Makita BV4500-118 User manual
INSTRUCTION MANUAL
MANUEL D'INSTRUCTION
MANUAL DE INSTRUCCIONES
Lockbolt/Blind Rivet
Installation Tool
Outil pour boulons de blocage
et rivets aveugles
Herramienta de instalación
para remaches de perno-collar/
remaches ciegos
BV4500-118
BV2200-118
IMPORTANT: Read Before Using.
IMPORTANT : Lire avant usage.
IMPORTANTE: Lea antes de usar.
2ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: BV4500-118 BV2200-118
Pulling force 20 kN 10 kN
Stroke 30 mm (1-3/16")
Overall length 358 mm (14-1/8") 290 mm (11-3/8")
Rated voltage D.C. 18 V
Net weight 2.2 - 2.5 kg (4.8 - 5.5 lbs) 2.1 - 2.4 kg (4.7 - 5.4 lbs)
without notice.
-
Applicable battery cartridge and charger
BL1815N / BL1820B / BL1830 / BL1830B / BL1840B / BL1850B / BL1860B
Charger
WARNING: Only use the battery cartridges and chargers listed above.
EC Declaration of Conformity
For European countries only
Manufacturer:
Kingdom. Description of Machinery: Model Name
“HUCK Rechargeable Battery Tool”, Model No.
“BV4500-118”.
Relevant Provisions complied with: Council
Directive related to Machine (2006/42/EC), EN
60745-1:2009+A11:2010
Council Directive related to EMC (2014/30EU),
EN55014-1:2017
EN 55014-
2:2015
-
dard. Council Directive related to RoHS (2011/65/
EU)
and of the council on the restriction of the use of cer-
tain hazardous substances in electrical and electronic
European Representative:
Authorized Signature/Date:
conforms to the above Directive(s) and standard(s).
Signature:
Full name:
Position:Location:
Date:
2018)
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
with this power tool.
Save all warnings and instruc-
tions for future reference.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
liquids, gases or dust.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
3ENGLISH
Electrical Safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools.
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators.-
3. Do not expose power tools to rain or wet con-
ditions.
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit inter-
rupter (GFCI) protected supply.
reduces the risk of electric shock.
7.
(EMF) that are not harmful to the user.
devices should contact the maker of their device and/
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
-
ication.
2. Use personal protective equipment. Always
wear eye protection.
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool.
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on.
5. Do not overreach. Keep proper footing and
balance at all times.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.-
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
8.
Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles.
9. Always wear protective goggles to protect
your eyes from injury when using power tools.
The goggles must comply with ANSI Z87.1 in
the USA.
It is an employer's responsibility to enforce
the use of appropriate safety protective equip-
ments by the tool operators and by other per-
sons in the immediate working area.
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application.
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and off.
be controlled with the switch is dangerous and
3. Disconnect the plug from the power source
and/or remove the battery pack, if detachable,
from the power tool before making any adjust-
ments, changing accessories, or storing power
tools.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
5.
Maintain power tools and accessories. Check for
misalignment or binding of moving parts, break-
age of parts and any other condition that may
affect the power tool’s operation. If damaged, have
the power tool repaired before use.
6. Keep cutting tools sharp and clean.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed.
result in a hazardous situation.
8. Keep handles and grasping surfaces dry,
clean and free from oil and grease.
situations.
9. When using the tool, do not wear cloth work
gloves which may be entangled.-
Battery tool use and care
1.
the manufacturer.
2. -
nated battery packs.
4ENGLISH
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another.-
4. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If con-
liquid contacts eyes, additionally seek medical
help.
irritation or burns.
5. Do not use a battery pack or tool that is dam-
6.
excessive temperature.-
7. Follow all charging instructions and do not
charge the battery pack or tool outside the
-
tions.
Service
1.
repair person using only identical replacement
parts.
tool is maintained.
2. Never service damaged battery packs. Service
3. Follow instruction for lubricating and chang-
ing accessories.
4. Do not modify or attempt to repair the appli-
ance or the battery pack except as indicated in
the instructions for use and care.
Lockbolt/blind rivet installation tool
safety warnings
1.
2. Keep hands away from moving parts.
3. Always secure workpieces in a vise or similar
hold-down device.
4.
sure no one is below when using the tool in
high locations.
5. Never place the tool on unstable surface. When
6. When operating the tool, do not block or seal
the ventilation windows of the tool.
Symbols
volts
direct current
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten-
tion right away. It may result in loss of your
eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require-
ments.
-
aging and labeling must be observed.
-
national regulations.
11. Follow your local regulations relating to dis-
posal of battery.
12. Use the batteries only with the products
-
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
charger.
5ENGLISH
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2. Never recharge a fully charged battery car-
tridge. Overcharging shortens the battery
service life.
3. Charge the battery cartridge with room tem-
perature at 10 °C - 40 °C (50 °F - 104 °F). Let
a hot battery cartridge cool down before
charging it.
4. Charge the battery cartridge if you do not use
it for a long period (more than six months).
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery
cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
cartridge.
1
23
Fig.1
1. Red indicator 2. Button 3.
while sliding the button on the front of the cartridge.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen.
CAUTION: Do not install the battery cartridge
forcibly.
Indicating the remaining battery
capacity
Only for battery cartridges with the indicator
1
2
Fig.2
1.2. Check button
-
Indicator lamps Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
malfunctioned.
NOTE:
Tool / battery protection system
-
-
6ENGLISH
Overload protection
-
Overheat protection
Overdischarge protection
Switch action
WARNING: Before installing the battery car-
tridge into the tool, always check to see that the
switch trigger actuates properly and returns to
the "OFF" position when released.
1
Fig.3
1. Switch trigger
Control panel
123
4
Fig.4
(1)(2) Button B (3) Button C
(4)
Pulling force adjustment
1.
2.
and "999".
NOTICE:
For BV4500-118
To break off a mandrel, set the value to "900" or
higher. When operating the tool without breaking
off a mandrel, set the value appropriate for the
operation.
Adjustment for initial position of
nose piece
1.
2.
switch trigger.
3.
the switch trigger.
and "0".
NOTE:
the tightest and the value "-99" is the loosest.)
4. Release the switch trigger.
Locking the buttons
NOTE:
Lighting up the front lamp
1
Fig.5
1.
7ENGLISH
CAUTION: Do not look in the light or see the
source of light directly.
releasing the switch trigger.
NOTE:
charged one.
NOTE:
Electric brake
center.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before carrying out any work on the tool.
Installing or removing the pulling
unit (nose assembly)
1.
remove the anvil holder.
12
Fig.6
1.2. Nut
2.
1
2
Fig.7
(1)(2) Nut B
NOTICE: When installing the pulling unit (nose
3.
1
2
Fig.8
(1)(2)
4.
1
2
Fig.9
1.2. Joint
8ENGLISH
Hook
CAUTION: Always remove the battery when
hanging the tool with the hook.
CAUTION: Never hook the tool at high loca-
tion or on potentially unstable surface.
CAUTION: When hanging the tool with the
hook, hang it carefully.
1
2
31
23
Fig.10
1.2.3. Screw
housing on either side and then secure it with a screw.
Installing or removing the mandrel
container
For BV4500-118
NOTICE: Be sure to install the mandrel container
or the cap to the tool before operating the tool. If
the mandrel container or the cap is not installed
to the tool, the tool will not operate.
1
Fig.11
1.
1
Fig.12
1.
NOTICE: When the cap is attached to the tool,
use the tool only for operations that do not break
off mandrel.
cause malfunction of the tool.
OPERATION
CAUTION: Never bring your hand or face
to the moving parts while operating the tool.
NOTICE:
For BV2200-118
Use the tool only for operations that do not break
off mandrel.
cause malfunction of the tool.
Installing a blind rivet or lockbolt
(with breaking off a mandrel)
For BV4500-118
CAUTION: Before the mandrel container
becomes full, empty it regularly by removing the
mandrel container.-
CAUTION: When inserting a blind rivet or
lockbolt into the nose piece, be sure to switch
off the tool.
CAUTION: Be careful not to drop the broken
off mandrel from high locations.
9ENGLISH
1.
1 2
Fig.13
1. Blind rivet 2.
2.
release the switch trigger.
Fig.14
Installing a lockbolt (without
breaking off a mandrel)
12
Fig.15
1. Pin 2. Collar
1.
2.
3. Release the switch trigger and withdraw the tool.
MAINTENANCE
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
OPTIONAL
ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
-
Center.
NOTE:
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2
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