M-Elec DB-2310/B32 User manual

-phase Stepping Motor Driver
DB-2310/B32
Instructions Manual
(For designers' use)
MN0060

Introduction
This Instructions Manual describes the safe and proper method of handing
"2-phase Stepping Motor Driver DB-2310/B32" with emphasis on the specifications,
assuming that our readers are engaged in designing of control devices
incorporating stepping motors.
Please ensure to read and understand this Instructions Manual
before using the product.
Please keep this Instructions Manual at hand
so that it is always available for reference.
-2-

Descriptions in this manual on safety matters:
This product must be operated and used properly.
Otherwise , or when it is operated and used erroneously, unforeseen accidents
may occur, causing physical injuries or property damages.
Majority of these accidents can be avoided if you are well informed of
hazardous circumstances in advance.
Consequently, this instructions manual describes all the hazardous and
dangerous circumstances and situations which can be foreseen and anticipated
as well as necessary precautions.
All the above descriptions are being titled by the following symbol-marks and
signal-words, namely:
Represents warnings ignorance of which can cause accidents
involving fatal or serious physical injuries.
Represents cautions ignorance of which can cause accidents
involving minor physical injuries or property damages.
-3-

Instructions Manual
Introduction
Descriptions in this manual on safety matters:
CONTENTS PAGE
1. Safety
Overview
3. Name and Function of Each Section
4. Function Set-up by Use
5. Installation
6. Connection
7. Confirmation of Setting and Connection
2.
Setting PULSE INPUT TYPE SELECT switch 174-4.
Setting HOLD SWITCHING TIME SELECT switch 18
4-5.
6
Safety Precautions
7Safety Information for Handling
10
Characteristics
10Product Configuration
10
Appearance
Signal Input Connector(J1)
DC Input/Motor Output Connector(J2, J3)
POWER LED
Operating Section
Setting HOLD CURRENT ADJUSTMENT trimmer
Setting DRIVE CURRENT SELECT switch
11
11
12
13
14
15
16
O.H.A LED 12
1-1.
1-2.
2-1.
2-2.
2-3.
3-1.
3-3.
3-2.
3-4.
3-5.
4-1.
4-2.
4-3.
Conditions for Installation
Mounting Method
Overview of Connection Configuration
Connecting Signal I/O Connector(J1)
Connecting DC Input/Motor Output Connector(J2, J3)
Inputting Power
Check Points
19
20
21
22
23
25
26
5-1.
5-2.
6-1.
6-2.
6-3.
6-4.
7-1.
Setting STEP ANGLE SELECT switch
-4-

Instructions Manual
PAGE
8. Maintenance and Check-up
9. Storing and Disposal
10. Specifications
Overheat alarm(O.H.A)LED 3310-3.
Maintenance and Check-up
Troubleshooting
Storing
Disposal
26
27
28
28
8-1.
8-2.
9-1.
9-2.
I/O Signal
General Specifications
Drive pulse input
Example Circuit Connection
Motor excitation stop input
Dimensions
Applicable Motors
Torque Characteristics
(
CW,CCW
)
(
M.F
)
29
34
35
36
31
32
30
10-2.
10-1.
10-4.
10-5.
10-6.
(3)
(2)
(1)
-5-

1.Safety
1-1.Safety Precautions
(1) This product is not designed or manufactured for application for equipment
requiring high level of reliability such as equipment related to nuclear
energy, aeronautics-related equipment, automobiles, ships, medical appliances
directly handling the human body and equipment that might seriously affect
properties.
(2) Do not use or keep the product in explosive or corrosive environments,
in the presence of flammable gases, locations subjected to splashing water,
fine particles, soot, steam, or exposed to radiation or direct sunshine.
Doing so may cause electric shock, injury or fire.
(3) Do not transport, move, install the product, perform connections or inspections
when the power is on.
Doing so may cause electric shock.
(4) This product is for a devices inclusion.
Please establish it into enclosure without fail.
(5) Please do not touch the driver during after operation for a while,
may cause burn on the skin due to overheating of the driver.
(6) Ensure to use this product according to the method specified
in the Instructions Manual and within the specifications.
(7) Depending on the operational conditions, the stepping motor may step out when
it is on holding-state or driving-state.
In particular, the load in transport may fall if the motor steps out on the
vertical drive (such as the Z-axis).
Start operation after test run for deliberate confirmation of operation.
(8) Provide fail-safe measures so that the entire system may operate in a safe
mode even in cases of the external power supply failure, disconnection of the
signal line, or any failure on the driver.
-6-

1-2.Safety Information for Handling
●Overall:
Please do not touch the driver during
after operation for a while,
it may cause burn on the skin due to
overheating of the driver.
●When Setting up PULSE INPUT TYPE SELECT switch:
Erroneous setting may cause breakage of
the machine or injury due to unexpected
rotation of the motor.
Ensure correct setting.
●When setting up the STEP ANGLE SELECT switch:
Erroneous setting may cause breakage of
the machine or injury due to unexpected
rotation of the motor.
Ensure correct setting.
●When setting up the HOLD CURRENT ADJUSTMENT trimmer:
A high setting value may cause burn on the
skin due to overheating of the motor.
Do not select a high value beyond the
required.
●When setting up the DRIVE CURRENT SELECT switch:
Erroneous setting may cause burn on the
skin due to overheating of the motor.
Ensure correct setting.
-7-

●When installing:
Mount it on a noncombustible member.
Keep it away from combustibles.
Overheating may cause fire.
●When connecting the DC Input/Motor Output Connectors (J2, J3):
Do not force the power line or the motor
line to be bent or pulled or pinched.
Doing so may cause fire.
Erroneous connection may result
in breakage of the motor.
Correctly connect the motor wiring.
●When inputting power:
Breakage of the machine or injury is
apprehended due to unexpected behavior of
the motor. Maintain the state where
emergency stop is enabled at any time.
●When performing maintenance and checking:
Do not replace fuse.
Do not disassemble, repair or modify.
Doing so may cause injury or fire.
-8-

●When inputting the motor excitation stop (M.F) signal:
Deterioration of the holding power with
the motor may cause breakage of the machine
or injury.
Check safety before inputting.
●When the overheat alarm (O.H.A) LED comes on:
Stop operation when this LED comes on.
Overheating may cause fire.
-9-

2.
O
verv
i
ew
2-1.Characteristics
DB-2310/B32 is a driver for a 2-phase stepping motor with DC +24V input.
Driving method is bipolar constant current type.
It can drive a 2-phase stepping motor of bipolar winding ranging from
0.2A/phase ~ 0.4A/phase.
It can drive a 2-phase stepping motor of unipolar winding ranging from
0.4A/phase ~ 0.8A/phase.
Four step angles can be selected from angles ranging from a 1/2,1/8,1/16 and 1/32
division of the basic angle.
HOLD CURRENT and DRIVE CURRENT can be set up.
2-2.Product Configuration
The product consists of the main frame and the accessories.
●DB-2310/B32 One unit
●Housing for J1 (51103-0800:Molex) One unit (accessory)
●Housing for J2 (51103-0200:Molex) One unit (accessory)
●Housing for J3 (51103-0600:Molex) One unit (accessory)
●Contact for J1,J2,J3 (50351-8100:Molex) 14 contacts (accessories,2 for spares)
2-3.Appearance
-10-

3.Name and Function of Each Section
3-1.Signal Input Connector(J1)
DB-2310/B32
J1
●Directs the motor to operate CW.
●Directs the motor to operate CCW.
●Shuts off output current to drive the motor.
3-2.DC Input
/
Motor Output Connector(J2,J3)
DB-2310/B32 J3
●Outputs current to drive the motor.
●Power input terminal.
DC power supply is connected.
M.F-
7 (N.C)
8 (N.C)
6
5
4
3
M.F+
CCW-
CW+
2 CW-
CCW+
1
(N.C) 6
(N.C) 5
B4
MOTOR
B3
A2
A1
DC+24V DC+ 1
J2
0V DC- 2
CW drive pulse signal input terminal
CCW drive pulse signal input terminal
Motor excitation stop signal input terminal
Motor output terminal
DC input terminal
-11-

3-3.POWER LED
POWER LED(GREEN) comes on upon inputting power.
3-4.O.H.A LED
O.H.A LED(RED)comes on when internal temperature
of the driver has reached approx. 65℃ or more.
-12-

3-5.Operation Section
DB-2310/B32
HOLD SWITCHING TIME
SELECT switch
DRIVE/HOLD CURRENT automatic switching time
is selected. 〔DH1(150ms)〕
〔2P〕 Selects a pulse input type.
SB:〔ON〕
STEP ANGLE
SELECT switch Selects a step angle. SA:〔OFF〕
〔1/32 division〕
Name of Operation Section Function Factory
Setting
PULSE INPUT TYPE
SELECT switch
HOLD CURRENT
ADJUSTMENT trimmer Adjusts HOLD CURRENT. 〔Approx. 40%〕
DRIVE CURRENT
SELECT switch Selects DRIVE CURRENT. 〔No.D〕
-13-

4.Function Set-up by Use
4-1.Setting STEP ANGLE SELECT switch
Erroneous setting may cause breakage of
the machine or injury due to unexpected
rotation of motor.
Ensure correct setting.
The step angle is set up with the STEP SEL switch.
The step angle can be selected from four different
types of step angles.
Set this switch power OFF.
The switches are factory-set to [1/32 divisions].
(1) Turn power [OFF].
(2) Set the STEP SEL switch [SA,SB] to the step angle required.
●Relationship between the STEP SEL switch and the step angle.
(Factory setting)
STEP SEL switch Number of
Divisions
Step angle(°)
SB SA 1.8°motor
ON ON 1/2 0.9
ON OFF 1/8 0.225
OFF ON 1/16 0.1125
OFF OFF 1/32 0.05625
-14-

4-2.Setting HOLD CURRENT ADJUSTMENT trimmer
A high setting value may cause burn on the
skin due to overheating of the motor.
Do not select a high value beyond the
required.
HOLD CURRENT is set up with the HOLD I.ADJ trimmer.
This sets the ratio of HOLD CURRENT to DRIVE CURRENT.
The trimmer is factory-set to approx. 40%.
(1) Set the gauge of the trimmer to the required value.
●Relationship between the trimmer scales and HOLD CURRENT.
HOLD CURRENT
DRIVE CURRENT
Ratio of HOLD CURRENT (typical)
Trimmer
● HOLD CURRENT changes relative to DRIVE CURRENT setting.
The ratio of HOLD CURRENT of 100% represents the same as the setting for
DRIVE CURRENT.
● The greater the ratio of HOLD CURRENT grows, the more heat the motor
generates when is on holding-state.
● When the trimmer is set minimum, HOLD CURRENT is approx. 0.05A or less.
Ratio of HOLD CURRENT(%)= ×100
Factory Setting
100%
50%
0%
012 43
-15-

4-3.Setting DRIVE CURRENT SELECT switch
Erroneous setting may cause burn on the
skin due to overheating of the motor.
Ensure correct setting.
DRIVE CURRENT is set up with the DRIVE I.SEL switch.
The switch is factory-set to [No.D].
(1) Set the DRIVE I.SEL switch No. to the setting specified in the table
"10-5. Applicable Motors."
● Relationship between the DRIVE I.SEL switch and DRIVE CURRENT.
(Factory setting)
1
2
switch
No.
0
5
6 0.20
3
4
7
8
0.22
0.24
9
A
0.27
0.29
B
C
0.31
0.33
D
E
0.35
0.38
0.40F
DRIVE CURRENT
(A/phase)
0.07
0.09
0.11
0.13
0.16
0.18
-16-

4-4.Setting PULSE INPUT TYPE SELECT switch
Erroneous setting may cause breakage of
the machine or injury due to unexpected
rotation of motor.
Ensure correct setting.
2-pulse input method/1-pulse input method are
set up by the SPI SEL switch.
Set this switch with power OFF.
The switch is factory-set to 2-pulse input method[OFF(2P)].
(1) Turn power [OFF].
(2) Set the SPI SEL [2P/1P] switch.
●When the motor is operated with two pulse signal inputs of CW and CCW,
switch the SPI SEL to [OFF(2P)].
●When the motor is operated with the pulse signal and direction signal
input, switch SPI SEL to [ON(1P)].
● In the case that 1-pulse input method is selected, the CCW terminal becomes
direction signal input designating the direction of the motor rotation.
Drive pulse set to the CW terminal(CW+,CW-).
● The input timing is same with 2-pulse input method and 1-pulse input method .
As for input timing, please refer to "10-2. (2)Drive pulse input(CW, CCW)"
(Factory setting)
SPI SEL
ON
OFF
Input type
1PULSE (1P)
2PULSE (2P)
CCW terminal(CCW+,CCW-)
direction set
Photo-coupler OFF: CCW direction
Photo-coupler ON : CW direction
-17-

4-5.Setting HOLD SWITCHING TIME SELECT switch
DRIVE/HOLD CURRENT automatic switching time is set up
with the HOLD SWITCHING TIME SELECT switch.
Set this switch with power OFF.
The switch is factory-set to [DH1(150ms)].
(1) Turn power [OFF].
(2) Set the DHT SEL [DH1/DH2].
(Factory setting)OFF 150ms(DH1)
DHT SEL Hold Switching
Time
ON 15ms(DH2)
-18-

5.
I
nsta
ll
at
i
on
5-1.Conditions for Installation
Mount it on a noncombustible member.
Keep it away from combustibles.
Overheating may cause fire.
(1) Designed for incorporating into equipment used indoors, this product requires
to be installed in the following environment:
● Area that is free of explosive, corrosive or inflammable gas
● Indoors (Area not exposed to direct sunshine)
● Area that ambient temperature and humidity are controlled within the range
set out in the specifications
● Area protected from dust, salt or iron particles
● Area not subject to direct vibration or shock
● Area not subject to splashing water, oil or chemicals
(2) Install the driver at least 15mm away from other equipment.
(3) Considering heat release, control the ambient temperature around the driver
within the specified value.
●
Take measures against accumulation of heat such as allowing generous space
around the driver or installing a fan so that heat release is taken care of.
(4) In the case that an overheat alarm(O.H.A) LED comes on, perform the cooling measure
of the compulsion air cooling etc.
Use the driver on the condition that an overheat alarm(O.H.A) LED goes out.
(5) Do not allow standing or placing anything heavy on the product.
15mm or more
15mm or more
15mm or more
DB-2310 DB-2310
15mm or more
-19-

5-2.Mounting Method
The round holes on the main body are used.
The following items are required:
(1) Fix the product at the four round holes on the main body.
●Mounting example
4●M-3 screw (12mm or more in length):
4
4
●M-3 spring washer:
●Spacer(6mm or more in length
of thing that consists of insulator):
-20-
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