Makita 1912B User manual

110
mm
(4-3/8”)
MODEL
1912B
Planing depthPlaning width
INSTRUCTION MANUAL
-
No
load
speed
Overall length Net weight
(RPMI
DOUBLE
IN
SU
LATlO
N
110
mm
(4-318“)
SPEC
IF
I
CAT1
0
N
S
2
mm
(1/16”)
16,000
355
mm
(14”)
4.2
kg
(9.3
lbsl

IMPORTANT
SAFETY
INSTRUCTIONS
(For
All
Tools)
WARNING:
WHEN USINGELECTRICTOOLS, BASICSAFETY
PRECAUTIONSSHOULDALWAYS BE FOLLOWEDTO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP
WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
in
damp
or wet locations. Keep work area well
lit.
Don't expose powertools torain.
Don't use tool
in
presence of flammable liquids or gases.
3.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4.
STORE IDLETOOLS. When not
in
use, toolsshouldbestored
in
dry, andhigh
or locked-up place
-
out of reach of children.
5.
DON'T FORCETOOL.
It
willdothejob betterand safer atthe ratefor which
it
was intended.
6.
USE RIGHT TOOL. Don't force small tool or attachment to do
the
job of a
heavy-dutytool. Don't usetoolfor purposenotintended; for example, don't
use circular saw for cutting tree limbs or logs.
7.
DRESS PROPERLY. Don't wear looseclothingorjewelry. Theycanbecaught
in
moving parts. Rubber gloves and nonskid footwear are recommended
when working outdoors.Wear protective hair coveringtocontainlong hair.
8.
USE SAFETY GLASSES. Also use face or dust mask
if
cutting operation is
dusty.
9.
DON'T ABUSE CORD. Never carrytoolby cordor yank
it
todisconnectfrom
receptacle. Keep cord from heat, oil, and sharp edges.
IO.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it
frees both hands to operate tool.
11.
DON'T OVERREACH. Keep proper footing and balance at all times.
12.
MAINTAINTOOLS WITH CARE. Keep tools sharp and cleanfor better and
safer performance. Followinstructionsfor lubricating and changingacces-
sories. Inspecttoolcords periodicallyand
if
damaged, haverepairedbyautho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
13.
DISCONNECTTOOLS. When not
in
use, beforeservicing, and when chang-
ing accessories, such as blades, bits, cutters.

14.
REMOVEADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys andadjustingwrenches are removed from tool beforeturning
it
on.
15.
AVOID UNINTENTIONALSTARTING. Don't carry toolwithfinger onswitch.
Be sure switch is OFF when plugging
in.
16.
EXTENSION CORDS. Make sure your extension cord is
in
good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause a drop
inline voltage resulting
in
loss of power and overheating. Table
1
showsthe
correct size to use depending oncord lengthand nameplateampere rating.
If
in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
TABLE
1
MINIMUM
GAGE
FOR
CORD
SETS
0-
6
6
-
10
10
-
12
12
-
16
I
Total Length
of
Cord in Feet
18 16 16 14
18 16
16 16 14
14 12
Not Recommended
l4
I
;;
I
0
-
25
I
26
-
50
I
51
-
100
I
101
-
150
Ampere Rating
More Not More
Than Than AWG
17. OUTDOOR USE EXTENSIONCORDS. Whentoolisusedoutdoors, use only
extension cords intended for use outdoors and
so
marked.
1%.
STAY ALERT. Watch what youare doing, use commonsense. Don't operate
tool when you are tired.
19.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that
is
damaged should be carefully checked to determine that
it
will
operate properly and perform itsintendedfunction. Check for alignment of
movingparts, bindingof moving parts, breakageof parts, mounting, andany
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unlessotherwise indicatedelsewhere inthis instruction manual.
Have defective switches replaced by authorized service center. Don't use
tool
if
switch does not turn
it
on and off.
20.
GUARDAGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
21. REPLACEMENT PARTS. When servicing, useonly identicalreplacement parts.
22.
POLARIZEDPLUGS. To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This plug will fit in a
polarized outlet only one way. If the plug does not fit fully
in
the outlet,
reversethe plug.
If
it
stilldoes notfit, contact aqualifiedelectriciantoinstall
the proper outlet. Do not change the plug in any way.
3

VOLTAGE WARNING: Beforeconnecting the tool toa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplateof the tool. A power source
with
voltage greater than that specified
for the tool can result
in
SERIOUS INJURYtothe user
-
as well as damage to
the tool.
If
in
doubt,
DO
NOT
PLUG
IN
THE
TOOL. Using a power source
with
voltage less than the nameplate rating is harmful to the motor.
ADDITIONAL SAFETY RULES
1.
Rags, cloth, cord, string and the like should never be left around the work
2.
Avoid cuttingnails. Inspect for and remove allnailsfromthe workpiece before
3.
Handle the blades very carefully.
4.
Be sure the blade installation bolts are securelytightened before operation.
5.
Hold the tool firmly with both hands.
6.
Keep hands away from rotating parts.
7.
Before using the tool on an actual workpiece, let
it
run for a while. Watch
for vibration or wobbling that could indicate poor installation or a poorly
balanced blade.
8.
Make sure the blade is not contacting the workpiece before the switch is
turned on.
9.
Wait until the blade attains
full
speed before cutting.
area.
operation.
IO.
Keep at least
200
mm
(8")
away from the tool at all times.
11.
Always switch off andwait for the bladestocome toacomplete stopbefore
12.
Neverstickyour finger intothe
*tp
chute. Chutemayjam whencuttingdamp
13.
Do
not leave the tool running. Operate the tool only when hand-held.
14.
When leaving the planer, switchoff and set
it
with
the front base up on a
15. Always change both blades or covers on the drum, otherwise the resulting
any adjusting.
wood. Clean out chips with a stick.
wooden block,
so
that the blades do not contact anything.
imbalance will cause vibration and shorten tool life.
SAVE THESE INSTRUCTIONS.
4

Removing
or
installingplaner blades
CAUTION
:
Always
be
sure
that
the
tool
is
switched
off
and unplugged before removing or installing
the blade.
The blade
is
secured with four bolts.
Re-
move the inner two bolts entirely with
the socket wrench and loosen the outer
two bolts two turns each.
When
you
install new or sharpened blades,
first clean out all chips or foreign matter
adhering to the drum or blades. Use blades
of
the same dimensions and weight, or
drum oscillation/vibrarion will result, caus-
ing poor planing action and, eventually,
tool breakdown.
Screw the blade onto the adjust plate,
slip
it
into the groove on the drum, then fit the
drum cover on over
it.
Fasten with hex
flange hd. bolt. See Fig.
When properly installed, the side of the
blade should be flush with the outside edge
of the rear base.
Hex. flange hd. bolt
I
Plat
Adjust plate
CAUTION
:
Tighten carefully the planer blade installation bolts when attaching planer blades to the
planer.
A
loose installation bolt can be dangerous.Always check to
see
they are tightened
securely.
5

Using blade gauge for even blade setting
Although the blade protrusion for desired cutting depth
is
easily obtained by turning the
front knob, the setting of the blade itself in relationto the work may require adjustment.
This
is
done conveniently with the blade gauge provided.
First, remove the blade from the tool by unscrewingthe hex bolts. Now
set
the blade on
the gauge base
so
that the cutting edge of the blade
is
perfectly flush with the inside flank
of the gauge plate. Loosen the screws on the adjust plate, then simply press in the heel of
the adjust plate flysh with the back side of the gauge base and tighten the two screws on
top. This insures that your blade tip will be
set
properly when remounted inthe tool
so
as
1)
Set
blade tip flush with inside flank of
2)
Press in heel
of
adjust plate flush with
3)
Tighten two screws on the adjust plate
gauge base.
back side
of
gauge base.
to hold blade in place.
Adjust plate
Planer blade
Inside flank
of gauge base
Gauge base
I
For the correctplaner blade setting
Your planing surface will end up rough and uneven, unless the blade
is
set
properly and
securely. The blade must be mounted
so
that'the cutting edge
is
absolutely
level,
that
is,
parallel to the surface of the rear base. Below are some examples of proper and improper
settings.
(A)
Front
base (Movable shoe)
(B)
Rear base (Stationary shoe)
Correct
setting
Nicks in
surface
Gouging
at start
Gouging
at end
6
Although this side view cannot show
it,
the
edges of
the
blades runperfectly
parallel
to
the rear base surface.
Cause
:
One or bothblades fails
to
have
edge parallel to rear base line.
Cause: One or both blade edges fails
to protrude enough in relation
to rear base line.
Cause: One or both blade edges pro-
trudes
too
far in relation to
rear base
line.

Adjusting depth
of
cut
Depth of cut may be adjusted by simply
turning the knob on the front of the tool.
Switchaction
To start the tool, simply pull the trigger.
Release the trigger to stop. For continuous
operation, pull the trigger and then push in
the lock button.
To
stop
the
tool
from
the
locked position, pull the trigger fully, then
release
it.
CAUTION
:
Before plugging in the tool, always check to
see
that the trigger switch actuates properly
and returns tothe
"OFF"
positionwhen released.
Planingoperation
First, rest the tool front base flat uponthe
workpiece surface without the blades mak-
ing any contact. Switch on and wait until
the blades attain full speed. Then move the
tool gently forward. Apply pressureon the
front of tool
at
the start
of
planing, and
at
the back
at
the end of planing. Planingwill
be easier if you incline the workpiece in
stationary fashion,
so
that you can plane
somewhat downhill. The speed and depth
of cut determine the kind of finish. The power planer keeps cutting
at
a
speed that will
notresult injamming by chips. For rough cutting, the depth of cut can be increased, while
for
a
good finish you should reduce the depth of cut and advance the tool more slowly.
7

Chamfering
To
make
a
cut
as
shown
at
the right, align the
"V"
groove in the
front base with the edge of the workpiece and plane
it
as
shown
inthe figure (A).
Sharpening planer blades
Always keep your bladessharp for the best
performance possible.
Use
the sharpening
holder to remove nicks and produce
a
fine
edge.
First, loosen the two wing nuts on the
holder and insert the blades (A) and
(B)
so
that they contact the sides
(C)
and
(D).
Then tighten the wing nuts.
l\\\\\\\\\il
I
theedge
of
theworkpiece.
L
8

Immerse the dressing stone in water for
2
or
3
minutes before sharpening. Hold the
holder
so
that the blades both contact the
dressing stone for simultaneous sharpening
at
the same angle.
MAINTENANCE
CAUTION
:
Always be sure that the tool
is
switched off and unplugged before attempting to perform
inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and
replacement, any other maintenance or adjustment should be performed by hRakita
Authorized or Factory Service Centers, always using Makita replacement parts.
9

ACCESSORIES
CAUTION
:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use
of
any other accessories or attachments might present
a
risk
of
injury to persons.
The accessories or attachmentsshould be used only in the proper and intended manner.
0Planer blade
Width
:
110mm (4-3/8")
Part No. 793008-8
0
Dressing stone
Part
No.
794061-7
0
Extension guide
set
Part No. 191725-8
0
Screwdriver
Part No. 783002-8
0
Blade gauge
Part No. 123062-2
0
Planer blade
(Material
:
Tungstencarbide)
Width
:
110 mm (4-3/8")
Part No.
793009-6
0
Guide
rule
Part No. 164371-0
0
Sharpening holder assembly
Part No. 123055-9
0
Socket wrench
Part
No. 782209-3
10

Oct
-13-‘94
US
110
mm
(4-3/8”)
POWER PLANER
Model
1912B
Note:
The
switch and other part configurations
may differ from country to country.
11

~
1 1 Cord 27 2
2
1
Switch
28
2
3
1
Handle Cover 29 1
4 3
Pan
Head
Screw
M4x28 !With Washer)
30
1
5
1 Pan Head
Screw
M4x40 !With Washer!
6
1 Name Plate
31
1
7
4 Rwe10-5
32
1
8
2 Brush Holder
33
1
9 2 Carbon Brush 34 1
10 1 Pan Head
Screw
M4x40 lWith Washer) 35
6
11
2
Pan Head
Screw
M4x14 IWith Washer)
36
1
12
1
Rear
Cover
37
1
13 1 Knob 50
38
1
14
1
Flat Washer 10 39 1
15
1
Main
Frame
40 1
16
1
Screw M5x10 41 1
17
1
Compression Spring 18 42
1
18
1
Rubber
Packing
43
1
19 1
Front
Base
44 1
20
6
Pan
Head Screw M5x20 lWnh Washer) 45
1
21 1
Rear
Base 46
1
22
1
Baffle
Plate 47
1
23
1 Rubber Pin 4 48 2
24 1
Ball
Bearing
608LLB 49 4
50 2
25 1 Rubber Pin
4
26 1 FIELD ASSEMBLY 51 8
MAKmA
LIMITED
ONE YEAR WARRANTY
Pan Head
Screw
M5x65 [With Washer
E
Bond!
Retainer
lns~lation
Washer
ARMATURE ASSEMBLY
IWifh
Items
24. 29
&
31
-
331
Fan
68
Dust
Seal
10
Ball
Bearing
6200LLB
Bracket
Pan
Head
Screw
M4x30 IWith Washer)
V-Pulley 4-24L
Belt
Cover
Pan Head
Screw
M4x14 !With Washer!
VPulley4-38
Ball
Bearing
600022
Washer 10
Drum
Washer 12
Ball Bearing 620122
Rubber Pin
6
RubberPin4
Adlusting Plate
Pan Head
Screw
M4x5
Drum
Plate
Hex Flange Head
Bolt
M6x11
Poly
V~Bell4-272
Warranty Policy
Every
Makita
tool
is
thoroughly inspected and tested before leaving
the
factory. It
is
warranted to
he free
of
defects from workmanshio and materials for the oeriod ofONEYEAR
from
the date of
.mglnal
purchase. Should
my
troubk develop
during
lhs.;nc-yr.ar penod.
retum
the
COMPl LTt
tool.
tretght
preprd. to
one
01
Makira'r
l.actoiy
or
I\uthmircd
Scrvrce
Ccntrrr
If
tnrpectmn
shows
the truuhlr
h
zaurrd hy dclr~ttveuorkmanrhip or matcnal.
Vakita
will
repair tor
at
our
option.
replace) uithout
rhrrgc
Thir Wiliranty doer
nul
upply uhere
0
repair-
have
been made
01
aitrmmcd hy othm
repars
arc
rcqulrrd
kauw
of
normal
wa
and
tear
The
tool
has been ahured. mirured
or
improperly marntmrd.
~lt~rationi
haw
heen
made
to
thr
tool
IN
SO
EVt.NT SHALL MAKITA
HI
LIABIL
F'OK i\N\ INDIKt('T. IN('IDt\TAL OK
('a\-
StQUIXTIALUAMAGtSfROM TIIISALt OR
(1st
OI'TIII. PRODICT
TlllS
DlSCLAlUtR
APPLIES BOTHDURING AND ATTIR THF TIRM
01:
THIS WARRAYTY.
MAKITA DISCLAIMS LIABILITY tOK ANY
I\II'LIkD
WAKKANTlkS, INCIUDINL IMPLltD
AFTIR THL OYL-YEAR TLRMOI
THIS
WAKRASTY
This Warranty
gwrs
you $pcrific
legal
nghtr. and
)ou
ma)
also
haw other nght?which vary from
state
to
state
Some
state,
do
nut
allou
the
C'LCIUIIU~
or limitation of incidental
or
zunrequentral
damages.
so
the above
lmitatmn
"I
CXFIUIIO~
may
not
apply
to
you
Some
(tales
do
not
allow
limitation
on
how
lone
an
implied
uairant)
lasls,
TU
the
above
limrtation may
not
apply tu you
WARRANTIFS
01:
"LILRCHANTABILITY"
AND
"IITNISS
IOR
I\
spI.citic
PCRPOSL."
Makita Corporation
3-11
-8,
Sumiyoshi-cho,
Anjo, Aichi
446
Japan
883986
-
063 PRINTED IN JAPAN
1994
-
10
-
N
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3
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