Makita 4301BV User manual

Jig Saw
MODEL 4301BV
Variable Speed
INSTRUCTION MANUAL
SPEC IF I CAT IONS
Strokes Overall Net
per mln
Max cutting capacities
Wood at 90' 1 Wood at 45' 1 Steel at 90'
Length of
stroke
I length 1 weight
Manufacturer reserves the rlght to change specifications wlthout notice.
* Note: Specifications may differ from country to country.

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFE-
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER-
TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
5.
6.
7.
8.
9.
10.
11.
12.
13.
2
1. KEEPWORK AREA CLEAN. Clutteredareas and benches invite injuries.
2. CONSIDERWORK AREA ENVIRONMENT. Don’t use power tools in damp or
wet locations. Keep work area well lit. Don’t expose power tools to rain.
Don’t usetool in presence of flammableliquids or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don’t let visitors contact tool or extension cord.
4. STORE IDLETOOLS.When not in use,tools should bestored in dry, andhigh
or locked-upplace
- out of reachof children.
DON’T FORCETOOL.
It will do the job better and safer at the ratefor which
itwas intended.
USE RIGHT TOOL. Don’t force small tool or attachment to
do the job of a
heavy-dutytool. Don’t usetool for purpose not intended; for example, don’t
use circular saw for cutting tree limbs or logs.
DRESS PROPERLY. Don’t wear looseclothing or jewelry.They can becaught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors.Wear protective hair covering tocontain long hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
DON’T ABUSE CORD. Never carry tool by cord or yank
it todisconnect from
receptacle. Keep cord from heat,oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It’s safer than using
your handand itfrees both handsto operate tool.
DON’T OVERREACH. Keep properfooting and balanceat
all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspect tool cords periodically and if damaged, have repaired by
authorizedservice facility. Inspectextension cords periodically and replace
if damaged. Keep handlesdry, clean, and free from oil and grease.
DISCONNECTTOOLS. When not
in use, beforeservicing,andwhen changin!
accessories,such as blades, bits, cutters.

Ampere Rating
More Not More
Than Than
0-6
6 - 10
10 - 12
12 - 16
17. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
extensioncords intendedfor useoutdoors and
so marked.
18. STAY ALERT. Watch what you are doing, use common sense. Don’t
operatetool when you are tired.
19. CHECK DAMAGED PARTS. Beforefurther use of the tool, a guard or other
part that is damaged should be carefully checked to determine that it will
operate properly and perform its intendedfunction. Check for alignment of
movingparts,bindingof moving parts,breakageof parts,mounting,and any
other conditions that may affect its operation.
A guard or other part that is
damaged should be properly repairedor replacedby an authorized service
center unless otherwise indicated elsewhere in this instruction manual.
Have defective switches replaced by an authorized service center. Don’t
usetool if the switch does not turn iton and
off.
20. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators,ranges,refrigerator enclosures.
21. REPLACEMENTPARTS.When servicing,useonly identicalreplacementparts.
22. POLARIZED PLUGS.To reducethe riskof electric shock,this equipmenthas
a polarized plug (one blade is wider than the other). This plug will fit
in a
polarized outlet only one way. If the plug does not fit fully in the outlet,
reversethe plug.If it still does notfit, contact aqualified electrician to install
the proper outlet. Do not changethe plug
in any way.
3
Total Length of Cord in Feet
0 - 25 26-50 51-100 1101-150
AWG
18 16 16 14
18 16 14 12
16 16 14 12
14 12
Not recommended

VOLTAGE WARNING: Beforeconnecting the tool toa power source (receptacle,
outlet, etc.) be sure the voltage supplied
is the same as that specified on the
nameplateof the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY to the user-as well as damage to
the tool. If in doubt,
DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplaterating isharmfulto the motor.
ADDITIONAL SAFETY RULES
1, Avoid cutting nails. Inspectfor and remove all nails from the workpiece be-
2. Don't cut hollow pipe.
3. Do not cut oversize workpiece.
4. Check for the properclearancebeneaththe workpiecebeforecutting so that
5. Hold the tool firmly.
6. Make sure the blade is not contacting the workpiece before the switch is
7. Keep hands away from moving parts.
8. When cutting through walls, floors or wherever "live" electrical wires may
be encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Hold the toolonly by the insulatedgraspingsurfacestopreventelectricshock
if you cut through a "live" wire.
fore operation.
the blade will not strike the floor, workbench, etc.
turned on.
9. Do not leave the tool running. Operate the tool only when hand-held.
IO. Always switch off and wait for the bladetocometo a completestop before
11. Do not touch the bladeor the workpiece immediately after operation; they
removing the blade from the workpiece.
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
4

Installing Makita jig saw blade
CAUTION
:
Always be sure that the tool is switched off and unplugged before installingor removing
the blade.
Use the hex wrench to loosenthe bolt,
With the blade teeth facing forward, insert
the blade into the blade holder
as far as
it will go.
Make sure that the back edge of the blade
fits into the roller and tighten the bolt
securely with the hex wrench.
CAUTION
:
Use a lubricant or cutting oil between the bladeand roller when cutting iron or composi-
tion board, etc. Failureto do
so will shorten the service life of your blade and roller.

Installing universal shank jig saw blade
CAUTION
:
Always be sure that the tool is switched off and unplugged before installing or removing
the blade.
If the universal blade clamp
is used, you
can use blades of other makes which have
a universal shank like the one shown in
the figure, with
a blade width of 6.35 mm
( 1 /4").
Insert the blade into the blade holder as far
as it will go. Make sure that the end of the
blade shank reaches the bottom of the
inner
slit and tighten the bolt securely with
the hex wrench.
Straight line or ot-ita1 cuttingaction
Conventional jig saws cut with
a straight
line action, that
is, the blade moves only
up and down in
a straight line. Your saw
also cuts in this manner but, for softer
workpiece, an orbital cutting action can
be selected. Soft workpiece, like wood and
plastic permit deep penetration of indi-
vidual saw teeth. The orbital action thrusts
the blade forward on the cutting stroke
and greatly increases cutting speed over
conventional jig saws. Harder workpiece
like metal should be cut using the straight
line cutting action or
a very low orbital
setting. To select straight line or orbital
cutting, adjust the number on the saw.
1
The end of the blade
shank should reach the
I I bottom of the inner slit
6

Position 0 - For cutting in soft steel, stainless steel and plastics.
For cleancuts
in wood and plywood.
Position
I
- For cutting in soft steel, aluminum and hard wood.
Position
I1 - For cutting inwood and plywood.
For fast cutting inaluminum and soft
steel.
Position 111 - For fast cutting inwood and plywood.
Switch action
Tool speed is increased by increasing pres-
Lock button
sure on the trigger. To start the tool,
simply pull
the trigger. Release the trigger
to stop. For continuous operation, pull the
trigger and then push in the lock button.
To stop the tool from the locked position,
pull the trigger fully, then release
it. A
speed control screw is provided so that
maximum tool speed can be limited (vari-
able). Turn the speed control screw clock-
wise for higher speed, and counterclock-
wise for lower speed.
CAUTION
:
Before plugging in the tool, always check to see that the trigger switch actuates properly
and returns to the "OFF" position when released.
Operation
Turn the tool on and wait until the blade
attains full speed. Then rest the base
flat
on the workpiece and gently move the tool
forward along the previously marked cut-
ting line. When cutting curves, advance the
tool very slowly.
CAUTION
:
Failure to holdthe tool base flush with the workpiece may cause bladebreakage.
7

Bevel cutting
With the base tilted, vou can make bevel
.,
cuts at any angle between 0" and 45" (left
or right).
Loosen the bolt on the back of the base
with the hex wrench, and slide the base
backwards. Tilt the base to the desired
angle. The edge
of the housing indicates
the bevel angle. Then check for contact
between the back edge
of the blade and the
roller.
Now tighten the bolt securely on the back
of the base.
Front flush cuts
Loosen the bolt on the back of the base
with the hex wrench, then slide the base
backwards. Check the contact between the
back edge of the blade and the roller, then
secure the bolt.
Edge of housing
Roller .
I '1
8

Plungecutting
Starting
a cut at other than the edge of the
workpiece without first drilling a starting
hole requires
a "plunge cut". This can be
accomplished by tipping the tool forward
until the front end
of the base rests against
the workpiece. Switch the tool on and
lower the back end of the tool slowly,
gradually allowing the blade to saw through
the workpiece until the base
is able to sit
flat on the workpiece. You may then pro-
ceed forward with the cut in
a normal
manner.
If using
a drill for a starting hole, bore a
hole over 12 mm (1/2") in diameter. Then
insert the blade in
it and proceed.
Finishing edges
To trim edges or make dimensional adjust-
ments, run the blade lightly along the cut
edges.
For smoother cuttingof plywoods or other
materials with easily splintered surfaces,
transparent tape may be used over your
cutting line.
Using guide rule (Rip fence)
(optional accessory)
When cutting widths
of under 150" 6")
repeatedly, use of the guide rule will
assure fast, clean, straight cuts.
9

To attachthe guide rule (ripfence), use the
hex wrench to loosen the bolt on the base
in front, slip in
the guide rule and secure
the bolt.
Using
circular guide
(optional
accessory)
Use of the circular guide insures clean,
smooth cutting
of circles (radius; under
200 mm; 7-7/8") and arcs.
To attach the circular guide, use the pin,
inserting
it in the center hole (arrow) and
secure
it with the threaded knob. Then
slide the base of the tool forwards. The
circular guide attaches to the base of the
tool in the same manner
as the guide rule
Fli pin into
(ripfence).
10

Metal cutting
Always use
a suitable coolant (cutting oil)
when cutting metal. Failure to do so will
cause significant biade wear.
The underside of the workpiece can be
greased instead
of using a coolant.
11

MA1NTENANCE
CAUTION :
Always be sure that the tool is switched off and unplugged beforeattempting to perform
inspection
or maintenance.
Replacingcarbon brushes
Remove and check the carbon brushes
regularly. Replace when they wear down
to about
5 mm (3/16") or less. Keep the
carbon brushes clean and free to slip inthe
holders. Both carbon brushes should be
replaced
at the same time. Use only Makita
carbon brushes.
Use
a
holder
brushes
brush h
screwdriver
caps. Take
i, insert the I
lolder caps.
to
ou
iew
remove the brush
it the worn carbon
1 ones and secure the
I
I
I
L-
1
H
5 mm (3/16')
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or
adjustment should be performed by Makita Authorized or Factory Service Centers,
always using Makita replacement parts.
12

OPTIONAL ACCESSORIES
NOTE:
The accessorieslisted inthis manualare available at an extra cost fromyour Makita distributor or Makitafactory
servicecenter. Service centers are listed
on the warrantycard packedwith your tool.
CAUTION:
These accessories
or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present a risk of injury
to persons. The
accessories or attachments should be used only inthe proper and intended manner.
An exception: Universal shank jig saw blades with
a thickness of 1 mm - 1.25 mm (1/32" - 3/64")
and a length of 58 mm - 82 mm (2-9/32" - 3-7/32").
Circular guide assembly
Part No.
123030-5
Guiderule
Part No.
1641 13-2
Hex wrench 3
Part No. 783201-2
*Plastic case
Part NO. 824418-9
Jig saw blade (Packed 5 each)
(Note)
Refer tothe next page for "Application" of each blade.
13

No.
6-24
No.
6- 25
No
6-26
No
6-27
14
/3,6:.mmlt:dc: Ol?,i43 q17&2 mrj;Ahq!c7 Also ideal for cutting
H
stainless steel
3 ~ 55 mm thick 3 ~ 55 mm thick
3 ~ 30 mm thick 3 10 mm thick for cutt,ng
1118'' 2 118"l 1118''
~ 2 lr8"l 1118''
~ 1 18") 11 8" 3/8"1 th,ck n,ate,,alS
3 55 mm thick 3 55 mm thick 3 - 30 mm thick 3 ~ 10 mm thlck
11/8"
~ 2 118"l 1188'' - 2-118") 1118"
~ 1 lr8"l 1118'' 3/8"1 Ideal for scroll cutting
H H
H H
1 5 3 mm thick 1 6 mm thick 1 3 mm thlck
Ilr16"
- 118") 13/64" lj4"j (3)64" ~ 1 8") Ideal for scroll cutting
H

Aug -26 84 US
JIG SAW
Model 4301BV
Note: The switch and other part configurations
may differ from country to country.
15

MODEL 4301BV
ITEM NO.
NO. USED
MAWME
I
2
3
4
5
6
7
6
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
26
29
30
31
32
33
24
35
36
37
38
39
40
41
42
43
~ Note
The switch I
4
4
1
1
4
2
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
I
1
1
1
I
1
1
1
1
1
1
1
1
1
1
1
i
4
-
DESCRIPTION
Aug -2444 US
'itM G2D DESCRIPTION
Screw M4X20(With Washer)
Rlve1&5
Name Plats
Gsai HouSlng Cover
comprsor,on Spring 4
Sllda Plate
Slloer suppan
Slide,
Screw M4x12
Slloer Plate
Needle BBanng 607
Retsining Ring SB
Screw M6xl6 (WtthWasher)
Crank
Flat Washer 26
Balance Plate
Balance Plate
Flat Washer 35
Push Plate
Flat Washer 35
Helical Gear 51
Needle Bearing 810
Needle Beanng 810
Flat Washer 14
Ball Beanng 6oBLB
Insulation Washer
Flat Washer 10
ARMATURE ASSEMBLY
(With Ifem 26,27, 30 8 32)
Fan 68
Flat Washer 10
Ball Be" W8LB
Bania piate
NulM6
Gear Housing
Flal Washer6
Stop Ring E - 4
Packing
Gear Shan
wmler9
Felt
Dust Plale
Screw M4x12 (With Washer)
kw
44
45
46
47
48
49
50
51
52
53
54
55
56
57
56
56
W
61
62
63
€4
66
66
69
70
71
72
73
74
75
76
77
76
79
80
81
82
83
€4
86
86
87
__
E
2
1
2
1
1
t
t
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
2
2
2
1
1
2
1
1
i
1
4
1
1
-
Screw M4x6(With Washer)
Holder
Screw M4x10(WithWasher)
P,Otacto,
Stop Ring E - 3
Stop Ring E - 3
RBfal"e.
P," 4
P," 4
Roller
Rod
Screw M4x10
Screw M4x12
Base
Clamp Plate
Spring Washer4
Screw M4~20
Handle Set (Wilh Item 79)
Screw M5x16 (With Washer)
CORD ASSEMBLY
(With Cord. Plug 8 Item €4)
Cor0 Guard
Screw M4~16 (WllhWasher)
Slraln Rellsl
Switch
Screw M6x40 (With Washer)
Stop Ring E - 4
FIELD ASSEMBLY
IndicationLabs1
Motor Hou~ing
Carbon Brush
Brush Holdet Cap
Screw M5x16 (WilhWasher)
Rubber Pin 4
Handle Sel (With llem 61)
Screw M4128(WilhWasher)
Rubber Pin 4
Sbel Ball 4
CompressionSpnng 4
Lever 23
Screw M4125 (WithWasher)
Guida Pin
Flat Washer 8
MAKrA LIMED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool IS thoroualy inspected and tested before leaving the factory. It IS warranted to
be free of defects from worbnanrhip and matenals for the penod of ONE YEAR from the date of
orignal purchase. Should any trouble develop dunng this one-year penod, return the COMPLFTt
tool, freight prepaid, to one of Makm'r Factory or Authorized Service Centers. If inspectron shows
the trouble is
caused bv defective workmanrhio or material. Makita will remu (or at OUI ontion.
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others.
repvrs are required because of normal wear and tear
The tool har been abused. misused or improperly maintained.
alteration%have been made to the tool.
IN NO EVENT SHALL MAKITA BE LlABLt
FOR ANY INDIRECT, INCIDtNTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE
OR USE OFTHE PRODUCT THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OFTHISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES
OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSL."
AFTER THE ONE-YEAR TERM OFTHIS WARRANTY.
Ths Warranty g~vves you specific legal nghtr, and you may also have other rights which vary from
state
to state. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above Imitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts. so the above limitation may not apply to you.
MakitaCorporation of America
2650 Gainesville Hwy.
Buford, GA 30518
MCA 8/95 883367D061 PRINTED IN
USA
1995-9-4D