M-system 48NDV User manual

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-9436-A Rev.12 P. 1 / 8
INSTRUCTION MANUAL
BARGRAPH INDICATING ALARM
(with 4-digit digital meter) MODEL 48NDV
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System’s Sales Office or representatives.
■PACKAGE INCLUDES:
Bargraph indicator (incl. scale plate).................................(1)
Mounting bracket................................................................(2)
Bezel*1..................................................................................(2)
Watertight packing .............................................................(1)
*1. The size of included bezel differs depending on option code.
■MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
■INSTRUCTION MANUAL
This manual describes necessary points of caution when
you use this product, including installation, connection and
basic maintenance procedures.
For detailed explanations to operate and program the
module, please refer to Model 48NDV Operating Manual
(EM-9436-B), downloadable at M-System’s web site: http://
www.m-system.co.jp.
POINTS OF CAUTION
■CONFORMITY WITH EU DIRECTIVES OR UK LEGISLATION
• This equipment is suitable for Pollution Degree 2, Meas-
urement Category II (output, transient voltage 2500V)
and Installation Category II (transient voltage 2500V).
Reinforced insulation (signal input to output to power
input: 300V) is maintained. Prior to installation, check
that the insulation class of this unit satisfies the system
requirements.
• The equipment must be mounted on a panel surface.
Once mounted on a panel, take appropriate precautions
to prevent operators to be exposed to the terminal block.
• Altitude up to 2000 meters.
• The equipment must be installed such that appropriate
clearance and creepage distances are maintained to con-
form to CE or UKCA requirements. Failure to observe
these requirements may invalidate the CE or UKCA con-
formance.
• The actual installation environments such as panel con-
figurations, connected devices, connected wires, may af-
fect the protection level of this unit when it is integrated
in a panel system. The user may have to review the CE
or UKCA requirements in regard to the whole system and
employ additional protective measures to ensure the CE
or UKCA conformity.
• In order to enable the operator to turn off the power in-
put immediately, install a switch or a circuit breaker ac-
cording to the relevant requirements in IEC 60947-2 and
properly indicate it.
■POWER INPUT RATING & OPERATIONAL RANGE
• Locate the power input rating marked on the product and
confirm its operational range as indicated below:
100 – 240V and 85 – 264V AC rating: 85 – 264V, 50/60 Hz,
approx. 4 – 6VA
24V DC rating: 24V ±15%, approx. 2.5W
■GENERAL PRECAUTIONS
• Before you remove the unit or mount it, turn off the power
supply and input signal for safety.
• Be sure to put the terminal cover on while the power is
supplied.
■ENVIRONMENT
• Indoor use.
• If the unit’s environmental protection is compromised
(e.g. when multiple units are to be mounted side by side)
when heavy dust or metal particles are present in the air,
install them inside an enclosure with a proper ventilation.
• Do not install the unit where it is subjected to continuous
vibration. Do not subject the unit to physical impact.
• Environmental temperature must be within -5 to +55°C
(23 to 131°F) with relative humidity within 30 to 90% RH
in order to ensure adequate life span and operation.
■REQUIREMENTS TO ENSURE IP65
• Observe the designated panel cutout size (31.5 × 138 mm).
• Single mounting only. IP65 is not ensured when the units
are clustered side by side.
• The watertight packing included in the product package
must be placed behind the front cover.
• The mounting bracket must be fastened tightly until they
hit the panel.
• Confirm visually that the packing is not contorted or ex-
cessively run off the edge after installation.
■WIRING
• Do not install cables close to noise sources (relay drive
cable, high frequency line, etc.).
• Do not bind these cables together with those in which
noises are present. Do not install them in the same duct.
■TERMINAL BLOCK
• The terminal block is separable in two pieces. Loosen two
screws on top and bottom of the terminal block to sepa-
rate.
• Be sure to turn off the power supply, input signal and
power supply to the output relays before separating the
terminal block.
Terminal Block
Separable
Terminal Block Screw
(top & bottom)

48NDV
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-9436-A Rev.12 P. 2 / 8
■AND ....
• The unit is designed to function as soon as power is sup-
plied, however, a warm up for 10 minutes is required for
satisfying complete performance described in the data
sheet.
COMPONENT IDENTIFICATION
50
40
30
20
10
0
10
20
30
40
50
m
3
/h %
mA
100 SET
H
S
P
Z
L
90
80
70
60
50
40
30
20
10
0
M
Brackets
Body
A
Scale Plate
Pull up the part ‘A’ when replacing the scale plate.
INSTALLATION
■PANEL CUTOUT unit: mm
138 +1
–0
31.5
Note 1: Observe at the minimum of 3 cm above and below the units
for heat dissipation.
Note 2: No bezel is needed when the panel is cut according to the
above drawings.
Panel thickness: 1.6 – 8.0 mm
■ SINGLE MOUNTING
(Conform to degree of protection IP65)
138 +1
–0
L
Panel thickness: 1.6 – 8.0 mm
L = {31.5 + 36 × (N –1)}
(N : number of units)
+1
–0
■ CLUSTERED MOUNTING
(Not conform to degree of protection IP65)
+1
–0
61.5 min.
■USING BEZELS
Bezels are used when the unit needs to be adapted to an ex-
isting panel cutout. It is not required when the panel cutout
size is as specified in the unit’s data sheet (31.5 × 138 mm).
Three types of bezels are selectable when ordering.
Standard type: Fits into M-System’s 48 Series’ panel
cutout (38 × 139.5 mm)
Option /D type: Fits into DIN panel cutout
(33 × 138 mm)
Option /F type: Fits into Fuji Electric PAJ, PAK, PBA,
etc, panel cutout (44 × 138 mm)
Slide the top and bottom parts of the bezel into the back of
the front cover as shown below.
Bezel
When multiple units are to be clustered side by side, insert
one bezel between two units as shown below.
• When mounting two or more indicators side by side:
■HOW TO MOUNT THE UNIT ON A PANEL
1) Insert the unit into the panel cutout. The watertight
packing must be in place to hold the unit. Do not remove
it even when the protection is not required.
The IP65 front cover protection is effective only with sin-
gle mounting, with the designated cutout size (31.5 ×138
mm).
Panel
Watertight Packing

48NDV
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-9436-A Rev.12 P. 3 / 8
2) Push the mounting brackets into the grooves on top and
bottom of the rear module, until they hit the panel’s rear
side.
Leave at least 3 centimeters both above and below the
unit for ventilation.
Bracket
TERMINAL CONNECTIONS
Connect the unit as in the diagram below or refer to the connection diagram on the side of the unit.
■EXTERNAL DIMENSIONS unit: mm (inch)
75 (2.95)
103 (4.06)
10 (.39) 18
(.71)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16–M3 SCREW
TERMINALS
2–M3 SCREWS
144 (5.67)
137.5 (5.41)
4
*1
(.16)
36 (1.42) 31 (1.22)
100 (3.94)
Rounded corners for the option /D
■OPTION /D BEZEL*3
*1. Space required when replacing the scale plate.
*2. Used for the existing panel cutout of M-System 48 Series (38 ×139.5 mm).
*3. Used for the existing DIN panel cutout (33 ×138 mm)
*4. Used for the existing panel cutout of Fuji Electric PAJ, PAK, PBA (44 ×138 mm), etc.
■STANDARD BEZEL*2
10.4
(.41)
7.5
(.30)
3.9
(.15)
136.5 (5.37)
144 (5.67)
11.4
(.45)
7.5
(.30)
4.9
(.19)
136.5 (5.37)
144 (5.67)
8.5
(.33)
10.4
(.41)
7.5
(.30)
136.5 (5.37)
144 (5.67)
■OPTION /F BEZEL*4

48NDV
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-9436-A Rev.12 P. 4 / 8
75 (2.95)
103 (4.06)
10 (.39) 18
(.71)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16–M3 SCREW
TERMINALS
2–M3 SCREWS
144 (5.67)
137.5 (5.41)
4
*1
(.16)
36 (1.42) 31 (1.22)
100 (3.94)
Rounded corners for the option /D
■OPTION /D BEZEL*3
*1. Space required when replacing the scale plate.
*2. Used for the existing panel cutout of M-System 48 Series (38 ×139.5 mm).
*3. Used for the existing DIN panel cutout (33 ×138 mm)
*4. Used for the existing panel cutout of Fuji Electric PAJ, PAK, PBA (44 ×138 mm), etc.
■STANDARD BEZEL*2
10.4
(.41)
7.5
(.30)
3.9
(.15)
136.5 (5.37)
144 (5.67)
11.4
(.45)
7.5
(.30)
4.9
(.19)
136.5 (5.37)
144 (5.67)
8.5
(.33)
10.4
(.41)
7.5
(.30)
136.5 (5.37)
144 (5.67)
■OPTION /F BEZEL*4
■CONNECTION DIAGRAM
■ ALARM OUTPUT CODE 4: 4 points■ ALARM OUTPUT CODE 2: 2 points■ ALARM OUTPUT CODE 0: None
1
2
12
13
14
INPUT
+
–
15
16
1
2
12
13
14
15
16
INPUT
+
–
LLa
11
La
LLb
Lc, LLc
7
8
9
8
9
10
HHa
7Hc, HHc
HHb
Ha
HH OUTPUT
H OUTPUT
LL OUTPUT
L OUTPUT
1
2
INPUT
+
–
15
16
POWER
U(+)
V(–)
U(+)
V(–)
La
Lb
Lc
Hc
Ha
Hb
H OUTPUT
L OUTPUT
POWER
U(+)
V(–)
POWER
• DC Powered
■ Relay Protection
• AC Powered
LOAD
Inductive
Load (Coil)
Varistor or Spark
Quenching Circuit
U
LOAD
Inductive
Load (Coil)
Diode, Varistor or
CR Circuit

48NDV
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-9436-A Rev.12 P. 5 / 8
FRONT PANEL CONFIGURATION
50
40
30
20
10
0
-10
-20
-30
-40
-50
m3/h %
mA
100 SET
2
S
P
Z
1
90
80
70
60
50
40
30
20
10
0
M
• Bar Color Patterns
Pattern 1 (Bar LED color code C1)
orange orange
green
orange
Input < L L < Input < H H < Input
green
red
H
L
Pattern 2 (Bar LED color code C2)
orange green
green
red
red
red
H
L
50
40
30
20
10
0
-10
-20
-30
-40
-50
m3/h %
mA
100 SET
H
S
P
Z
L
90
80
70
60
50
40
30
20
10
0
M
50
40
30
20
10
0
-10
-20
-30
-40
-50
m3/h %
mA
100 SET
H
S
P
Z
L
90
80
70
60
50
40
30
20
10
0
HH
LL
M
SET (ENTER) Button
Color Setpoint 2 Adj. & Function
Span Adj. & Setting
Decimal Point Position, Moving Average,
Brightness Adj.
Zero Adj. & Setting
Color Setpoint 1 Adj. & Function
Setting UP Button, Switcing Detailed Settings
Mode & Setting Selector
Setting DOWN Button, Switcing Detailed Settings
Digital Indicator
Setpoint 2 Value
Setpoint 1 Value
PV Indicator
Note: Setpoint 1 or 2 provided only for the multi-color bar type.
■ALARM OUTPUT CODE 0: None
SET (ENTER) Button
H Setpoint Adj. & Alarm Function
Span Adj. & Setting
Decimal Point Position, Moving Average,
Brightness Adj.
Zero Adj. & Setting
L Setpoint Adj. & Alarm Function
Setting UP Button, Switcing Detailed Settings
Mode & Setting Selector
Setting DOWN Button, Switcing Detailed Settings
H Setpoint
L Setpoint
PV Indicator
SET (ENTER) Button
HH Setpoint Adj. & Alarm Function
H Setpoint Adj. & Alarm Function
Span Adj. & Setting
Decimal Point Position, Moving Average,
Brightness Adj.
Zero Adj. & Setting
L Setpoint Adj. & Alarm Function
LL Setpoint Adj. & Alarm Function
Setting UP Button, Switcing Detailed Settings
Mode & Setting Selector
Setting DOWN Button, Switcing Detailed Settings
HH Setpoint
H Setpoint
L Setpoint
LL Setpoint
PV Indicator
■ALARM OUTPUT CODE 2: 2 points
Digital Indicator
■ALARM OUTPUT CODE 4: 4 points
Digital Indicator

48NDV
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-9436-A Rev.12 P. 6 / 8
ADJUSTMENT PROCEDURE
L SET L
M
Increase / Decrease
L Setpoint Complete
LL SET LL
M
Increase / Decrease
LL Setpoint Complete
H
MPress at once
ON Time Delay for
H Setpoint
Increase / Decrease
Complete
Digital Indicator
H SET H
M
Increase / Decrease
H Setpoint Complete
HH SET HH
M
Increase / Decrease
HH Setpont Complete
2 SET 2
M
Increase / Decrease
Increase / Decrease
Setpoint 2 Complete
1 SET 1
M
Setpoint 1 Complete
LED OFF
LED OFF
LED BlinkingMode Selector *1
UP / DOWN Button
UP / DOWN Button
LED BlinkingMode Selector *1UP / DOWN Button
LED BlinkingMode Selector *1UP / DOWN Button
LED BlinkingMode Selector *1
■ZERO ADJUSTMENT: Apply 0% input signal before adjustment. All alarm setpoints will be reset after the adjustment.
SET H
HH
MPress at once
ON Time Delay for
HH Setpoint
Increase / Decrease
Complete
Digital Indicator
SET HH
L
MPress at once
ON Time Delay for
L Setpoint
Increase / Decrease
Complete
Digital Indicator
SET L
LL
MPress at once
ON Time Delay for
LL Setpoint
Increase / Decrease
Complete
Digital Indicator
SET LL
Z
MPress at once
Zero Adjustment
Digital Indicator / Bargraph
Z SET Z
M
Increase / Decrease
Zero Adjustment
Digital Indicator Only Complete
Z
ON
LED OFF
■SPAN ADJUSTMENT: Apply 100% input signal before adjustment. All alarm setpoints will be reset after the adjustment.
S
LED OFF
■DECIMAL POINT POSITION
■ALARM SETTING: Proceed after the zero / span adjustments and the decimal point position setting.
• 48NDV-4, 48NDV-2 *2
• 48NDV-0 *3
*1. Keep pressing at least for 3 seconds to activate Mode Selector M. Press briefly for second and more times within 1 minute after it has been activated.
*2. HH or LL setpoints are not provided for the 48NDV-2.
*3. 1 or 2 setpoints are not provided for the 48NDV-0R, -0Y, -0G or -0B.
Note: Each setting sequence is complete only when SET button is pressed. Once set, parameters are not lost even after the power is removed.
MPress at once
Span Adjustment
Digital Indicator / Bargraph
S SET S
M
Increase / Decrease
Span Adjustment
Digital Indicator Only Complete
S
ON
P SET
M
Increase / Decrease
Decimal Point Position Complete
P

48NDV
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-9436-A Rev.12 P. 7 / 8
LED OFF LED BlinkingMode Selector *1UP / DOWN Button
■MOVING AVERAGE SAMPLE NUMBERS
P
MPress at once
Moving Average
Sample Numbers
Increase / Decrease
Complete
Digital Indicator
SET P
LED OFF LED BlinkingMode Selector *1UP / DOWN Button
■LED BRIGHTNESS ADJUSTMENT
P
M
Press at once
LED Brightness Adjustment
Increase / Decrease*2
Complete
Digital Indicator
SET P
Digital Indicator
Press at once
*1. Keep pressing at least for 3 seconds to activate Mode Selector M. Press briefly for second and more times within 1 minute a
fter it has been activated.
*2. Pressing UP or DOWN button shifts the LED brightness in 7 levels. Factory default is set to 7, the brightest level.
Note: Each setting sequence is complete only when SET button is pressed. Once set, parameters are not lost even after the power is removed.
■BARGRAPH / DIGITAL INDICATOR ZERO ADJUSTMENT
1) Apply 0% input signal.
2) Hold down [M] for 3 seconds* and push [M] to choose [Z].
3) Press [UP] and [DOWN] buttons at once. (Blinking Z
LED is switched to continuous ON state.)
4) Press [UP] or [DOWN] buttons until the bargraph shows
0%, and the digital indicator comes to a desired value,
and press [SET].
■DIGITAL INDICATOR ZERO ADJUSTMENT
1) Hold down [M] for 3 seconds* and push [M] to choose [Z].
2) Press [UP] or [DOWN] buttons until the digital indicator
comes to a desired value, and press [SET].
■BARGRAPH / DIGITAL INDICATOR SPAN ADJUSTMENT
1) Apply 100% input signal.
2) Hold down [M] for 3 seconds* and push [M] to choose [S].
3) Press [UP] and [DOWN] buttons at once. (Blinking S
LED is switched to continuous ON state.)
4) Press [UP] or [DOWN] buttons until the bargraph shows
100%, and the digital indicator comes to a desired value,
and press [SET].
■DIGITAL INDICATOR SPAN ADJUSTMENT
1) Hold down [M] for 3 seconds* and push [M] to choose [S].
2) Press [UP] or [DOWN] buttons until the digital indicator
comes to a desired value, and press [SET].
■DECIMAL POINT POSITION
1) Hold down [M] for 3 seconds* and push [M] to choose [P].
2) Press [UP] or [DOWN] buttons until the decimal point
comes to a desired position, and press [SET].
■ALARM SETPOINT ADJUSTMENTS
• 48NDV-2: H [L setpoint] to 100%
L 0% to [H setpoint]
No alarm trip is selectable
• 48NDV-4: HH [H setpoint] to 100%
H [L setpoint] to [HH setpoint]
L [LL setpoint] to [H setpoint]
LL 0% to [L setpoint]
No alarm trip is selectable
• How to Set LL (or L, H, HH, 1, 2) Setpoints
1) Hold down [M] for 3 seconds* and push [M] to choose
[LL].
2) Press [UP] or [DOWN] buttons until the indicator comes
to the desired position, and press [SET].
(Same procedure for L, H, HH, 1, 2 setpoints)
• How to Cancel HH and H Alarms
1) Press [UP] or [DOWN] buttons until the indicator comes
to the upper limit (digital indicator shows “----”), and
press [SET].
HH indicator must be set before H as the H setpoint can-
not go above the HH setpoint.
• How to Cancel LL and L Alarms
1) Press [UP] or [DOWN] buttons until the indicator comes
to the lower limit (digital indicator shows “----”), and
press [SET].
LL indicator must be set before L as the L setpoint can-
not go below the LL setpoint.
■LL (or L, H, HH) ALARM ON TIME DELAY
1) Hold down [M] for 3 seconds* and push [M] to choose
[LL].
2) Press [UP] and [DOWN] buttons at once. Current setting
value in seconds is shown at the right end of the digital
indicator, with ‘d.’ at the left end.
Factory default setting is “0”.
3) Press [UP] or [DOWN] buttons until the meter shows the
desired value, and press [SET]. (The range between 0 to
15 sec. can be set.)
(Same procedure for L, H, HH, 1, 2 setpoints)

48NDV
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: [phone] Fax: [phone] E-mail: [e-mail]
EM-9436-A Rev.12 P. 8 / 8
■MOVING AVERAGE SAMPLE NUMBER
1) Hold down [M] for 3 seconds* and push [M] to choose [P].
2) Press [UP] and [DOWN] buttons at once. Current setting
value is shown at the right end of the digital indicator,
with ‘A.’ at the left end.
Factory default setting is “4”.
3) Press [UP] or [DOWN] buttons until the indicator shows
the desired value (1, 2, 4, 8 or 16), and press [SET].
■LED BRIGHTNESS ADJUSTMENT
1) Hold down [M] for 3 seconds* and push [M] to choose [P].
2) Press [UP] and [DOWN] buttons at once for two times.
Current setting value is shown on the digital indicator,
with ‘c.’ at the left end. Factory default setting is ‘7,’ the
brightest.
3) Press [UP] or [DOWN] buttons until the indicator shows
the desired setting (1 through 7), and press [SET].
* The [M] button remain activated for 1 minute after it has
been used to choose a indicator LED (programming mode).
During this period, pressing the [M] button briefly is enough
to choose another indicator. After 1 minute, it turns to deac-
tivated state.
CALIBRATION PROCEDURE
This unit is calibrated at the factory to meet the ordered
specifications, therefore you usually do not need any cali-
bration.
For matching the indication to a receiving instrument or in
case of regular calibration, adjust the output as explained
in the following.
■HOW TO CALIBRATE THE OUTPUT INDICATION
Use a signal source and measuring instruments of sufficient
accuracy level. Turn the power supply on and warm up for
more than 10 minutes.
1) ZERO: Apply 0% input and adjust the bargraph and
digital indicator to 0% following the each procedure ex-
plained in “ADJUSTMENT PROCEDURE.”
2) SPAN: Apply 100% input and adjust the bargraph and
digital indicator to 100% following the same procedure.
3) Check ZERO adjustment again with 0% input.
4) When ZERO value is changed, repeat the above proce-
dure 1) – 3).
MAINTENANCE
Regular checking procedure is explained below:
■CHECKING
Warm up the unit for at least 10 minutes. Apply 0%, 25%,
50%, 75% and 100% input signal. Check that the bargraph
and digital indicator for the respective input signal remains
within accuracy described in the data sheet. When the bar-
graph and digital indicator are out of tolerance, recalibrate
the unit according to the “CALIBRATION PROCEDURE”
explained earlier.
WIRING INSTRUCTIONS
■SCREW TERMINAL
Torque: 0.6 N·m
■SOLDERLESS TERMINAL
Refer to the drawing below for recommended ring tongue
terminal size. Spade tongue type is also applicable.
Applicable wire size: 0.25 to 1.65 mm2(AWG 22 to 16)
Recommended manufacturer: Japan Solderless Terminal
MFG.Co.Ltd, Nichifu Co.,ltd
6 (.24) max
3.3 (.13) max
mm (inch)
LIGHTNING SURGE PROTECTION
M-System offers a series of lightning surge protectors for
protection against induced lightning surges. Please contact
M-System to choose appropriate models.