ofthe reservoir
(see parts catalogue).
can drive up to 3 pump elements
operate according to operating cycles (pause and lubri-
cating times)
can be equipped with a low-level control
can supply up to 100 lubrication points depending on the
line lengths
are designed for the automatic lubrication of the connected
lubrication points
are designed for the delivery of greases up to NLGI 2 at
temperatures from - 25° C to 70° C
can be used at low temperatures down to - 40° C
During the lubricating time the pump dispenseslubricant to the
connected lubrication points via one or several metering de-
vices.
6288b04
Fig. 3 Control p.c.b. MF01 (P223)
P223 without Data logger
Control p.c.b. MF01
The control unit is installed in the housing of the pump
behind the membrane key pad 11 (fig.2) as an integrated
p.c.b. MF01.

Subject to modifications
User Manual
OperationInstructions
2.1EN-30008-C08
Page 9 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel[phone] • Fax [phone]
Description, continuation
P233 with data logger
6288a01
Fig. 4 Control p.c.b. MDF01 with built-on data logger
1 - Data logger
2 - IR interface
3 - Control p.c.b.
Control p.c.b. MDF01
The control unit is installed in the housing of the pump
behind the membrane key pad 11 (fig.2) as an integrated
p.c.b. MDF01.
The data logger 1 (fig. 4) is fixed onto the p.c.b..
Control and monitoring system „QuickData®“
The control and monitoring system consists of:
- control p.c.b. MDF01 (pos. 3, fig. 4)
- built-on data logger module with IrDA interface 2 (fig. 4)
- membrane key pad with display 3 (fig. 2)
- commercial USB infrared adaptor for IrDA protocol 1.3 or
notebooks(PCs) with integrated infrared module (also
IrDA 1.3)
- Lincoln diagnostic software „QuickData2008“
- monitored metering device model SSV with integrated
piston detector (comp. fig. 22)
4357a01
Fig. 5 Data logger module
Data logger module
Pump 233 is equipped with a readable data memory (data
logger) „QuickData®“.
The data logger renders information regarding system
settings, events (general data, pumping times, program-
ming, operating times,malfunction and low-level indica-
tion).
By means ofthe Lincoln diagnostic software Quick-
Data2008 the above mentioned data can be read out on a
suitable laptop via an infrared interface (with IrDA proto-
col 1.3).
Control Unit
Control p.c.b.
The centralized lubrication system is monitored, i.e. events
and resulting values will be displayed in the membrane
keypad. For example:
- power supply connected
- pause time ON
- lubrication time ON
- pause time and residual pause times
- low-level indications
- malfunctions of the centralized lubrication system
- faults in the elapse of the lubricating time
In the case of the P233 version, the data is also transferred
into the data logger.
Data memory
The following events are saved in the EEPROM of the control
p.c.b.s MF01 (P223) or MDF01 (P233). However, they can
only be read out from the pumps and be analyzed via the
Lincoln diagnostic software QuickData2008:
general data (start, end, duration)
pumping times (start, end, duration)
programming (date, time)
operating times (start, end, duration)
malfunction (start, end, duration)
low-level indication (start, end,duration)

Page 10 of 48
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LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Description, continuation
Control Unit, continuation
Operating States
Functions, processes, settings, faults or malfunctions of the
pump are indicated on a membrane keypad as follows (see
survey):
6001a02
NOTE
The fault indication „LL“ appears
whenever the solenoid fixed to the stir-
ring paddle haspassed the proximity
switch six times. Appearing „LL“ on the
display, the lubrication cycle is being
completed fully. Afterwards, the control
unit does not switch the pump on auto-
matically any longer.
Pump Display
Failure in the power supply no indication
Power supply ON right segment
illuminated
Failure in the membrane key pad EP
External electromagnetic inter-
ferences (apart from the tested
noise immunity following
DIN EN 61000-6-1)
EE
Lubricating time elapses Rotating segment
Pump elementdoes not dispense Er
Reservoir empty LL
Pause time PP
Residual pause time rP
Lubrication point or divider valve
blocked Er
Leakage in the main line from the
pump to the monitored divider
valve
Er
Air entrapments in the grease Er
Failure in one lube cycle (de-
pending on the installation of the
monitored divider valve)
Er
Mode of Operation
Pump elements with fixed lubrication output
20002 068
Fig. 6 Pump element, sectional drawing
1 - Piston
2 - Return spring
3
-
Check valve
The electricmotor drives the eccentric 1 (fig. 7 & 8).
During the operating time:
- Piston 2 sucks in lubricant from the reservoir (fig. 7).
- Piston 2 dispenses the lubricant to the connected lubri-
cation points via the metering device (see fig. 8).
The following designs are available:
Piston diameter, K5 ................................................. 5 mm
Lubricant output ................................... approx. 2 cm³/min
Piston diameter, K6 (Standard) ............................... 6 mm
Lubricant output ................................ approx. 2.8 cm³/min
Piston diameter, K7 ................................................. 7 mm
Lubricant output ................................... approx. 4 cm³/min
Tightening torques ................................................... 20 Nm

Subject to modifications
User Manual
OperationInstructions
2.1EN-30008-C08
Page 11 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel[phone] • Fax [phone]
Mode of Operation, continuation
Pump elements with fixed lubrication output, continuation
1003a95
Fig. 7 The pump element sucks in lubricant
1004a95
Fig. 8 The pump element dispenses lubricant
1 - Eccentric 2 - Piston 3 - Spring 4 - Check valve
Pump element B7 with bypass check valve
6251b04
Fig. 9 Pump element B7
6250b04
Fig. 10 Sectional diagram - pump element B7
Pump element B7 suits especially applications in con-
taminated environmentsas the supplied lubricant is pass-
ing through a bypass bore 2 (fig. 10) on the check valve 1.
The output is 2 cm³/min.
1 - Check valve
2 - Bypass
3 - Pump piston
4 - Return spring

Page 12 of 48
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Subject to modifications
2.1EN-30008-C08
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Pump elements with fixed lubrication output, continuation
Check valve
1164b95
Fig. 11 Hydraulic diagram of the pump
1 - Reservoir with stirring paddle
2 - Pump
3 - Check valve, spring-loaded
4 - Pressure relief valve
R - Return line
p - Pressure line
The check valve
- closes the pressure line during suction stroke.
- prevents the lubricantfrom flowing backto the housing or
reservoir.
Arrangement of the pump elements
1163a95
Fig. 12 Arrangement of the pump elements
If severalpumpelements aretobe installed, the installation
arrangement shown in fig. 12 must be adhered to.
If there is only one pump element, it can be installed in any
position. Standard position is no. 3.
If there are two elements, install one in position 3 and the
other in position 1.
Pump Elements with adjustable Lubricant output
4158a99
Fig. 13 Adjustable pump element
The mode of operation (suction and supply phase) is the
same as thatof the pump elements with an invariable lu-
bricant output.
The lubricant outputsare adjustable from 0.04 to
0.18m3/stroke, or 0.7 to 3cm3/min.
The pump elements are factory-adjusted to the maximum
lubricant output; the adjusting dimensions “S” should be
29 ± 0.1 mm (see fig. 14).

Subject to modifications
User Manual
OperationInstructions
2.1EN-30008-C08
Page 13 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel[phone] • Fax [phone]
Mode of Operation, continuation
Pump Elements with adjustable Lubricant output, continuation
4159a98
Fig. 14 Sectional view: adjustable element
1 - adjusting spindle SW 16
(SW ~ with over flats)
2 - counternut SW 24
3 - pump element body
4 - gasket
5 - pump cylinder
6 - control piston
7 - delivery piston
S - setting dimension
Setting of adjustable pump elements
ÂUnscrew the coupling nut for fixing the pressure relief
valve.
ÂLoosen counter nut 2 (fig. 14) while holding in position
pump element body 3 by means of a second wrench.
ÂChange the position ofthe adjusting spindle 1 by means of
a wrench, see supply diagram (fig. 15).
ÂThe dimension “S” (fig.14) for the desired lubricant output
can be ascertained by using the supply diagram (fig. 15).
Retrofitadjustment of min. lubricant output
ÂBefore the pump element can be adjusted to a small lu-
bricant output, the dimension “S” for max lubricant output
must be ascertained, and the difference from the nominal
value 29 must be transferred to any desired settings be-
tween 25.5 ... 28.5.
ÂDimension “S” must be adjusted to the desired value in
accordance with the supply diagram (fig. 15).
6001a02
NOTE
At maximum setting “S“ is 29 ±0.1 mm.
4179a99
Fig. 15 Supply diagram
A - Lubricant output cm3/min
B - Lubricant output cm3/stroke
S - Setting dimension

Page 14 of 48
User Manual
OperationInstructions
Subject to modifications
2.1EN-30008-C08
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Setting of adjustable pump elements, continuation
Retrofitadjustment of max. lubricant output
6001a02
NOTE
In order to ensure thatthelubricantoutput
setting will be as exact as possible, first
the actual dimensions “S” of the max.
lubricantoutput must be ascertained as
follows. The measured difference from
the nominal value 29 must be considered
for all other settings values (e.g. ± 0.1).
ÂUnscrew the adjusting spindle 1 (fig. 14) fromthe pump
element body 3 until “S” is approx.30 mm.
ÂScrew counter nut 2 onto stop collar of the adjusting spin-
dle 1.
ÂScrew adjusting spindle 1 with counter nut 2 into pump
element body 3 until stop.
Pressure Relief Valve
Fig. 16 Pressure relief valve 10022618a
6001a02
IMPORTANT
Eachpump elementmustbe secured with
a pressure-limiting valve.
The pressure relief valve is notcontained
in the scope of supply of the pumps 223,
233. Therefore it is to be ordered sepa-
rately (see Spare Parts Catalogue).
without grease return
The pressure relief valve
- limits the pressure build-up in the system.
- opens,if the specific overpressure is reached.
- is to be selected according to the requirements to the
lubrication plant (see different opening pressures; 200,
270, 350 bar).
If lubricant is leaking at the pressure reliefvalve, this indi-
cates that the system is malfunctioning.
Despite existing fault monitoring devices a regular visual
and function control must be carried out on the lubrication
system.
6001a02
NOTE
Between a malfunction (blockage) and the
following fault indication (lubricant leak-
age; monitoring intermittent LED display)
there may be a longer time delay.
The duration of the delay depends on the
type and length of the lines, the type of
lubricant, the ambient temperature and
other influences.
Fig. 17 Pressure relief valve with grease return 6336b04
with grease return (optional)
If the system is blocked, grease will leak from the pressure
reliefvalve. This grease quantity is returned to the reser-
voir.

Subject to modifications
User Manual
OperationInstructions
2.1EN-30008-C08
Page 15 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel[phone] • Fax [phone]
Mode of Operation, continuation
00002629a
Fig. 18 Fault indication in the case of a blockage
Pressure relief valve with grease return (optional),
continuation
In the case of a blockage in the system, the grease pushes
out the red pin at the pressure relief valve, thus indicating
that there is a fault.
10032618
Fig. 19 Return line connection
Return Line Connection
The lubricant quantities, which cannot be dispensed by the
metering device, must be returned to the pump via the re-
turn line connection.
> Operating
cycle 1)
<
Pause time
> <
Lubricating time
Fig. 20 Time sequence diagram
1) O
p
eratin
g
c
y
cle = Pause time + Lubricatin
g
time
Control p.c.b. MF01 & MDF01
A lubrication cycle consists of one pause time and one
lubricating time. Once the pause time has elapsed, the lu-
bricating time starts to run. This operating cycleis repeated
permanently after the machine has been putinto operation.
During the lubricating time, the pump element dispenses
the lubricant to the lubrication points via progressive me-
tering devices

Page 16 of 48
User Manual
OperationInstructions
Subject to modifications
2.1EN-30008-C08
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Control p.c.b. MF01 & MDF01, continuation
Pause time
4205a01
Fig. 21 Schema of the centralized lubrication pump
1 - low-level control 4 - control p.c.b.
2 - piston detector 5 - pump
3 - membrane key pad 6 - divider block model SSV N
Factory setting of the pause time ....................... 6 hours
The pause time
- determines the frequency ofthe operating cycles within a
working cycle.
- is started and stopped with the power supply via the
machine contact or the driving switch.
- is adjustable
When themachine contact ort he driving switch is switched
off, the pause times which have already elapse are stored
and added up by an electronic data memory (EEPROM)
untilthetimewhich has been set on themembranekey pad
is reached.
After the machine contact or driving switch is switched on
again, the control p.c.b. operates from the point where it
had been interrupted.
If the setting is modified within the pause time, the control
p.c.b. takes over the new value automatically on comple-
tion of the programming procedure (see paragraph “Pro-
gramming Mode”, page 25).
The pause time setting may be different for each applica-
tion.It must be adjusted in accordance with the respective
lubrication cycle (see paragraph “Programming Mode”,
page 25).
Lubricating time
0002634
Fig. 22 Divider block SSV 6 with piston detector
The lubricating time depends on the system’s lubricant
requirement and on the location of the piston detector (ei-
ther on the main metering device or on the secondary
metering device).
A piston detector (initiator) which has been installed on a
metering device instead of a piston closure plug, monitors
and brings he pump lubricating time to a close after all the
pistons of this metering device have dispensed their lu-
bricant quantity once.
During the pump lubricating time a circulating segment
appears in the display of the membrane key pad (see
paragraph “Display of the membrane key pad, page 18).
After an interruption of the lubricating time, e.g. by
switching offthe power supply, the operating time contin-
ues from the point where it had been interrupted.
When themachine contact ort he driving switch is switched
off, the pause times whichhave already elapsed are stored
and added up by an electronic data memory (EEPROM)
until the piston detector stops the lubricating time.
Monitoring time
6001a02
NOTE
Only one operating cycle can be moni-
tored.
NOTE
Normally, the monitoring time ends at the
same time as the lubricating time.
A fixed monitoring time ofa maximum of30 minutes runs in
parallel to the operating time.
If there is no switching off signal from the piston detector
(fig. 22) to the control p.c.b. within 30 minutes a fault signal
will occur (see paragraph “Display of the membrane key
pad”, page 18).
An external signal lamp flashes continuouslyin case of a
fault.

Subject to modifications
User Manual
OperationInstructions
2.1EN-30008-C08
Page 17 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel[phone] • Fax [phone]
Mode of Operation, continuation
Membrane Key Pad
4360a04
Fig. 23 P223 membrane key pad
4360a01
Fig. 24 P233 membrane key pad with display and reading window
1 - Display 2 - Key for acknowledgment of fault
indications and setting of time (shift
key)
3 - Reading window for „Quick-
Data2008“ 4 - Key for triggering an addi- tionnal lubrication and for
setting the time values
(setting key)
Display of the membrane key pad
4208a04
Fig. 25 Green segment, pause time, voltage applied
As soon as voltage is applied (On), the lower right-hand
segment in the display window flashes(pause time runs).
If the power supply is interrupted during the pause time,
after switching it on again, the pause time continues at the
point of interruption.
4209a99
Fig. 26 Green circulating illuminated segment, lubricating time
During the lubricating time ofthe pump, a circulating illu-
minated segment appears in the display window of the
membrane key pad.
4211a99
Fig. 27 Display of a low-level indication
I there is no feedback from the piston detector (initiator)
within 30 minutes (monitoring time) from completion of the
pause time or from griggering an additional lubrication, the
uump switches off immediately. The low-level signal
* LL * is displayed as a flashing light in the display of the
membrane key pad.
6001a02
IMPORTANT
If a low-level indication * LL * is present,
the pump does notswitch on automaticall
y
any longer.

Page 18 of 48
User Manual
OperationInstructions
Subject to modifications
2.1EN-30008-C08
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Display of the membrane key pad, continuation
Monitoring time / Malfunction
4210a99
Fig. 28 Display of a malfunction
If there is no feedback from the piston detector (initiator)
within 30 minutes (monitoring time) from completion ofthe
pause time or from triggering an additional lubrication, the
pump will switch off immediately. The fault signal * Er *
(Error) is displayed as a flashing light in the display of the
membrane key pad.
6001a02
IMPORTANT
If a malfunction * Er * is present, the pump
does not switch on automatically any
longer.
Operator Keys of the membrane key pad
Operator Keys of the membrane key pad in the displaymode
< 2sec.
4214a99
Fig. 29 Acknowledging receipt of a flashing low-level or fault
indication
Acknowledging receipt of a
low-level indication / malfunction
By pressing the key the flashing * Er * changes into a
permanent light.
Indications that have been acknowledged but not yet
remedied will flash again after switching OFF and ON the
power supply.
Operator Keys of the membrane key pad in the operating mode
> 2 sec.
4222a99
Fig. 30 Operator key to trigger an additional lubrication cycle
6001a02
NOTE
External triggering of an additional lubrica
-
tion cycle (see fig. 38).
Additional operating cycle
ÂAn additional lubrication cycle is triggered via the button
(fig. 30). Press the button for 2 seconds.
ÂIt can be initiated at any time, provided that the power
supply is applied.
If a fault signal (malfunction) is present, it will be cancelled
as soon as the system is operating properly, again.
6001a02
NOTE
If a malfunction is present (flashing dis-
play), first acknowledge this malfunction
(see fig. 29). This is not urgently needed.
> 2sec.
4214a99
Fig. 31 Informationregardingtheset pause time and residual pause
time
Display of information regarding the set pause time and
residual pause time
ÂPress key > 2 seconds.

Subject to modifications
User Manual
OperationInstructions
2.1EN-30008-C08
Page 19 of 48
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel[phone] • Fax [phone]
Mode of Operation, continuation
Operator Keys of the membrane key pad
Operator keys of the keypad in the programming mode
4222a99
Fig. 32 Settings in the programming mode
Reset of the pause time
ÂSetting of the pause time by
- single key activation for one hour/minute
- permanentactivation for quick run
Setting of the monitoring relay
Setting of the metering device cycles:
The monitoring relay signals a malfunction by an external
light via the optional terminal „X2“(see connection dia-
grams).
In the case of the standard setting „Normally open contact
(no)“ a malfunction is indicated by a permanent light.
In the case of the setting “Normally closed contact (nc)” a
malfunction is indicated by a light in off-position.
ÂFor VDC versions ……………………………. 1 to 5 cycles
Quit the programming mode
ÂQuit the programming mode.
4222a99 4214a99
4214a99
Fig. 33 Changing to the different programming levels
Changing to the different programming levels
ÂPresskey to change into the programming mode.
ÂSettings: Hours ……………………………. P1
Minutes …………………………….. P2
Metering device cycles…………… P3
Output potential-free contact …. P4
ÂTermination of programming
Monitoring relay
The monitoring relay signalizes a malfunction (only in
combination with optional connector „X2:“, see electrical
connection diagrams page 38 ff).
In the first case the relay picks up (normally open contact).
In the second case the relay releases (normally closed
contact, broken-wire interlock).
The signal is available via a potential free contact.
If the signal is acknowledged, the relay drops out and the
flashing indication changes into a permanent indication.

Page 20 of 48
User Manual
OperationInstructions
Subject to modifications
2.1EN-30008-C08
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Mode of Operation, continuation
Reading of the data memory “QuickData“ (only P 233)
B-P233-010a08
Fig. 34 Reading of the data memory by commercial external infra-
red adaptor
ÂRead data memory via a suitable laptop with integrated or,
if notavailable, external infrared interface (see User
Manual „Diagnostic Software „QuickData2008“).
- Position it horizontally at a maximum of 1 m from the
read-out window (see Fig. 34).
Hardware requirements
Operating system:Windows XP & as of 2000
- Computer ....................... IBM AT or compatible device
- 486 DX or faster
- 16 MB RAM hard disk with min. 1 MB free memory
- a free USB connection or integrated infrared interface
(protocol IrDA 1.3)
- Mouse
- CD-ROM drive
Commercial external infrared adaptor
- Protocol ......................................................... IrDA 1.3
- Plug-in for USB connection
- Range ........................................................... max. 1 m
Low-Level Control for Grease
Fig. 35 Switching parts of the low-level control (reservoir
filled), continuation next page 6398b05
1 - Guiding plate with round
solenoid
2 - Electromagnetic switch
3 - Control cam
A - Inner orbit of the round
solenoid
B - Position of the guiding plate
(entered)
Reservoir filled
The stirring paddle rotates clockwise during the lubricating
time.
The entry of the stirring paddle B (fig. 35) into the lubricant
presses the pivoted guiding plate with the round solenoid 1
inwards to orbit A.
The solenoid switch 2 cannot be activated.
Control cam 3 guides the round solenoid with the pivoting
guiding plate automatically outwards, in the direction ofthe
reservoir wall. When leaving the control cam, the lubricant
presses against the guiding plate and moves the solenoid
inwards again (B).
6001a02
NOTE
The switch parts of the low-level control
(items 1 to 3) cannot be used with fluid
greases.