M-system AS4V User manual

AS4V
P. 1 / 4 EM-1609 Rev.9
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System's Sales Office or representatives.
■ PACKAGE INCLUDES:
Signal conditioner (body + base socket + input resistor) ... (1)
Input resistor is provided only with current input type.
■ MODEL NO.
Check that model No. described on specification label is
exactly what you ordered.
■ INSTRUCTION MANUAL
This manual describes necessary points of caution when you
use this product, including installation, connection and basic
maintenance procedures.
POINTS OF CAUTION
■ INSULATION CLASS
• This unit is provided with the class of basic insulation.
Prior to installation, check that the insulation class of this
unit satisfies the system requirements.
■ CONFORMITY WITH CE DIRECTIVES OR UL
•This equipment is suitable for use in a Pollution Degree 2
environment and in Installation Category II, with the maxi-
mum operating voltage of 300V.
Basic insulation is maintained between signal input, output
and power input. Prior to installation, check that the insula-
tion class of this unit satisfies the system requirements.
• Altitude up to 2000 meters
• The equipment must be mounted inside a panel.
• The equipment must be installed such that appropriate
clearance and creepage distances are maintained to conform
to CE/UL requirements. Failure to observe these require-
ments may invalidate the CE/UL conformance.
• For the CE Conformity: Insert a noise filter for the power
source connected to the unit. Densei-Lambda Noise Filter
Model MZS-1206-33 or equivalent is recommended.
The actual installation environments such as panel configu-
rations, connected devices, connected wires, may affect the
protection level of this unit when it is integrated in a panel
system. The user may have to review the CE requirements
in regard to the whole system and employ additional protec-
tive measures to ensure the CE conformity.
■ POWER INPUT RATING & OPERATIONAL RANGE
• Operational range & power consumption: Check the power
rating for the unit on the specification label.
Rating 100 – 240V AC: 85 – 264V, 47 – 66 Hz, approx. 6VA
(100 – 240V ±10% for UL)
Rating 24V DC: 24V ±10%, approx. 3.5W
Rating110VDC:85–150V,approx.3.5W(110V ±10%forUL)
• Power fuse: A power fuse of the rating as shown below is
incorporated for safety. However, DO NOT replace it by the
user.
T 0.25A 250V
INSTRUCTION MANUAL
MODEL AS4V
Input Resistor
DC ALARM
(dual or quad alarm trip; field-configurable)
Connection
Diagram Label Base Socket
Body
Specification
Label
Clamp
(top & bottom)
DIN Rail
35mm wide
Spring Loaded
DIN Rail Adaptor
Shape and size of the base socket
are slightly different with various
socket types.
■ UNPLUGGING THE UNIT
• Before you remove the unit from its base socket or mount it,
turn off the power supply and signal input for safety.
■ ENVIRONMENT
• Indoor use
• When heavy dust or metal particles are present in the air,
install the unit inside proper housing with sufficient ventila-
tion.
• Do not install the unit where it is subjected to continuous
vibration. Do not subject the unit to physical impact.
• Environmental temperature must be within -5 to +55°C (23
to131°F) with relative humidity within 30 to90% RH in order
to ensure adequate life span and operation.
■ WIRING
• Do not install cables (power supply, input and output) close
to noise sources (relay drive cable, high frequency line, etc.).
• Do not bind the unit's cables together with cables where
high noise levels are present. Do not install them in the same
duct.
■ AND ....
• The unit is designed to function as soon as power is
supplied, however, a warm up for 10 minutes is required for
satisfying complete performance described in the data sheet.
COMPONENT IDENTIFICATION
INSTALLATION
Detach the yellow clamps located at the top and bottom of the
unit for separating the body from the base socket.
■ DIN RAIL MOUNTING
Set the base socket so that its
DIN rail adaptor is at the bot-
tom. Position the upper hook
at the rear side of base socket
on the DIN rail and push in the
lower. When removing the
socket, push down the DIN rail
adaptor utilizing a minus
screwdriver and pull.
■ WALL MOUNTING
Refer to the drawings in the
“TERMINAL CONNECTION”
section.

AS4V
P. 2 / 4 EM-1609 Rev.9
FRONT PANEL CONFIGURATION & PROGRAMMING
■PROGRAMMING PROCEDURE
1) Press ITEM UP or DOWN key until ITEM display indicates “01”.
2) PressDATAUP or DOWN key and choose “1” or “2” onDATAdisplay.
1 : Only alarm setpoints are modifiable.
2 : All parameters are modifiable.
3) Press ITEM UP or DOWN key until ITEM display shows the ITEM
No. you need to change.
4) Press DATA UP or DOWN key and choose a DATA No. or value you
need on DATA display.
5) Repeatabove3and4.(Entereddataisstoredwhenyoumovetoanew
ITEM.)
6) Press ITEM UP or DOWN key until ITEM display indicates “01”.
7) Press DATA UP or DOWN key and choose “0” on the display.
8) Press ITEM UP or DOWN key until ITEM display indicates “P”. DATA display shows process input. You can now check data
setting by choosing ITEM No.
Note: DO NOT press UP and DOWN keys simultaneously.
L1
L2
L3
L4
ALARM
DATA
ITEM
DATA
ITEM
ITEM No. Display
DATA UP-DOWN Keys
ITEM No. UP-DOWN Keys
*Monitor LEDs
DATA Display
*L3 or L4 does not turn on for dual output type.
MDF.
CODE
ITEM DATA CONTENTS DEFAULT SETTING
PN/A -1999 – 9999 Process input display in engineering unit (as set in ITEM 07/08) ––
L1 1, 2 -1999 – 9999 L1 alarm setpoint in engineering unit Quad: 20.0 Dual: 20.0
L2 1, 2 -1999 – 9999 L2 alarm setpoint in engineering unit Quad: 30.0 Dual: 80.0
L3 1, 2 -1999 – 9999 L3 alarm setpoint in engineering unit *1Quad: 70.0
L4 1, 2 -1999 – 9999 L4 alarm setpoint in engineering unit *1Quad: 80.0
01 0, 1, 2 Modification code 1
0:Data indication only.
1:Only ITEM L1 – L4 are modifiable.
2:All parameters are modifiable.
02 N/A 0 – 99 Status indication (“0” is normally indicated.)
0: Normal 1: Memory error 10: Out of input range -15 – 115%
03 N/A 0, 1, 4 Input range 0: S1, 1: S2, 4: Z1 Specified when ordering
04 N/A -15.0 – 115.0 Input indicated in % (as set in ITEM27, 28) ––
05 2 -19.99 – 99.99 Zero adjustment (%) (fine adj. of the value set in ITEM 27) 0.00
06 2 0.000 – 9.999 Gain adjustment (fine adj. of the value set in ITEM 28) 1.000
07 2 -1999 – 9999 Display range scaling 0% *20.0
08 2 -1999 – 9999 Display range scaling 100% *2100.0
09 2 0, 1, 2, 3 Decimal point position 0 : _ _ _ _ 1
(Specify the number of 1 : _ _ _ . _
digits 2 : _ _ . _ _
3:_. _ _ _
10 2 0 – 99 Power ON-delay time (seconds) 5
11 20– 999 Alarm ON-delay time (seconds) 0
12 2 0, 1, 2, 3, 4 Moving average (sampling cycle: 100 msec.) 0
0: No, 1: 4 samples, 2: 8 samples, 3: 16 samples, 4: 32 samples
13 2 0, 1 L1 trip operation (0: Lo, 1: Hi) Quad: 0 Dual: 0
14 2 0, 1 L2 trip operation (0: Lo, 1: Hi) Quad: 0 Dual: 1
15 2 0, 1 L3 trip operation (0: Lo, 1: Hi) *1Quad: 1
16 2 0, 1 L4 trip operation (0: Lo, 1: Hi) *1Quad: 1
17 2 0, 1 – 60 Power-saving mode 0: Continuous display 10
1 – 60: Time before display turned off (minutes)
18 2 0, 1 L1 coil at alarm (0: Energized, 1: De-energized) 0
19 2 0, 1 L2 coil at alarm (0: Energized, 1: De-energized) 0
20 2 0, 1 L3 coil at alarm (0: Energized, 1: De-energized) *10
21 2 0, 1 L4 coil at alarm (0: Energized, 1: De-energized) *10
22 N/A –– Version No. indication —
23 2 1 – 9999 L1 hysteresis (deadband) in engineering unit 1.0
24 2 1 – 9999 L2 hysteresis (deadband) in engineering unit 1.0
25 2 1 – 9999 L3 hysteresis (deadband) in engineering unit 1.0
26 2 1 – 9999 L4 hysteresis (deadband) in engineering unit 1.0
27 2 S2: -10.0 – 10.0*30% input voltage/current (ITEM 27 < ITEM 28) S1: -1.00V, S2: -10.0V, Z1: 4.0mA
28 2 S2: -10.0 – 10.0*3100% input voltage/current (ITEM 27 < ITEM 28) S1: 1.00V, S2: 10.0V, Z1: 20.0mA

AS4V
P. 3 / 4 EM-1609 Rev.9
TERMINAL CONNECTIONS
Connect the unit as in the diagram below or refer to the connection diagram label on top of the unit.
When an input resistor is provided with the module, attach it together with input wiring to the input screw terminals.
U(+)
V(–) POWER
7
8
+
–
*
INPUT
5
R
6
*Input shunt resistor attached for current input.
10
11
9
2
3
1
L4 OUTPUT
L1 OUTPUT
COM
L3 OUTPUT
L2 OUTPUT
COM
■N.O. RELAY ■N.C. RELAY
10
11
9
2
3
1
L4 OUTPUT
L1 OUTPUT
COM
L3 OUTPUT
L2 OUTPUT
COM
80 (3.15)
50 (1.97) 103 (4.06)
132 (5.20)
20
(.79)
•When mounting, no extra space is needed between units.
5678
21 1110
[3.3 (.13)]
80 (3.15)
35.4 (1.39)
40 (1.57)
50 (1.97)
7.8 (.31)
CLAMP
(top & bottom)
DIN RAIL
35mm wide
2–4.5 (.18) dia.
MTG HOLE
25 (.98) deep
11–M3.5
SCREW
39
4
78
21 1110
39
4
12 (.47)
INPUT RESISTOR
(model: REM)
56
Input shunt resistor attached
for current input.
■ DIMENSIONS mm (inch)
■ CONNECTION DIAGRAM
■ TERMINAL ASSIGNMENT mm (inch)
29 2 0, 1 Latching control (0: Disabled, 1: Enabled) 0
Selecting "0" resets latching relays. Turning power supply off
also resets them.
30 –– 0000 – 1111 Alarm indication (0: OFF, 1: ON) ––
The MSD indicates the L1, while the LSD indicates the L4.
*1: Quad alarm trip type only *2: Of the range set in ITEM 05/06. ITEM 07 < ITEM 08.
*3: S1-1.00 – 1.00, Z1: 0.0 – 50.0
U(+)
V(–) POWER
7
8
+
–
*
INPUT 5 R6
*Input shunt resistor attached for current input.
10
11
9
2
3
1
L2 OUTPUT
L1 OUTPUT
N.C.
N.O.
COM
N.C.
N.O.
COM
■SPDT RELAY
ITEM DATA CONTENTS DEFAULT SETTING
MDF.
CODE

AS4V
P. 4 / 4 EM-1609 Rev.9
CHECKING
1) Terminal wiring: Check that all cables are correctly
connected according to the connection diagram.
2) Power input voltage: Check voltage across the terminal 7
–8with a multimeter.
3) Input: Check that the input signal is within 0 – 100% of
the full-scale.
4) Alarm operations: Check the alarm operations referring
to the figure below.
5) Output load: Check that the output load is 380V AC/
100VA or 125V DC/30W (380V AC/500VA or 125V DC/
150W for dual alarm, Output Code 5) at the maximum.
For maximum relay life with inductive load, external
protection is recommended.
Alarm Trip Operation Example with quad N.O. contacts
(LL, L, H, HH); Terminal No. in parentheses
Trip Operation in Power Failure
•Output Code 2: all relays turn OFF.
•Output Code 3: all relays turn ON.
•Output Code 5: Terminals 1 – 3, 9 – 11 turn ON.
050100 ▲
Input
(%) LL L
▲▲
HHH
L2 (1–2) ON
▲
L3 (1–3) ON
L4 (9–11) ON
OFF
OFF
L1 (9–10) ON
OFF
OFF
MAINTENANCE
Regular calibration procedure is explained below:
■ CALIBRATION
Warm up the unit for at least 10 minutes.
• H (HH) Setpoint
Increasetheinput signal from a value lower than thesetpoint
andcheckthat the relay trips at the H (or HH) setpointwithin
the setpoint accuracy described in the data sheet.
• L (LL) Setpoint
Decrease the input signal from a value higher than the
setpoint and check that the relay trips at the L (or LL)
setpoint within the setpoint accuracy described in the data
sheet.
When the setpoints are shifted, please contact M-System’s
Sales Office or representatives.
LIGHTNING SURGE PROTECTION
In order to protect the unit from lightning surges entering
through power supply cables, use of appropriate lightning
surge protectors are recommended. Please contact M-Sys-
tem.
M-SYSTEM WARRANTY
M-System warrants such new M-System product which it manufactures to be free from defects in materials and workmanship during the 36-month period following the date that such
productwasoriginallypurchasedifsuchproducthasbeenusedundernormaloperatingconditionsandproperlymaintained,M-System'ssoleliability,andpurchaser'sexclusiveremedies,
under this warranty are, at M-System's option, the repair, replacement or refund of the purchase price of any M-System product which is defective under the terms of this warranty. To
submit a claim under this warranty, the purchaser must return, at its expense, the defective M-System product to the below address together with a copy of its original sales invoice.
THIS IS THE ONLY WARRANTY APPLICABLE TO M-SYSTEM PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. M-SYSTEM SHALL HAVE NO LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR
SPECIAL DAMAGES OF ANY KIND WHATSOEVER.
M-System Co., Ltd., 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN, Phone: [phone], Fax: [phone], E-mail: [email protected]