Makita DPP200 User manual

DPP200
EN Cordless Hole Puncher INSTRUCTION MANUAL 5
ID Penekan Lubang Tanpa Kabel PETUNJUK PENGGUNAAN 17
VI Máy Đột Lỗ Thủy Lực Cầm
Tay Hoạt Động Bằng Pin TÀI LIỆU HƯỚNG DẪN 30
TH   42

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5ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: DPP200
Max. throat depth 40 mm
Shape of holes Round / Oblong
Max. hole size
and thickness
For mild steel of 65,000 psi tensile
strength
Diameter : 20 mm
Thickness : 8 mm
For stainless steel of 89,000 psi
tensile strength
Diameter : 20 mm
Thickness : 6 mm
Rated voltage D.C. 18 V
Dimensions (L x W x H)
(with handle)
417 mm x 127 mm x 315 mm
Net weight 10.7 - 10.8 kg
• Duetoourcontinuingprogramofresearchanddevelopment,thespecicationshereinaresubjecttochange
without notice.
• Specicationsmaydi󰀨erfromcountrytocountry.
• Weight,withbatterycartridge,accordingtoEPTA-Procedure01/2014
Applicable battery cartridge and charger
Batterycartridge BL1830B / BL1840B / BL1850B / BL1860B
Charger DC18RC/DC18RD/DC18RE/DC18SD/DC18SE/DC18SF/
DC18SH
• Someofthebatterycartridgesandchargerslistedabovemaynotbeavailabledependingonyourregionof
residence.
WARNING: Only use the battery cartridges and chargers listed above.Useofanyotherbatterycartridges
andchargersmaycauseinjuryand/orre.

6ENGLISH
Combination of punch and die
Round punching
Punch Die Workpiece Capacity
Flat bar Max: 80 mm x t8
(Center punching)
Angle Min: 40 mm x 40 mm x t3
Max: 80 mm x 80 mm x t8
Channel Min: 75 mm x 40 mm
Max: 100 mm x 50 mm
(Flange punching)
Unit: mm
Punch Die Tensile Channel Tensile
Mild Steel (65,000 psi) Stainless Steel (89,000 psi)
6SB6 t2 - t4 -t3 - t4
6.5 SB6.5 t2 - t6 -t3 - t4
8SB8 t2 - t6 -t3 - t4
8.5 SB8.5 t2 - t6 -t3 - t4
10 SB10 t2 - t6 t7.5 t3 - t4
11 SB11 t2 - t8 t7.5 t3 - t6
12 SB12 t2 - t8 t7.5 t3 - t6
13 SB13 t2 - t8 t7.5 t3 - t6
14 SB14 t2 - t8 t7.5 t3 - t6
15 SB15 t2 - t8 t7.5 t3 - t6
16 SB16 t2 - t8 t7.5 t3 - t6
18 SB18 t2 - t8 t7.5 t3 - t6
19 SB19 t2 - t8 t7.5 t3 - t6
20 SB20 t2 - t8 t7.5 t3 - t6

7ENGLISH
Oblong punching
Punch Die Workpiece Capacity
Flat bar Max: 80 mm x t8
(Center punching)
Angle Min: 40 mm x 40 mm x t3
Max: 80 mm x 80 mm x t8
Channel Min: 75 mm x 40 mm
Max: 100 mm x 50 mm
(Flange punching)
Unit: mm
Punch Die Tensile Channel Tensile
Mild Steel (65,000 psi) Stainless Steel (89,000 psi)
6.5 x 10 6.5 x 10B t2 - t6 -t3 - t4
6.5 x 13 6.5 x 13B t2 - t6 -t3 - t4
8.5 x 13 8.5 x 13B t2 - t6 -t3 - t4
8.5 x 17 8.5 x 17B t2 - t6 -t3 - t4
9 x 13.5 9 x 13.5B t2 - t6 -t3 - t4
9 x 18 9 x 18B t2 - t6 -t3 - t4
10 x 15 10 x 15B t2 - t8 t7.5 t3 - t6
10 x 20 10 x 20B t2 - t8 t7.5 t3 - t6
11 x 16.5 11 x 16.5B t2 - t8 t7.5 t3 - t6
12 x 18 12 x 18B t2 - t8 t7.5 t3 - t6
13 x 19.5 13 x 19.5B t2 - t8 t7.5 t3 - t6
14 x 21 14 x 21B t2 - t8 t7.5 t3 - t6
Symbols
Thefollowingsshowthesymbolswhichmaybeused
fortheequipment.Besurethatyouunderstandtheir
meaning before use.
Read instruction manual.
Flyingdebrisandloudnoisehazards.Wear
earandeyeprotection.
Hazardous voltage. Disconnect all power
before working on this equipment. Failure
toobservethisinstructionmayresultin
deathorpersonalinjury.
Moving blade. Keep hands clear while
machineisoperating.Turnpowero󰀨before
servicing.
Ni-MH
Li-ion
OnlyforEUcountries
Do not dispose of electric equipment or
batterypacktogetherwithhouseholdwaste
material!
InobservanceoftheEuropeanDirectives,
onWasteElectricandElectronic
EquipmentandBatteriesandAccumulators
andWasteBatteriesandAccumulators
and their implementation in accordance
with national laws, electric equipment and
batteriesandbatterypack(s)thathave
reached the end of their life must be col-
lectedseparatelyandreturnedtoanenvi-
ronmentallycompatiblerecyclingfacility.
Intended use
This tool is intended for piercing a hole on steel
material.

8ENGLISH
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
tions, illustrations and specications provided
with this power tool. Failure to follow all instructions
listedbelowmayresultinelectricshock,reand/or
seriousinjury.
Save all warnings and instruc-
tions for future reference.
Theterm“powertool”inthewarningsreferstoyour
mains-operated(corded)powertoolorbattery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust.Powertoolscreatesparks
whichmayignitethedustorfumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
youtolosecontrol.
Electrical safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodiedplugsandmatchingoutletswill
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tricshockifyourbodyisearthedorgrounded.
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7. Power tools can produce electromagnetic
elds (EMF) that are not harmful to the user.
However, users of pacemakers and other similar
medical devices should contact the maker of their
device and/or doctor for advice before operating
this power tool.
Personal safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or med-
ication.Amomentofinattentionwhileoperating
powertoolsmayresultinseriouspersonalinjury.
2. Use personal protective equipment. Always
wear eye protection.Protectiveequipmentsuch
asadustmask,non-skidsafetyshoes,hardhator
hearing protection used for appropriate conditions
willreducepersonalinjuries.
3. Prevent unintentional starting. Ensure the
switch is in the o󰀨-position before connecting
to power source and/or battery pack, picking
up or carrying the tool.Carryingpowertoolswith
yourngerontheswitchorenergisingpowertools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on.Awrenchorakeyleft
attachedtoarotatingpartofthepowertoolmay
resultinpersonalinjury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts.Looseclothes,jewelleryor
long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles.Acarelessaction
cancausesevereinjurywithinafractionofa
second.
9. Always wear protective goggles to protect
your eyes from injury when using power tools.
The goggles must comply with ANSI Z87.1 in
the USA, EN 166 in Europe, or AS/NZS 1336
in Australia/New Zealand. In Australia/New
Zealand, it is legally required to wear a face
shield to protect your face, too.
It is an employer's responsibility to enforce
the use of appropriate safety protective equip-
ments by the tool operators and by other per-
sons in the immediate working area.

9ENGLISH
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application. The correct
powertoolwilldothejobbetterandsaferatthe
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and o󰀨.Anypowertoolthatcannot
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
and/or remove the battery pack, if detachable,
from the power tool before making any adjust-
ments, changing accessories, or storing power
tools.Suchpreventivesafetymeasuresreduce
theriskofstartingthepowertoolaccidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool.Powertoolsaredangerousinthe
hands of untrained users.
5. Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition that
may a󰀨ect the power tool’s operation. If dam-
aged, have the power tool repaired before use.
Manyaccidentsarecausedbypoorlymaintained
power tools.
6. Keep cutting tools sharp and clean.Properly
maintained cutting tools with sharp cutting edges
arelesslikelytobindandareeasiertocontrol.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed. Use of the power tool
foroperationsdi󰀨erentfromthoseintendedcould
result in a hazardous situation.
8. Keep handles and grasping surfaces dry,
clean and free from oil and grease.Slippery
handles and grasping surfaces do not allow for
safe handling and control of the tool in unexpected
situations.
9. When using the tool, do not wear cloth work
gloves which may be entangled. The entangle-
mentofclothworkglovesinthemovingpartsmay
resultinpersonalinjury.
Battery tool use and care
1. Recharge only with the charger specied by
the manufacturer.Achargerthatissuitablefor
onetypeofbatterypackmaycreateariskofre
whenusedwithanotherbatterypack.
2. Use power tools only with specically desig-
nated battery packs.Useofanyotherbattery
packsmaycreateariskofinjuryandre.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another.Shortingthebatterytermi-
nalstogethermaycauseburnsorare.
4. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If con-
tact accidentally occurs, ush with water. If
liquid contacts eyes, additionally seek medical
help.Liquidejectedfromthebatterymaycause
irritation or burns.
5. Do not use a battery pack or tool that is dam-
aged or modied.Damagedormodiedbatteries
mayexhibitunpredictablebehaviourresultingin
re,explosionorriskofinjury.
6. Do not expose a battery pack or tool to re or
excessive temperature.Exposuretoreortem-
peratureabove130°Cmaycauseexplosion.
7. Follow all charging instructions and do not
charge the battery pack or tool outside the
temperature range specied in the instruc-
tions.Chargingimproperlyorattemperatures
outsidethespeciedrangemaydamagethe
batteryandincreasetheriskofre.
Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement
parts.Thiswillensurethatthesafetyofthepower
tool is maintained.
2. Never service damaged battery packs. Service
ofbatterypacksshouldonlybeperformedbythe
manufacturer or authorized service providers.
3. Follow instruction for lubricating and chang-
ing accessories.
Safety instructions for Cordless
Hole Puncher
1. Proper selection of the punch and the die is
essential. Select the correct punch and die
according to the hole shape, size of hole,
workpiece thickness and material type.
2. Ensure that any punch with stepped edge,
which prevents free rotation, is installed cor-
rectly in the punch piston before tightening the
punch retaining nut.
3. For punching channel-shaped workpiece and
the workpiece made of stainless steel, use the
die provided exclusively for these materials.
Only select the combination of the punch
and die that is suitable for the workpiece
thickness.
4. Ensure the punch and the die are rmly xed
in position with the nut or the bolt. Failure to
dosomaycauseseriousdamagetoyourtool
andseriouspersonalinjury.Regularlycheckand
tighten the punch and die.
5. The tool is electro-hydraulic. When the tem-
perature is cold, it should be run for a few
minutes at idle before starting operations.
6. Keep face, hands and other parts of your body
away from the punching area during operation.
7. Remove the battery cartridge before changing
the punch and the die or when servicing or
making adjustments.
8. The punch and the die that become worn,
deformed, nicked, broken or damaged in any
way may cause a tool breakdown and a seri-
ous accident. Replace them immediately with
new ones supplied from Makita.

10 ENGLISH
9. When punching stainless steel, the punch
and die may wear earlier than punching softer
materials. Ensure that the punch and die are
in good condition, free from wear and are not
deformed, nicked, broken or damaged in any
way. Check with your dealer before punching
any material not listed in the specications.
10. Remove and check the carbon brushes reg-
ularly. Replace them after 200 times of use.
Carbon brushes with a length of about 6 mm or
lessmaycausedamagetothemotor.
11. When using the tool continuously, its tempera-
ture can exceed 70 °C which may cause lower
performance. In this case, stop operating for
about 1 hour to allow the tool to cool down
before using it again.
12. Do not cover or clog the motor air vents as this
may cause the motor to overheat, resulting in
smoke, re and explosion.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
2. Do not disassemble or tamper the battery
cartridge.Itmayresultinare,excessiveheat,
or explosion.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten-
tion right away. It may result in loss of your
eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store and use the tool and battery car-
tridge in locations where the temperature may
reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Do not nail, cut, crush, throw, drop the battery
cartridge, or hit against a hard object to the
battery cartridge.Suchconductmayresultina
re,excessiveheat,orexplosion.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require-
ments.
Forcommercialtransportse.g.bythirdparties,
forwarding agents, special requirement on pack-
aging and labeling must be observed.
For preparation of the item being shipped, consult-
ing an expert for hazardous material is required.
Pleasealsoobservepossiblymoredetailed
national regulations.
Tapeormasko󰀨opencontactsandpackupthe
batteryinsuchamannerthatitcannotmove
around in the packaging.
11. When disposing the battery cartridge, remove
it from the tool and dispose of it in a safe
place. Follow your local regulations relating to
disposal of battery.
12. Use the batteries only with the products
specied by Makita. Installing the batteries to
non-compliantproductsmayresultinare,exces-
siveheat,explosion,orleakofelectrolyte.
13. If the tool is not used for a long period of time,
the battery must be removed from the tool.
14. During and after use, the battery cartridge may
take on heat which can cause burns or low
temperature burns. Pay attention to the han-
dling of hot battery cartridges.
15. Do not touch the terminal of the tool imme-
diately after use as it may get hot enough to
cause burns.
16. Do not allow chips, dust, or soil stuck into the
terminals, holes, and grooves of the battery
cartridge.Itmayresultinpoorperformanceor
breakdownofthetoolorbatterycartridge.
17. Unless the tool supports the use near
high-voltage electrical power lines, do not use
the battery cartridge near a high-voltage elec-
trical power lines.Itmayresultinamalfunction
orbreakdownofthetoolorbatterycartridge.
18. Keep the battery away from children.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
havebeenaltered,mayresultinthebatterybursting
causingres,personalinjuryanddamage.Itwill
alsovoidtheMakitawarrantyfortheMakitatooland
charger.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2. Never recharge a fully charged battery car-
tridge. Overcharging shortens the battery
service life.
3. Charge the battery cartridge with room tem-
perature at 10 °C - 40 °C (50 °F - 104 °F). Let
a hot battery cartridge cool down before
charging it.
4. When not using the battery cartridge, remove
it from the tool or the charger.

11 ENGLISH
5. Charge the battery cartridge if you do not use
it for a long period (more than six months).
PARTS DESCRIPTION
►Fig.1
1Motor 2Safetylabel 3Pumpcase 4Punchretainingnut
5Punch 6Die 7Stripper 8C frame
9Slide stopper 10 Return lever 11 Oil port 12 Switch trigger
13 Trigger lock button 14 Batterycartridge - - - -
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched o󰀨 and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery
cartridge
CAUTION: Always switch o󰀨 the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
tridge rmly when installing or removing battery
cartridge.Failuretoholdthetoolandthebattery
cartridgermlymaycausethemtoslipo󰀨yourhands
andresultindamagetothetoolandbatterycartridge
andapersonalinjury.
►Fig.2: 1. Red indicator 2. Button 3.Batterycartridge
Toremovethebatterycartridge,slideitfromthetool
while sliding the button on the front of the cartridge.
Toinstallthebatterycartridge,alignthetongueonthe
batterycartridgewiththegrooveinthehousingandslip
itintoplace.Insertitallthewayuntilitlocksinplace
withalittleclick.Ifyoucanseetheredindicatoronthe
uppersideofthebutton,itisnotlockedcompletely.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
itmayaccidentallyfalloutofthetool,causinginjuryto
youorsomeonearoundyou.
CAUTION: Do not install the battery cartridge
forcibly.Ifthecartridgedoesnotslideineasily,itis
notbeinginsertedcorrectly.
Battery protection system
Thetoolisequippedwithabatteryprotectionsystem.
Thissystemautomaticallycutso󰀨powertothemotorto
extendtoolandbatterylife.Thetoolwillautomatically
stopduringoperationifthetoolorbatteryisplaced
under the following condition.
Overdischarge protection
Whenthebatterycapacityisnotenough,thetoolstops
automatically.Inthiscase,removethebatteryfromthe
toolandchargethebattery.
Indicating the remaining battery
capacity
Only for battery cartridges with the indicator
►Fig.3: 1. Indicator lamps 2. Check button
Pressthecheckbuttononthebatterycartridgetoindi-
catetheremainingbatterycapacity.Theindicatorlamps
light up for a few seconds.
Indicator lamps Remaining
capacity
Lighted O󰀨 Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
Thebattery
mayhave
malfunctioned.
NOTE: Depending on the conditions of use and the
ambienttemperature,theindicationmaydi󰀨erslightly
fromtheactualcapacity.

12 ENGLISH
Switch action
CAUTION: Before installing the battery car-
tridge into the tool, always check to see that the
switch trigger actuates properly and returns to
the “OFF” position when released.
CAUTION: Always lock the switch trigger
when not in use.
When punching a workpiece, continue to pull the switch
trigger until the punch goes down to the die and returns
to the start position.
To lock the switch trigger, push in the trigger lock button
from B side. To unlock, push in the trigger lock button
fromAside
►Fig.4: 1. Trigger lock button 2. Switch trigger
Rotatable grip
The grip can be rotated though 360 degrees, in either
direction,duringoperation.Thisfeatureisparticularly
useful when working in awkward or narrow areas as it
allows the operator to position the tool in the best posi-
tionforeasyoperation.
►Fig.5
ASSEMBLY
CAUTION: Always be sure that the tool is
switched o󰀨 and the battery cartridge is removed
before carrying out any work on the tool.
Replacing the punch and die
Replacing round punch
►Fig.6: 1. Stripper 2. Nut and set bolt 3.Punch
retaining nut 4. Round punch
1. Besurethatthepunchpistonisfullyretractedand
remove the strippers to make access to the parts easier.
2. Thepunchmustberemovedrstandthenthedie.
Unscrew the punch retaining nut to remove the punch
and remove the set bolt and the nut to remove the die.
NOTICE: When replacing the punch and the die,
make sure that the correct size, thickness and
hole shape is selected. Shaped punches and dies
must be properly aligned with each other.
3. PlacethedieintheCframeintheproperorienta-
tion.Securermlywiththesetboltandtightenthenut.
4. Placethepunchinthepunchretainingnut.Insert
the punch with the nut into the punch piston and hand
tighten the nut.
NOTICE: When installing a punch with a stepped
edge (anti rotation), make sure the orientation
is correct and that the stepped edge is correctly
positioned in the punch piston.
5. Makesurethepunchiscorrectlypositionedinthe
punchrodandtightenthepunchretainingnutrmlywith
the nut retaining bar supplied.
►Fig.7: 1. Nut retaining bar 2.Punchretainingnut
3. Loosen 4. Tighten
6. Restore the strippers.
WARNING: If the punch and die are not
the same size or the punch and the die are not
positioned properly, the punch may strike the
die causing both parts to break. In such a case,
pieces ying o󰀨 from the broken parts may cause
personal injury.
CAUTION: Check the buttery bolts which
hold the stripper regularly to ensure that they are
tight. Loose bolts may cause the stripper to come
o󰀨 and damage the tool.
Replacing oblong punch
►Fig.8: 1. Stripper 2. Nut and set bolt 3.Punch
retaining nut 4. Oblong punch 5. Stepped
edge 6.Punchrod
1. Besurethatthepunchpistonisfullyretractedand
remove the strippers to make access to the parts easier.
2. Thepunchmustberemovedrstandthenthedie.
Unscrew the punch retaining nut to remove the punch
and remove the set bolt and the nut to remove the die.
NOTICE: When replacing the punch and the die,
make sure that the correct size, thickness and
hole shape is selected. Shaped punches and dies
must be properly aligned with each other.
3. Securetheoblongdiermlywiththesetboltand
tighten the nut.
4. Placetheoblongpunchintothepunchretaining
nut.Positionthesteppededgeoftheoblongpunch
properlyinthepunchpistonandhandtightenthepunch
retaining nut.
NOTICE: If the stepped edge of the oblong
punch is not properly inserted into the punch
piston, the punch retaining nut cannot be fas-
tened. Make sure the oblong punch is positioned
correctly in the punch rod.
5. Pushtheoblongpunchagainstthepunchrodand
tightenthepunchretainingnutrmlywiththenutrmly
with the nut retaining bar supplied.
►Fig.9: 1. Nut retaining bar 2.Punchretainingnut
3. Loosen 4. Tighten
6. Restore the strippers.
WARNING: If the punch and die are not
the same size or the punch and the die are not
positioned properly, the punch may strike the
die causing both parts to break. In such a case,
pieces ying o󰀨 from the broken parts may cause
personal injury.

13 ENGLISH
CAUTION: Check the buttery bolts which
hold the stripper regularly to ensure that they are
tight. Loose bolts may cause the stripper to come
o󰀨 and damage the tool.
CAUTION: Make sure the stepped edge of
the oblong punch is positioned correctly in the
punch rod and the punch retaining nut is properly
fastened.
OPERATION
Correct use of the tool
Die selection
It is important that the die to be used is correct for the
thicknessoftheworkpiecetobepunched.Punching
the workpiece of 4 mm to 8 mm thickness using a die
forthinnerworkpiececancausethepunchtojaminthe
workpiece. This is due to the smaller clearance between
the die and punch. In such a case, the workpiece will be
pulledupbytheretractingpunchasshowninthegure.
Specialcareshouldbetakenwhenpunchingatbarof
mild steel, aluminum and copper.
►Fig.10: 1. Workpiece
Correct use of the stripper
Do not position the workpiece with one end or both
endsunsupportedbythestripper.Iftheworkpieceisnot
properlysupported,itwillmovewhenthepunchreturns.
Itmaycausethepunchtojamanddamagingthetool.
►Fig.11: 1. Stripper 2. Workpiece
Punching a hole
CAUTION: Before punching, always make
sure that the proper punch and die are installed
correctly.
1. Check the position for punching.
►Fig.12: 1.Punch2. Flat bar 3. Die
2. Loosen the cap screw on the slide stopper and
adjusttheslidestoppertothedesiredposition.After
that, retighten the cap screw.
NOTE: The slide stopper is set to hold the hole
puncher at a constant distance from the edge of the
work piece.
3. Checkthatthereturnleverisfullyclosedinthe
clockwise direction.
►Fig.13: 1. Spring pin 2. Return lever 3. Open posi-
tion 4. Closed position
4. Checkthatthepunchpistonisfullyretracted.
5. Placethepuncherintherequiredpositiononthe
workpieceusingtheslidestopperasaguide.Alignthe
point of the punch with the center mark of the hole to be
punched.
6. Continue to pull the switch trigger until the punch
reaches the end of its stroke and returns to the starting
position.
The punch rod will extend and push the punch through
the workpiece.
NOTE:Toaidaccurateandeasypositioningofthe
punch,pulltheswitchtriggerintermittentlytojogthe
punch down to the workpiece. If the position is not
satisfactory,openthereturnlevertoretractthepunch
for another attempt. If the punch doesn’t return to its
starting position with return lever open, pull the switch
trigger to return the punch.
NOTE: If the punch doesn’t return after punching
nishes,releasetheswitchtriggertostopthemotor
and pull the switch trigger again.
If the punch doesn’t return even after performing
above procedures, perform the procedures for stop-
ping the operation before the completion of punching
mentioned below.
Stopping the operation before the
punching is nished
Ifyouwanttostoptheoperationbeforethepunchingis
nished,performtheproceduresbelow:
1. Turn the return lever counterclockwise until it hits
thespringpinandthenimmediatelybacktoitsstarting
position.
Doing this releases the internal pressure of the tool. If
the punch retracts from the workpiece under its own
power,allowthepunchtofullyreturn.Afterthat,turnthe
return lever back to its starting position. In this case, the
followingstepisnotnecessary.
2. Continue to pull the switch trigger until the punch
returns to its starting position.
Using slide stopper for maximum
depth
Optional accessory
CAUTION: Before attaching or removing the
slide stopper, ensure that the battery cartridge
is removed to prevent accidental operation and
personal injury.
Punchingupto40mmdepthfromtheedgeofthework-
piece can be done using the optional slide stopper.
►Fig.14: 1. Bolt and washer 2. Optional slide stopper
1. Loosen the set bolt and nut to remove the die.
2. Removetheboltandwasherxingtheslide
stopper.
3. Removetheslidestopperbypullingittotheupper
side of the C frame.
4. Insert the optional slide stopper for maximum
depth from the bottom side of the C frame.
5. Fix the optional slide stopper with the bolt and
washer removed in step 2.
6. Install the die with the set bolt and nut removed in
step 1.

14 ENGLISH
MAINTENANCE
CAUTION: Always be sure that the tool is
switched o󰀨 and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
TomaintainproductSAFETYandRELIABILITY,repairs,
carbonbrushinspectionandreplacement,anyother
maintenanceoradjustmentshouldbeperformedby
MakitaAuthorizedorFactoryServiceCenters,always
using Makita replacement parts.
Regular maintenance
Keep the air hole at the end of the C frame clear of dirt
and obstructions. The air hole has to be open in order to
controlthehydraulicpressure.
►Fig.15: 1.Airhole
Do not undo or remove the three screws as shown in
thegure.Doingsowillcauseoiltoleakfromthetool.
►Fig.16
Addling oil
Thistooliselectro-hydraulic.Whenshippedfromthe
factory,itwaslledwiththeoil.Donotattempttoaddoil
as long as the tool performs well. When the oil-pressure
is not enough for proper operation, add oil in the follow-
ing procedures.
NOTICE: Make sure that the work area and all
equipment is clean so that no dirt, dust or other
foreign materials can get into the hydraulic oil or
pump area.
NOTICE: Only use pure hydraulic oil recom-
mended by Makita. To prevent damage to the seals
and other internal machine parts, do not use other oil
listed below.
Recommended oil:
• Makitahydraulicoil
• SuperHyrando#46(JXTGNipponOil&Energy
Corp.)
• ShellTellusPlus#46(U.S.Shell)
• Hydraulicoilwithequivalentspecanti-wear,ISO
ViscosityGrade46.
1. Installthebatterycartridgetothetool.
2. Laythetoolonitsleftsidesothattheoilportis
facing up.
3. Operate the tool to move the punch position
almost to the bottom of its stroke.
NOTE:Ifnecessary,runthetoolforseveralstrokes.
Doingsoallowsyoutodeterminethebottomofstroke
andalsopositionthepunchpistoncorrectly.Inthe
correct position, the maximum amount of oil has been
drawn from the pump and the appropriate amount of
oilforrellcanbeobtained.
4. Removethebatterycartridgefromthetool.
5. Carefullyremovethesocketheadcapscrewto
open the oil port.
►Fig.17: 1. Socket head cap screw
6. Fillthereservoirwithhydraulicoilusingthesmall
squeeze bottle which is supplied with the tool.
7. Rockthetoolbackandforthslightlyseveraltimes
tofreeanytrappedairbubbles.Afterthat,addaddi-
tionaloilasnecessary.
8. Replace the socket head cap screw and wipe up
anyexcessoil.
9. Installthebatterycartridgeandrunthetoolfor
several strokes with the return lever is in open position.
Afterthat,runthetoolagainwiththereturnleverisin
closed position.
Doingthispurgestrappedairoutofthesystem.Repeat
this procedure to make sure that the punch piston is
almost at the bottom of its stroke.
10. Addadditionaloilasnecessarybyrepeatingstep
3 to 9.
Iftheoilisdepletedexcessively,youneedtorepeatthis
procedure several times.

15 ENGLISH
TROUBLESHOOTING
Beforeaskingforrepairs,conductyourowninspectionrst.Ifyoundaproblemthatisnotexplainedinthemanual,
donotattempttodismantlethetool.Instead,askMakitaAuthorizedServiceCenters,alwaysusingMakitareplace-
ment parts for repairs.
State of abnormality Probable cause (malfunction) Remedy
Punchpistonwillnotcomeout. Oilisinsu󰀩cient Relloil.
Punchpistonhasnotreturnedcom-
pletelyduetorebarchips,ironpowder
and dirt in the sliding portion of punch
piston and C frame.
Pushbackpunchpiston.
Clean punch piston.
Punchpistonhasnotreturnedcom-
pletelyduetothedistortionorswelling
of punch piston.
Askyourlocalauthorizedservicecenterforrepair.
Punchpistonhasnotreturnedcom-
pletelyduetoweakreturnspring.
Askyourlocalauthorizedservicecenterforrepair.
Althoughpunchpistoncomesout,
cutting power is too weak to hole
punching.
Oilisinsu󰀩cient. Relloil.
Contactbetweencylinderandrelease
valveisimproper.Theremaybe
scratchesatchimneyofcylinderoriron
powder or dirt are sticking there.
Askyourlocalauthorizedservicecenterforrepair.
Breakage of release valve. Askyourlocalauthorizedservicecenterforrepair.
Improperclearancebetweencylinder
and piston.
Askyourlocalauthorizedservicecenterforrepair.
Impropercontactbetweencylinderand
check valve.
Askyourlocalauthorizedservicecenterforrepair.
Breakage of urethane packing of
cylinder.
Askyourlocalauthorizedservicecenterforrepair.
Oil leaks. Scratches on or breakage of oil leveler
sack.
Askyourlocalauthorizedservicecenterforrepair.
Scratches at sliding portion of C frame
and punch piston and at back-up ring.
Askyourlocalauthorizedservicecenterforrepair.
BreakageofO-ringatjointofCframe
andcylinder.
Askyourlocalauthorizedservicecenterforrepair.
Breakageoflineratjointofcylinderand
pump case.
Askyourlocalauthorizedservicecenterforrepair.
Insu󰀩cienttighteningofboltsatrespec-
tive parts.
Tighten bolts.
Motor does not move.
Poormotorrotation.
Insu󰀩cientchargeofbatterycartridge. Chargebatterycartridge.
Batterylifecycleworno󰀨. Replacebatterycartridge.
Breakageofmotorbyoverheating. Askyourlocalauthorizedservicecenterforrepair.
Deformation or breakage of bearings
and gear connected to the motor.
Askyourlocalauthorizedservicecenterforrepair.
CAUTION: The internal components of the pump have very close clearances and are sensitive to
damage from dust, dirt, contamination of the hydraulic uid or improper handling. The disassembly of the
pump housing requires special tools and training, and should only be attempted by repair personnel who
have been properly trained and have the proper equipment. The improper servicing of electrical compo-
nents can lead to conditions that could cause serious injury. The pump and piston components and all
electrical components should be serviced only by authorized repair shop, dealer or distributor.
NOTICE: Any attempt by unauthorized personnel to service the internal components of the pump area
will void the warranty.

OPTIONAL
ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
specied in this manual.Theuseofanyother
accessories or attachments might present a risk of
injurytopersons.Onlyuseaccessoryorattachment
for its stated purpose.
Ifyouneedanyassistanceformoredetailsregard-
ingtheseaccessories,askyourlocalMakitaService
Center.
• Workstand
• Slidestopper(Max.throatdepth)
• Makitagenuinebatteryandcharger
NOTE:Someitemsinthelistmaybeincludedinthe
toolpackageasstandardaccessories.Theymay
di󰀨erfromcountrytocountry.
16 ENGLISH

17 BAHASA INDONESIA
BAHASA INDONESIA (Petunjuk Asli)
SPESIFIKASI
Model: DPP200
Kedalaman leher maks. 40 mm
Bentuk lubang Bulat / Oblong
Ketebalan dan
ukuran lubang
maks.
Untukbajalunakkekuatantarikan
65.000 psi
Diameter : 20 mm
Ketebalan : 8 mm
Untukbajatahankaratkekuatan
tarikan 89.000 psi
Diameter : 20 mm
Ketebalan : 6 mm
Tegangan terukur D.C.18 V
Dimensi(PxLxT)
(dengan pegangan)
417 mm x 127 mm x 315 mm
Berat bersih 10,7 - 10,8 kg
• Karenakesinambunganprogrampenelitiandanpengembangankami,spesikasiyangdisebutkandisinidapat
berubah tanpa pemberitahuan.
• Spesikasidapatberbedadarisatunegarakenegaralainnya.
• Berat,dengankartridbaterai,menurutProsedurEPTA01/2014
Kartrid dan pengisi daya baterai yang dapat digunakan
Kartrid baterai BL1830B / BL1840B / BL1850B / BL1860B
Pengisidaya DC18RC/DC18RD/DC18RE/DC18SD/DC18SE/DC18SF/
DC18SH
• Beberapakartridbateraidanpengisidayayangtercantumdiatasmungkintidaktersedia,tergantungwilayah
tempattinggalAnda.
PERINGATAN: Hanya gunakan kartrid dan pengisi daya baterai yang tercantum di atas.Penggunaan
kartriddanpengisidayabaterailaindapatmenimbulkanrisikocederadan/ataukebakaran.

18 BAHASA INDONESIA
Kombinasi penekan dan cetakan
Penekanan bulat
Penekan Cetakan Benda kerja Kapasitas
Bidang datar Maksimal: 80 mm x t8
(Penekananditengah)
Sudut Minimal: 40 mm x 40 mm x t3
Maksimal: 80 mm x 80 mm x t8
Kanal Minimal: 75 mm x 40 mm
Maksimal: 100 mm x 50 mm
(Penekananensa)
Unit: mm
Penekan Cetakan Tarikan Kanal Tarikan
Baja Lunak (65.000 psi) Baja Tahan Karat (89.000 psi)
6SB6 t2 - t4 -t3 - t4
6,5 SB6,5 t2 - t6 -t3 - t4
8SB8 t2 - t6 -t3 - t4
8,5 SB8,5 t2 - t6 -t3 - t4
10 SB10 t2 - t6 t7,5 t3 - t4
11 SB11 t2 - t8 t7,5 t3 - t6
12 SB12 t2 - t8 t7,5 t3 - t6
13 SB13 t2 - t8 t7,5 t3 - t6
14 SB14 t2 - t8 t7,5 t3 - t6
15 SB15 t2 - t8 t7,5 t3 - t6
16 SB16 t2 - t8 t7,5 t3 - t6
18 SB18 t2 - t8 t7,5 t3 - t6
19 SB19 t2 - t8 t7,5 t3 - t6
20 SB20 t2 - t8 t7,5 t3 - t6

19 BAHASA INDONESIA
Penekanan oblong
Penekan Cetakan Benda kerja Kapasitas
Bidang datar Maksimal: 80 mm x t8
(Penekananditengah)
Sudut Minimal: 40 mm x 40 mm x t3
Maksimal: 80 mm x 80 mm x t8
Kanal Minimal: 75 mm x 40 mm
Maksimal: 100 mm x 50 mm
(Penekananensa)
Unit: mm
Penekan Cetakan Tarikan Kanal Tarikan
Baja Lunak (65.000 psi) Baja Tahan Karat (89.000 psi)
6,5 x 10 6,5 x 10B t2 - t6 -t3 - t4
6,5 x 13 6,5 x 13B t2 - t6 -t3 - t4
8,5 x 13 8,5 x 13B t2 - t6 -t3 - t4
8,5 x 17 8,5 x 17B t2 - t6 -t3 - t4
9 x 13,5 9 x 13,5B t2 - t6 -t3 - t4
9 x 18 9 x 18B t2 - t6 -t3 - t4
10 x 15 10 x 15B t2 - t8 t7,5 t3 - t6
10 x 20 10 x 20B t2 - t8 t7,5 t3 - t6
11 x 16,5 11 x 16,5B t2 - t8 t7,5 t3 - t6
12 x 18 12 x 18B t2 - t8 t7,5 t3 - t6
13 x 19,5 13 x 19,5B t2 - t8 t7,5 t3 - t6
14 x 21 14 x 21B t2 - t8 t7,5 t3 - t6
Simbol
Berikutiniadalahsimbol-simbolyangdapatdigunakan
padaperalatanini.PastikanAndamemahamiarti
masing-masing simbol sebelum menggunakan
peralatan.
Bacapetunjukpenggunaan.
Bahayadebubeterbangandankebisingan
yangtinggi.Kenakanpelindungmatadan
pelindung telinga.
Teganganyangberbahaya.Putuskan
sambungansemuadayasebelum
bekerjapadaperalatanini.Kegagalan
untuk mematuhi instruksi ini dapat
mengakibatkan kematian atau cedera
pribadi.
Matapisauyangbergerak.Jauhkantangan
darimesinsaatmesinsedangbekerja.
Matikan mesin sebelum melakukan
perbaikan.
Ni-MH
Li-ion
Hanyauntuknegara-negaraUE
Janganmembuangperalatanlistrikatau
paket baterai bersama-sama dengan
bahan limbah rumah tangga!
DenganmemerhatikanPetunjukEropa,
tentangLimbahPeralatanListrikdan
ElektroniksertaBateraidanAkumulator
sertaLimbahBateraidanAkumulatordan
pelaksanaannyasesuaidenganketentuan
hukum nasional, peralatan listrik dan
bateraidanpaketbateraiyangtelahhabis
umurpakainyaharusdikumpulkansecara
terpisah dan dikembalikan ke fasilitas daur
ulangyangkompatibelsecaralingkungan.
Penggunaan
Mesin ini dimaksudkan untuk menusuk lubang pada
materialbaja.

20 BAHASA INDONESIA
PERINGATAN
KESELAMATAN
Peringatan keselamatan umum
mesin listrik
PERINGATAN: Bacalah semua peringatan
keselamatan, petunjuk, ilustrasi dan spesikasi
yang disertakan bersama mesin listrik ini.
Kelalaianuntukmematuhisemuapetunjukyang
tercantumdibawahinidapatmenyebabkansengatan
listrik, kebakaran dan/atau cedera serius.
Simpanlah semua peringatan
dan petunjuk untuk acuan di
masa depan.
Istilah “mesin listrik” dalam semua peringatan mengacu
padamesinlistrikyangdijalankandengansumberlistrik
jala-jala(berkabel)ataubaterai(tanpakabel).
Keselamatan tempat kerja
1. Jaga tempat kerja selalu bersih dan
berpenerangan cukup.Tempatkerjayang
berantakan dan gelap mengundang kecelakaan.
2. Jangan gunakan mesin listrik dalam
lingkungan yang mudah meledak, misalnya
jika ada cairan, gas, atau debu yang mudah
menyala. Mesin listrik menimbulkan bunga api
yangdapatmenyalakandebuatauuaptersebut.
3. Jauhkan anak-anak dan orang lain saat
menggunakan mesin listrik. Bila perhatian
terpecah, anda dapat kehilangan kendali.
Keamanan Kelistrikan
1. Steker mesin listrik harus cocok dengan
stopkontak. Jangan sekali-kali mengubah
steker dengan cara apa pun. Jangan
menggunakan steker adaptor dengan mesin
listrik terbumi (dibumikan). Stekeryang
tidakdiubahdanstopkontakyangcocokakan
mengurangi risiko sengatan listrik.
2. Hindari sentuhan tubuh dengan permukaan
terbumi atau yang dibumikan seperti pipa,
radiator, kompor, dan kulkas. Risiko sengatan
listrikbertambahjikatubuhAndaterbumikanatau
dibumikan.
3. Jangan membiarkan mesin listrik kehujanan
atau kebasahan.Airyangmasukkedalammesin
listrik akan meningkatkan risiko sengatan listrik.
4. Jangan menyalahgunakan kabel. Jangan
sekali-kali menggunakan kabel untuk
membawa, menarik, atau mencabut mesin
listrik dari stopkontak. Jauhkan kabel dari
panas, minyak, tepian tajam, atau bagian
yang bergerak.Kabelyangrusakataukusut
memperbesar risiko sengatan listrik.
5. Bila menggunakan mesin listrik di luar
ruangan, gunakan kabel ekstensi yang
sesuai untuk penggunaan di luar ruangan.
Penggunaankabelyangsesuaiuntuk
penggunaan luar ruangan mengurangi risiko
sengatan listrik.
6. Jika mengoperasikan mesin listrik di lokasi
lembap tidak terhindarkan, gunakan pasokan
daya yang dilindungi peranti imbasan arus
(residual current device - RCD).Penggunaan
RCD mengurangi risiko sengatan listrik.
7. Mesin listrik dapat menghasilkan medan
magnet (EMF) yang tidak berbahaya bagi
pengguna. Namun, pengguna alat pacu
jantungatauperalatanmedissejenisnyaharus
berkonsultasi dengan produsen peralatan tersebut
dan/atau dokter mereka sebelum mengoperasikan
mesin listrik ini.
Keselamatan Diri
1. Jaga kewaspadaan, perhatikan pekerjaan Anda
dan gunakan akal sehat bila menggunakan
mesin listrik. Jangan menggunakan mesin
listrik saat Anda lelah atau di bawah pengaruh
obat bius, alkohol, atau obat.Sekejapsaja
lalai saat menggunakan mesin listrik dapat
menyebabkancederabadanserius.
2. Gunakan alat pelindung diri. Selalu gunakan
pelindung mata.Peralatanpelindungseperti
masker debu, sepatu pengaman anti-selip, helm
pengaman,ataupelindungtelingayangdigunakan
untukkondisiyangsesuaiakanmengurangirisiko
cedera badan.
3. Cegah penyalaan yang tidak disengaja.
Pastikan bahwa sakelar berada dalam posisi
mati (o󰀨) sebelum menghubungkan mesin
ke sumber daya dan/atau paket baterai, atau
mengangkat atau membawanya. Membawa
mesinlistrikdenganjariAndapadasakelarnya
atau mengalirkan listrik pada mesin listrik
yangsakelarnyahidup(on)akanmengundang
kecelakaan.
4. Lepaskan kunci-kunci penyetel sebelum
menghidupkan mesin listrik.Kunci-kunciyang
masihterpasangpadabagianmesinlistrikyang
berputardapatmenyebabkancedera.
5. Jangan meraih terlalu jauh. Jagalah pijakan
dan keseimbangan sepanjang waktu. Hal ini
memungkinkankendaliyanglebihbaikatasmesin
listrikdalamsituasiyangtidakdiharapkan.
6. Kenakan pakaian yang memadai. Jangan
memakai pakaian yang longgar atau
perhiasan. Jaga jarak antara rambut dan
pakaian Anda dengan komponen mesin yang
bergerak.Pakaianyanglonggar,perhiasan,
ataurambutyangpanjangdapattersangkutpada
komponenyangbergerak.
7. Jika tersedia fasilitas untuk menghisap dan
mengumpulkan debu, pastikan fasilitas
tersebut terhubung listrik dan digunakan
dengan baik.Penggunaanpembersihdebudapat
mengurangibahayayangterkaitdengandebu.
8. Jangan sampai Anda lengah dan mengabaikan
prinsip keselamatan mesin ini hanya karena
sudah sering mengoperasikannya dan sudah
merasa terbiasa.Tindakanyanglalaidapat
menyebabkancederaberatdalamsepersekian
detiksaja.