MASSEY FERGUSON MF2800 Series User manual

Operator Manual
VISION INNOVATION LEADERSHIP QUALITY RELIABILITY SUPPORT PRIDE COMMITMENT
MF2800
Series Round Baler
Models: 2846 / 2846A / 2856 / 2856A

TO OUR CUSTOMER:
Congratulations on your selection of a Massey Ferguson
®
Product.
We believe you have exercised excellent judgment in the purchase
of your Massey Ferguson
®
machine. We are most appreciative of your
patronage.
Your Dealer has performed the pre-delivery service on your new
machine.
He will discuss with you the operating and maintenance instructions
given in this manual, and instruct you in the proper and varied
applications of this machine. Call on him at any time when you have a
question or need equipment related to the use of your machine.
We recommend that you carefully read this entire manual before
operating the unit. Also, time spent in becoming fully acquainted with
its performance features, adjustments, and maintenance schedules
will be repaid in a long and satisfactory life of the product.
This equipment is covered by a written warranty which will be
provided to you by your Massey Ferguson
®
Dealer at time of purchase.
AGCO
®
reserves the right to make changes or add improvements to its products at any time without incurring
any obligation to make such changes to products manufactured previously. AGCO
®
, or its dealers, accept no
responsibility for variations which may be evident in the actual specifications of its products and the
statements and descriptions contained in this publication.
Massey Ferguson®is a worldwide brand of AGCO Corporation, Duluth, Georgia
CALIFORNIA
Proposition 65 Warning
WARNING: Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth defects, and
other reproductive harm.
WARNING: Battery posts, terminals and related accessories contain
lead and lead compounds, chemicals known to the State of California
to cause cancer, birth defects, and other reproductive harm. Wash
hands after handling.
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700734980 D Rev. A-i
CONTENTS
Original Instructions
MASSEY FERGUSON®
2846 / 2846A / 2856 / 2856A
700734980 D Rev.
CONTENTS
SAFETY ............................................................................................................................................................. A-1
GENERAL INFORMATION ................................................................................................................................ B-1
OPERATION ...................................................................................................................................................... C-1
ADJUSTMENTS ................................................................................................................................................ D-1
LUBRICATION AND MAINTENANCE ............................................................................................................... E-1
TROUBLESHOOTING ........................................................................................................................................ F-1
SPECIFICATIONS ............................................................................................................................................. G-1
ACCESSORIES AND OPTIONS ....................................................................................................................... H-1
ASSEMBLY ......................................................................................................................................................... J-1
INDEX ................................................................................................................................................................ K-1
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CONTENTS
A-ii 700734980 D Rev.
NOTES
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700734980 D Rev. A-1
SAFETY
SAFETY
Contents
Safety Alert Symbol ........................................................................................................................................ A-3
Safety Messages ............................................................................................................................................ A-3
Informational Messages .................................................................................................................................. A-3
Safety Signs .................................................................................................................................................... A-4
A Word To The Operator ................................................................................................................................ A-4
Operator Manual ............................................................................................................................................. A-5
Prepare For Operation .................................................................................................................................... A-6
Operation ........................................................................................................................................................ A-7
General Information .................................................................................................................................. A-7
PPE (Personal Protection Equipment) ..................................................................................................... A-8
Seat Instructions ....................................................................................................................................... A-9
Shield and Guards .................................................................................................................................... A-9
Exhaust Warning .................................................................................................................................... A-10
Flying Debris .......................................................................................................................................... A-10
Agricultural Chemicals ............................................................................................................................ A-10
Travel On Public Roads ................................................................................................................................ A-11
Maintenance ................................................................................................................................................. A-12
General Information ................................................................................................................................ A-12
Fire Prevention and First Aid .................................................................................................................. A-13
Checking for High Pressure Leaks ......................................................................................................... A-14
Tire Safety .............................................................................................................................................. A-15
Cylinder Stops .............................................................................................................................................. A-15
Safety and Informational Signs ..................................................................................................................... A-16
Safety Signs ........................................................................................................................................... A-18
Information Signs ................................................................................................................................... A-21
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A-2 700734980 D Rev.
SAFETY
NOTES
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700734980 D Rev. A-3
SAFETY
SAFETY ALERT SYMBOL
FIG. 1: The safety alert symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
Look for the safety alert symbol both in this manual and
on safety signs on this machine. The safety alert symbol
will direct your attention to information that involves your
safety and the safety of others.
SAFETY MESSAGES
FIG. 2: The words DANGER, WARNING or CAUTION
are used with the safety alert symbol. Learn to recognize
these safety alerts and follow the recommended
precautions and safety practices.
mDANGER: Indicates an imminently
hazardous situation that, if not avoided, will
result in DEATH OR VERY SERIOUS
INJURY.
mWARNING: Indicates a potentially
hazardous situation that, if not avoided,
could result in DEATH OR SERIOUS
INJURY.
mCAUTION: Indicates a
potentially hazardous situation that, if not
avoided, may result in MINOR INJURY.
INFORMATIONAL MESSAGES
The words IMPORTANT and NOTE are not related to
personal safety, but are used to give additional
information and tips for operating or servicing this
equipment.
IMPORTANT: Identifies special instructions or
procedures which, if not strictly observed, could
result in damage to or destruction of the
machine, process, or its surroundings.
NOTE: Identifies points of particular interest for more
efficient and convenient repair or operation.
FIG. 1
Saf
FIG. 2
WC1957
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SAFETY
A-4 700734980 D Rev.
SAFETY SIGNS
mWARNING: DO NOT remove or obscure
Danger, Warning or Caution signs. Replace
any Danger, Warning or Caution signs that
are not readable or are missing.
Replacement signs are available from your
dealer in the event of loss or damage. The
actual location of the safety signs is
illustrated at the end of this section.
Keep signs clean by wiping off regularly. Use a cleaning
solution if necessary.
If parts have been replaced or a used machine has been
purchased, make sure all safety signs are in the correct
location and can be read. Illustrations of safety sign
locations are located at the rear of this section.
Replace any safety signs that can not be read or are
missing. Clean the machine surface thoroughly with a
cleaning solution before replacing signs. Replacement
safety signs are available from your dealer.
A WORD TO THE OPERATOR
FIG. 3: It is YOUR responsibility to read and understand
the safety section in this manual and the manual for all
attachments before operating this machine. Remember
YOU are the key to safety. Good safety practices not only
protect you, but also the people around you.
Study the features in this manual and make them a
working part of your safety program. Keep in mind that
this safety section is written only for this type of machine.
Practice all other usual and customary safe working
precautions, and above all REMEMBER - SAFETY IS
YOUR RESPONSIBILITY. YOU CAN PREVENT
SERIOUS INJURY OR DEATH.
This safety section is intended to point out some of the
basic safety situations that may be encountered during
the normal operation and maintenance of your machine.
This section also suggests possible ways of dealing with
these situations. This section is NOT a replacement for
other safety practices featured in other sections of this
manual.
Personal injury or death may result if these precautions
are not followed.
Learn how to operate the machine and how to use the
controls properly.
Do not let anyone operate the machine without instruction
and training.
For your personal safety and the personal safety of
others, follow all safety precautions and instructions found
in the manuals and on safety signs affixed to the machine
and all attachments. Use only approved attachments and
equipment.
FIG. 3
S-1123
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700734980 D Rev. A-5
SAFETY
Make sure your machine has the correct equipment
needed by the local regulations.
mWARNING: An operator should not use
alcohol or drugs which can affect their
alertness or coordination. An operator on
prescription or 'over the counter' drugs
needs medical advice on whether or not
they can properly operate machines.
mCAUTION: If any attachments used on this
equipment have a separate Operator
Manual, see that manual for other important
safety information.
OPERATOR MANUAL
This manual covers general safety practices for this
machine. The Operator Manual must always be kept with
the machine.
Right-hand and left-hand, as used in this manual, are
determined by facing the direction the machine will travel
when in use.
The photos, illustrations, and data used in this manual
were current at the time of printing, but due to possible
in-line production changes, your machine can vary slightly
in detail. The manufacturer reserves the right to redesign
and change the machine as necessary without
notification.
mWARNING: In some of the illustrations and
photos used in this manual, shields or
guards may have been removed for clarity.
Never operate the machine with any shields
or guards removed. If the removal of
shields or guards is necessary to make a
repair, they MUST be replaced before
operation.
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SAFETY
A-6 700734980 D Rev.
PREPARE FOR OPERATION
Read and understand all operating instructions and
precautions in this manual before operating or servicing
the machine.
Make sure you know and understand the positions and
operations of all controls. Make certain all controls are in
neutral and the parking brake is applied before starting
the machine.
Make certain all people are well away from your area of
work before starting and operating the machine. Check
and learn all controls in an area clear of people and
obstacles before starting your work. Be aware of the
machine size and have enough space available to allow
for operation. Never operate the machine at high speeds
in crowded places.
Emphasize the importance of using correct procedures
when working around and operating the machine. Do not
let children or unqualified persons operate the machine.
Keep others, especially children, away from your area of
work. Do not permit others to ride on the machine.
Make sure the machine is in the proper operating
condition as stated in the Operator Manual. Make sure
the machine has the correct equipment required by local
regulations.
All equipment has a limit. Make sure you understand the
speed, brakes, steering, stability, and load characteristics
of this machine and the tractor before you start.
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700734980 D Rev. A-7
SAFETY
OPERATION
General Information
FIG. 4: When parking, park the machine and the tractor
on a solid level surface. Put all controls in neutral, put the
tractor transmission in PARK, and apply the tractor
parking brake. Stop the tractor engine and take the key
with you.
Make sure the tractor and implement are in the proper
operating condition according to the operators manuals.
Make sure the tractor brakes and the machine brakes, if
equipped, are adjusted correctly.
The tractor must have enough weight and braking
capacity, especially when operating on roads and terrain
that is not even. Use a tractor of recommended size and
weight to tow the machine. See Specifications for the
minimum tractor size and weight.
Tractor must be equipped with rollover protective structure
(ROPS), and a seat belt. Use seat belt during operation.
Do not dismount from moving machinery.
Always operate the machine with the control console
turned on.
Never start the tractor with PTO engaged or control
console turned on.
Where possible avoid operating the baler near ditches,
embankments and holes. Reduce speed when turning,
crossing slopes, and on rough, slippery, or muddy
surfaces.
Stay off slopes too steep for operation.
Be aware of the size of the equipment and have enough
space available to allow for operation.
Always slide the hitch pin lock plate over the hitch pin and
install the Klik pin when connecting the baler to the tractor.
To achieve proper braking capacity, the weight of the baler
with a bale must not exceed 1.5 times the weight of the
tractor.
Do not stand between the tractor and the implement to
install the hitch pin when the tractor engine is running.
FIG. 5: Avoid contact with electrical power lines. Contact
with electrical power lines can cause electrical shock,
resulting in very serious injury or death.
FIG. 4
D-7084
FIG. 5
D-15022

SAFETY
A-8 700734980 D Rev.
FIG. 6: Stay at least 3.7 m (12 ft) away from the tailgate
and kicker at all times. The tailgate and kicker operate
faster than you can move away.
Always make sure the area around the tailgate and the
kicker is clear for at least 3.7 m (12 ft) before opening the
tailgate and unloading the bale. Keep bystanders away
from the baler and the tailgate when unloading a bale.
Before raising the tailgate, make sure the baler is securely
fastened to the tractor drawbar. The baler tongue may lift
up when the tailgate is raised. This can cause the baler to
tip to the rear, causing personal injury or damage to the
machine.
FIG. 7: When moving bales, never use a tractor front end
loader that is not equipped with a grapple or the proper
bale handling equipment. Use the grapple to prevent the
bale from rolling down the loader frame onto the operator.
Always keep the load close to the ground to keep from
off-balancing the tractor.
Never unload or store bales on a slope where bales can
roll.
Always disengage the tractor PTO, put the tractor
transmission in PARK and apply the parking brake before
getting off of the tractor. Stop the tractor engine and
remove the key before servicing or doing any
maintenance on the machine.
PPE (Personal Protection Equipment)
FIG. 8: Wear all personal protective equipment (PPE)
and protective clothing issued to you or called for by job
conditions and country/local regulations. PPE includes,
but is not limited to, equipment to protect eyes, lungs,
ears, head, hands and feet when operating, servicing or
repairing equipment.
Always keep hands, feet, hair, and clothing away from
moving parts. Do not wear loose clothing, jewelry,
watches, or other items that could entangle in moving
parts. Tie up long hair that can also entangle in moving
parts.
FIG. 6
d-9595
FIG. 7
S-1143
FIG. 8
S-1127A

700734980 D Rev. A-9
SAFETY
Seat Instructions
FIG. 9: Securely fasten the seat belt before operating the
machine. Always remain seated and have the seat belt
fastened while operating the machine. Replace the seat
belts when they become worn or broken.
Never wear a seat belt loosely or with slack in the belt
system. Never wear the seat belt in a twisted condition or
pinched between the seat structural members.
When using the instructional seat, if equipped, securely
fasten the seat belt. The instructional seat is to be used
only to train new operators or diagnose a problem. The
instructional seat is only intended for short periods of use.
Extra riders, especially children, are not permitted on the
machine.
When the instructional seat is used the machine must be
driven at a slower speed and on level ground. Avoid quick
starts, stops, and sharp turns. Avoid driving on highways
or public roads.
Shield and Guards
FIG. 10: All shields and guards must be in the correct
operating position and in good condition.
FIG. 11: Do not operate the machine with the drive shaft
shields open or removed. Entanglement in rotating drive
shafts can cause serious injury or death. Stay clear of
rotating components.
Make sure rotating guards turn freely.
FIG. 9
WC1953A
FIG. 10
71389544C
FIG. 11
WC1941

SAFETY
A-10 700734980 D Rev.
Exhaust Warning
FIG. 12: Never operate the engine in a closed building
unless the exhaust is vented outside.
Flying Debris
FIG. 13: Never stand near the machine during operation.
Debris can be thrown from the machine during operation
possibly resulting in injury.
Agricultural Chemicals
Agricultural chemicals can be very hazardous. Improper
use of fertilizer, fungicides, herbicides, insecticides and
pesticides can injure people, plants, animals, soil and
other people's property.
Always read and follow all manufacturers' instructions
before opening any chemical container.
Even if you think you know the instructions, read and
follow instructions each time you use a chemical.
Use the same precautions when adjusting, servicing,
cleaning or storing the machine as used when installing
chemicals into the hoppers or tanks.
Inform anyone who comes in contact with chemicals of
the potential hazards involved and the safety precautions
required.
Stand upwind and away from smoke from a chemical fire.
Store or dispose of all unused chemicals only in a manner
as specified by the chemical manufacturer.
FIG. 12
WC1949
FIG. 13
D-8278

700734980 D Rev. A-11
SAFETY
TRAVEL ON PUBLIC ROADS
FIG. 14: Make sure you understand the speed, brakes,
steering, stability, and load characteristics of this machine
and the tractor before you travel on public roads.
Use good judgment when traveling on public roads.
Maintain complete control of the machine at all times.
Never coast down hills.
The maximum speed of farm equipment is governed by
local regulations. Adjust travel speed to maintain control
at all times. See Specifications for the maximum speed for
this machine.
Make sure the tractor is in the proper operating condition
according to the tractor operator manual. Make sure the
tractor brakes and the machine brakes, if equipped, are
adjusted correctly. The tractor must have enough weight
and braking capacity, especially when operating on roads
and terrain that is not even. To achieve proper braking
capacity, use tractor of recommended size and weight to
tow the machine. See Specifications for the minimum
tractor weight.
Be aware of other traffic on the road. Keep well over to
your own side of the road and pull over, whenever
possible, to let faster traffic pass.
Familiarize yourself with and obey all road regulations that
apply to your machine. Consult your local law
enforcement agency for local regulations regarding
movement of farm equipment on public roads. Use
headlights, flashing warning lights, taillights and turn
signals, day and night, unless prohibited by local law.
Make sure all the flashers are operating prior to driving on
the road. Make sure reflectors are correctly installed, in
good condition, and wiped clean. Make sure the Slow
Moving Vehicle (SMV) emblem is clean, visible, and
correctly mounted on the rear of the machine.
Do not operate the baler on the road with a bale in the
chamber.
Be aware of the overall width, length, height, and weight
of the equipment. Be careful when transporting the
machine on narrow roads and across narrow bridges.
Always install the safety transport chain between the
implement and the tractor drawbar.
• Use a safety transport chain with a strength rating
equal to or more than the gross weight of the towed
machines.
• Connect the safety transport chain to the tractor
drawbar and use a retainer on the hitch pin.
• Supply only enough slack in the safety transport
chain to permit turning.
• Do not use the safety transport chain as a tow chain
for towing.
Always slide the hitch pin lock plate over the hitch pin and
install the Klik pin when connecting the baler to the tractor.
FIG. 14
s-1025

SAFETY
A-12 700734980 D Rev.
FIG. 15: Watch for overhead wires and other
obstructions. Avoid contact with electrical power lines.
Contact with electrical power lines can cause electrical
shock, resulting in very serious injury or death.
MAINTENANCE
General Information
FIG. 16: Before doing any unplugging, lubricating,
servicing, cleaning, or adjusting:
• Park the machine on a solid level surface.
• Close the tailgate. If the tailgate must be open for
service, put the tailgate lockout valve in the LOCKED
position.
• Disengage the tractor PTO.
• Put the tractor transmission in PARK and apply the
tractor parking brake.
• Turn off the control console.
• Stop the tractor engine and take the key with you.
• Look and Listen! Make sure all moving parts have
stopped.
• Put blocks in front of and behind the wheels of the
machine and the tractor before working on or under
the machine.
Do not leave tractor or implement unattended with the
engine running.
Do not pull crop, twine, or any other object from the
machine while the tractor engine is running. Moving parts
can pull you in faster than you can move away.
Do not attempt to service or adjust the machine until all
moving parts have stopped.
Check all nuts and bolts periodically for tightness,
especially wheel mounting hardware.
After unplugging, lubricating, servicing, cleaning, or
adjusting the machine make sure all tools and equipment
have been removed.
Make sure electrical connectors are clean and free of dirt
or grease before connecting.
Check for loose, broken, missing, or damaged parts.
Make sure the baler is in good repair. Make sure all
guards and shields are in position.
FIG. 15
D-15022
FIG. 16
D-8518

700734980 D Rev. A-13
SAFETY
Be aware of the size of parts when doing service work.
Never stand under or near a part being moved with lifting
equipment.
FIG. 17: Never service, check or adjust the drive chains
or belts while the tractor engine is running.
FIG. 18: Do not operate the machine with the drive
shafts shields open or removed. Entanglement in rotating
drive shafts can cause serious injury or death.
Stay clear of rotating components.
Never start the tractor with the PTO engaged.
Make sure rotating guards turn freely.
A loose yoke can slip off the tractor PTO shaft and result
in injury to persons or damage to the machine.
When installing a quick disconnect yoke, the spring
activated locking pins must slide freely and be seated in
the groove on the PTO shaft.
Pull on the implement driveline to make sure the quick
disconnect yoke cannot be pulled off the PTO shaft.
Always unload the bale from the bale chamber before
raising or working under the machine.
Fire Prevention and First Aid
FIG. 19: Be prepared for emergencies.
Keep a first aid kit handy for treatment of minor cuts and
scratches.
Always carry one or more fire extinguishers of the correct
type. Check fire extinguishers regularly as instructed by
the manufacturer. Make sure fire extinguishers are
properly charged and in operating condition.
Due to the nature of the crops this machine will operate in,
the risk of fire is of concern. Use a water type fire
extinguisher or other water source for a fire in crop.
For fires involving anything other than crop, such as oil or
electrical components, use a dry chemical fire
extinguisher with an ABC rating.
Mount fire extinguishers within easy reach of where fires
can occur.
FIG. 17
wc1943
FIG. 18
wc1941
FIG. 19
S-1131

SAFETY
A-14 700734980 D Rev.
Frequently remove accumulated crop material from the
machine and check for overheated components. Check
the machine daily for any noises that are not normal.
Such noises could indicate a failed component that can
cause excess heat.
If any flame cutting, welding, or arc welding is to be done
on the machine or attachments, make sure to clear any
crop material or debris from around the area. Make sure
the area below the work area is clear of any flammable
material as falling molten metal or sparks can ignite the
material.
When finished baling and before leaving baler, remove
the bale from the bale chamber. Raise the tailgate and put
the tailgate lockout valve in the lock position. Check for
accumulation of hay or hot spots in the bale chamber and
pickup area. Remove hay accumulation. Put the tailgate
lockout valve in the unlock position and lower the tailgate.
FIG. 20: If fire occurs stand upwind and away from
smoke from the fire.
If a fire occurs while baling, eject the bale, move tractor
and baler upwind away from bale 12 m (40 ft). Raise the
tailgate. Engage the tailgate lockout valve in the LOCKED
position. Use a fire extinguisher or other water source to
put out the fire.
Checking for High Pressure Leaks
FIG. 21: Fluid leaking from the hydraulic system or the
fuel injection system under high pressure can be very
hard to see. The fluid can go into the skin causing serious
injury.
Fluid injected into the skin must be surgically removed
within a few hours. If not removed immediately, serious
infection or reaction can develop. Go immediately to a
doctor who knows about this type of injury.
FIG. 20
Wc1946
FIG. 21
WC1938

700734980 D Rev. A-15
SAFETY
FIG. 22: Use a piece of cardboard or wood to search for
possible leaks. Do not use your bare hand. Wear leather
gloves for hand protection and safety goggles for eye
protection.
Relieve all pressure before loosening any hydraulic lines.
Relieve the pressure by lowering raised equipment,
shutting off accumulator valve, if equipped, and shutting
off the engine. Tighten all connections securely before
applying pressure.
Tire Safety
FIG. 23: Check tires for cuts, bulges, and correct
pressure. Replace worn or damaged tires. When tire
service is needed, have a qualified tire mechanic service
the tire. Tire changing can be very hazardous and must
be done by qualified tire mechanic using proper tools and
equipment. See the Specifications Section for the correct
tire size.
Tire explosion and/or serious injury can result from over
inflation. Do not exceed the tire inflation pressures. See
the Specifications Section for the correct tire pressure.
Do not inflate a tire that is seriously under inflated or has
been run flat. Have the tire checked by qualified tire
mechanic.
Do not weld on the rim when a tire is installed. Welding
will make an air/gas mixture that can cause an explosion
and burn with high temperatures. This danger applies to
all tires, inflated or deflated. Removing air or breaking the
bead is not enough. The tire must be completely removed
from the rim prior to welding.
CYLINDER STOPS
FIG. 24: When the tailgate is raised for any maintenance
or service work, put the tailgate lockout valve (1) into the
LOCKED position (pushed in).
The tailgate can only be lowered when the tailgate lockout
valve is released (pulled out).
FIG. 22
D-5842A
FIG. 23
D-8386
FIG. 24
1
NB21380

SAFETY
A-16 700734980 D Rev.
SAFETY AND INFORMATIONAL SIGNS
FIG. 25: Front View
(A) Baler with on board hydraulics
(B) Baler with tractor source hydraulics
FIG. 26: Rear View
(A) Baler without mesh wrap
(B) Baler with mesh wrap
FIG. 25
12114
11115
12
16
18
17 3
1
24
15
12
16
18
17
3
A B
D-14529a
11
FIG. 26
D-14530
5
13 67
14 13
19
13
5
6
7
14
13
A B