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MASSEY FERGUSON MF 1316S User manual

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MF 1316S
OPERATOR’S MANUAL
Rotary Disc Mower Conditioner
FROM MASSEY FERGUSON
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Operator's Manual
Rotary Disc Mower Conditioner
1316S
North America
4205 River Green Parkway, Duluth GA 30096 USA
© AGCO 2019
Original Operator's Manual
July 2019
700750345B
NA
English
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CALIFORNIA
Proposition 65 Warning
WARNING: Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
Congratulations on your selection of an AGCO®Product. We believe you
have exercised excellent judgment in the purchase of your AGCO®
machine. We are most appreciative of your patronage.
Your Dealer has performed the pre-delivery service on your new
machine.
He will discuss with you the operating and maintenance instructions
given in this manual, and instruct you in the correct and varied
applications of this machine. Call on him at any time when you have a
question or need equipment related to the use of your machine.
We recommend that you carefully read this entire manual before
operating the machine. Also, time spent in becoming fully acquainted
with its performance features, adjustments, and maintenance schedules
will be repaid in a long and satisfactory life of the product.
This equipment is covered by a written warranty which will be provided
to you by your AGCO®Dealer at time of purchase.
AGCO®reserves the right to make changes or add improvements to its products at any time
without incurring any obligation to make such changes to products manufactured previously. AGCO
®, or its dealers, accept no responsibility for variations which may be evident in the actual
specifications of its products and the statements and descriptions contained in this publication.
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Rotary Disc Mower Conditioner
1 Safety .................................................................... 7
1.1 Introduction ......................................................... 9
1.1.1 Safety symbol ................................................... 9
1.1.2 Safety messages ................................................. 9
1.1.3 Information messages ............................................. 9
1.1.4 Safety signs ..................................................... 9
1.1.5 A word to the operator ............................................ 10
1.1.6 This manual .................................................... 11
1.1.6.1 Operator manual holder .................................. 11
1.2 Operation .......................................................... 12
1.2.1 Prepare for operation ............................................. 12
1.2.2 General information .............................................. 12
1.2.3 Personal protective equipment ...................................... 13
1.2.4 Seat instructions ................................................ 14
1.2.5 Shield and guards ................................................ 14
1.2.6 Exhaust warning .................................................15
1.2.7 Flying debris ................................................... 15
1.2.8 Agricultural chemicals ............................................. 15
1.3 Travel on public roads ............................................... 17
1.4 Maintenance ........................................................19
1.4.1 General maintenance information .................................... 19
1.4.2 Fire prevention and first aid ......................................... 21
1.4.3 High pressure leaks .............................................. 22
1.4.4 Accumulator safety .............................................. 22
1.4.5 Replacement parts ............................................... 23
1.4.6 Tire safety ..................................................... 23
1.4.7 Weld on the machine precautions .................................... 23
1.5 Cylinder lockout valves .............................................. 24
1.5.1 Lift cylinder lockout valves ......................................... 24
1.5.1.1 Engage the lift cylinder lockout valves ....................... 24
1.5.1.2 Disengage the lift cylinder lockout valves ..................... 25
1.5.2 Steering cylinder lockout valves ..................................... 26
1.5.2.1 Engage the steering cylinder lockout valves ................... 27
1.5.2.2 Disengage the steering cylinder lockout valves ................. 27
1.6 Safety and informational signs ....................................... 28
1.6.1 Crush hazard ................................................... 30
1.6.2 Driveline entanglement ............................................30
1.6.3 Flying objects hazard ............................................. 30
1.6.4 Explosion hazard ................................................ 30
1.6.5 Shear hazard ................................................... 31
1.6.6 Shear hazard ................................................... 31
1.6.7 Entanglement hazard ............................................. 31
1.6.8 Operators manual ............................................... 31
1.6.9 1000 RPM ..................................................... 32
1.6.10 Drawbar hitch .................................................. 32
1.6.11 Drawbar notice ................................................. 32
1.6.12 Oil notice ...................................................... 33
1.6.13 Cylinder lockout decal .............................................33
1.6.14 California Proposition 65 ........................................... 33
2 Introduction .............................................................. 35
Table of contents
Rotary Disc Mower Conditioner
700750345B
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2.1 Introduction ........................................................ 37
2.1.1 Units of measurement ............................................ 37
2.1.2 Replacement parts ............................................... 37
2.1.3 Intended use ................................................... 37
2.1.4 Proper disposal of waste .......................................... 37
2.2 Machine identification ...............................................38
2.2.1 Serial number plate .............................................. 38
2.2.2 Serial number description .......................................... 38
2.3 Description of a pull type rotary mower conditioner ................... 40
2.3.1 Cutterbed ..................................................... 40
2.3.2 Conditioner .................................................... 40
2.3.3 Swathboard .................................................... 40
2.3.4 Forming shields ................................................. 40
2.3.5 Component access .............................................. 41
2.3.6 Component location .............................................. 42
3 Operation ................................................................ 45
3.1 Checklists .......................................................... 47
3.1.1 Examine the machine for daily operation ............................... 47
3.1.2 Examine the machine at the end of the day ............................. 47
3.1.3 Examine the machine at the start of the season .......................... 47
3.1.4 Examine the machine at the end of the season .......................... 48
3.2 Tractor connection .................................................. 49
3.2.1 Connect the 3-point swivel hitch ..................................... 49
3.2.2 Connect the drawbar swivel hitch .................................... 50
3.2.3 Connect the hydraulic connections ................................... 51
3.2.4 Connect the electrical connection .................................... 52
3.3 Tractor disconnect .................................................. 54
3.3.1 Disconnect the 3-point swivel hitch ................................... 54
3.3.2 Disconnect the drawbar swivel hitch .................................. 54
3.4 Field operation ......................................................56
3.4.1 Crop conditioning ................................................ 56
3.4.2 Cuto quality and windrow formation ................................. 56
3.4.3 Power take-o and ground speed .................................... 56
3.4.4 Hay drying time ................................................. 57
3.4.5 Engage the header ............................................... 57
3.4.6 Header lift ..................................................... 57
3.4.7 Header steering - center pivot ....................................... 58
3.4.7.1 Cut back and forth ...................................... 59
3.4.7.2 Cut a square corner ..................................... 60
3.4.8 Cut height ..................................................... 60
3.4.8.1 Change the header angle ................................. 61
3.4.9 Unplug the header ............................................... 62
3.5 Conditioner adjustments ............................................ 63
3.5.1 Conditioner .................................................... 63
3.5.2 Conditioner spacing .............................................. 63
3.5.2.1 Adjust the conditioner roll spacing .......................... 63
3.5.3 Adjust the conditioner spacing indicator ................................64
3.5.4 Conditioner roll pressure ...........................................64
3.5.5 Adjust the conditioner roll pressure - hydraulic adjustment .................. 64
3.5.5.1 Increase the conditioner roll pressure ........................ 64
3.5.5.2 Decrease the conditioner roll pressure ....................... 65
3.5.6 Conditioner roll timing ............................................ 65
3.5.6.1 Adjust the conditioner roll timing ........................... 65
3.6 Swathboard ........................................................ 67
3.6.1 Adjust the swathboard ............................................ 67
Table of contents
Rotary Disc Mower Conditioner
700750345B
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3.7 Forming shield adjustment .......................................... 68
3.7.1 Adjust the windrow forming shields .................................. 68
3.7.2 Adjust the windrow forming deck height ............................... 68
3.8 Header flotation .................................................... 69
3.8.1 Adjust the header flotation ......................................... 69
3.9 Travel on the road ................................................... 70
4 Maintenance ............................................................. 73
4.1 Service schedule .................................................... 75
4.2 Lubrication details .................................................. 76
4.2.1 Inspection during lubrication ........................................ 76
4.2.2 Sealed bearings ................................................. 76
4.2.3 Lubrication fittings ............................................... 76
4.2.4 Gearboxes ..................................................... 80
4.2.4.1 Plug location - swivel gearboxes ............................ 80
4.2.4.2 Plug location - header drive gearbox ......................... 80
4.2.4.3 Plug location - cutterbed drive gearbox ....................... 81
4.2.4.4 Examine the gearbox oil level .............................. 81
4.2.4.5 Change the gearbox oil .................................. 81
4.2.5 Conditioner gearboxes ............................................ 82
4.2.5.1 Plug location - conditioner gearboxes ........................ 82
4.2.5.2 Examine the gearbox oil level .............................. 83
4.2.5.3 Change the gearbox oil .................................. 83
4.2.6 Cutterbed ..................................................... 84
4.2.6.1 Cutterbed oil level ...................................... 84
4.2.6.2 Change the cutterbed oil ................................. 84
4.2.7 Lubricate the wheel bearings ....................................... 85
4.3 Replace a bearing ................................................... 88
4.4 Cutterbed inspection ................................................ 89
4.5 Discs ............................................................... 90
4.5.1 Disc maintenance ............................................... 90
4.5.2 Replace a disc .................................................. 90
4.6 Lifters .............................................................. 92
4.6.1 Lifters ........................................................ 92
4.6.2 Replace the lifters ............................................... 92
4.7 Knives ..............................................................93
4.7.1 Knife wedging under disc .......................................... 93
4.7.2 Knife inspection ................................................. 93
4.7.3 Disc rotation ................................................... 94
4.7.4 Replace a fixed blade knife ......................................... 94
4.7.5 Replace a quick change knife ....................................... 95
4.7.6 Replace a knife quick change spring .................................. 96
4.7.7 Knife type ..................................................... 96
4.7.8 Knife hardware inspection ..........................................97
4.8 Adjust the auger stripper plate ....................................... 98
4.9 Belts ............................................................... 99
4.9.1 Belt maintenance ................................................ 99
4.9.2 Adjust the conditioner belt ......................................... 99
4.9.3 Replace the conditioner belt ....................................... 100
4.9.4 Adjust the auger belt ............................................ 102
4.9.5 Replace the auger belt ........................................... 102
4.9.6 Adjust the center cage belt ........................................ 104
4.9.7 Replace the center cage belt ....................................... 104
4.9.8 Adjust the header drive belt ........................................105
4.9.9 Replace the header drive belt ...................................... 106
4.10 Slip clutch ......................................................... 108
Table of contents
Rotary Disc Mower Conditioner
700750345B
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4.10.1 Run-in the slip clutch ............................................ 108
4.11 Install the wheels .................................................. 109
4.12 Storage ............................................................ 110
5 Troubleshooting ..........................................................111
5.1 Header troubleshooting .............................................113
5.2 Cutterbed troubleshooting .......................................... 115
5.3 Conditioner troubleshooting ........................................ 117
5.4 Crop conditioning and windrow formation ........................... 118
5.5 Cuto quality ...................................................... 119
6 Specifications ........................................................... 121
6.1 Specifications ......................................................123
6.1.1 Dimensions and weights ..........................................123
6.1.2 Header specifications ............................................ 123
6.1.3 Cutterbed specifications .......................................... 123
6.1.3.1 Cutterbed bolt torque .................................. 123
6.1.4 Drive system specifications ........................................123
6.1.5 Tire specifications ...............................................124
6.1.6 Tractor specifications ............................................ 124
6.1.7 Maximum road speed ............................................ 124
6.1.8 Conditioner specifications ......................................... 124
6.1.9 Lubrication specifications ......................................... 125
7 Accessories ..............................................................127
7.1 Accessories and options ............................................ 129
7.1.1 Gauge rollers .................................................. 129
7.1.2 Filler pan ..................................................... 129
7.1.3 Drawbar hitch ..................................................129
7.1.4 3-point hitch ................................................... 130
8 Assembly ............................................................... 131
8.1 General information ................................................ 133
8.1.1 Shipping damage and missing parts ..................................133
8.1.2 Safety precautions .............................................. 133
8.2 Assembly ..........................................................134
8.2.1 Prepare the header for assembly .................................... 134
8.2.2 Install the tongue ............................................... 135
8.2.3 Install the flotation springs ........................................ 138
8.2.4 Install the swathboard hardware .................................... 140
8.2.5 Install the wheels ............................................... 141
8.2.6 Install the clutch shaft and the steering arm ............................ 141
8.2.7 Install the curtain magnets ........................................ 145
8.2.8 Install the forming shields ......................................... 146
8.2.9 Install the 3-point hitch ........................................... 146
8.2.10 Install the drawbar hitch .......................................... 148
8.2.11 Finish the assembly ............................................. 149
8.2.12 Examine the cutterbed for lubricant .................................. 150
8.3 Checklists ......................................................... 151
8.3.1 Pre-delivery checklist ............................................ 151
8.3.2 Delivery checklist ............................................... 151
9 Index ................................................................... 153
Table of contents
Rotary Disc Mower Conditioner
700750345B
Find manuals at https://best-manuals.com
1 Safety
1.1 Introduction ............................................................. 9
1.1.1 Safety symbol ....................................................... 9
1.1.2 Safety messages ..................................................... 9
1.1.3 Information messages ................................................. 9
1.1.4 Safety signs ........................................................ 9
1.1.5 A word to the operator ................................................ 10
1.1.6 This manual ........................................................ 11
1.1.6.1 Operator manual holder ...................................... 11
1.2 Operation .............................................................. 12
1.2.1 Prepare for operation ................................................. 12
1.2.2 General information .................................................. 12
1.2.3 Personal protective equipment .......................................... 13
1.2.4 Seat instructions .................................................... 14
1.2.5 Shield and guards ................................................... 14
1.2.6 Exhaust warning .................................................... 15
1.2.7 Flying debris ....................................................... 15
1.2.8 Agricultural chemicals ................................................ 15
1.3 Travel on public roads ................................................... 17
1.4 Maintenance ........................................................... 19
1.4.1 General maintenance information ........................................ 19
1.4.2 Fire prevention and first aid ............................................ 21
1.4.3 High pressure leaks .................................................. 22
1.4.4 Accumulator safety .................................................. 22
1.4.5 Replacement parts ...................................................23
1.4.6 Tire safety ......................................................... 23
1.4.7 Weld on the machine precautions ........................................ 23
1.5 Cylinder lockout valves .................................................. 24
1.5.1 Lift cylinder lockout valves ............................................. 24
1.5.1.1 Engage the lift cylinder lockout valves ........................... 24
1.5.1.2 Disengage the lift cylinder lockout valves ......................... 25
1.5.2 Steering cylinder lockout valves ......................................... 26
1.5.2.1 Engage the steering cylinder lockout valves ....................... 27
1.5.2.2 Disengage the steering cylinder lockout valves ..................... 27
1.6 Safety and informational signs ...........................................28
1.6.1 Crush hazard ....................................................... 30
1.6.2 Driveline entanglement ............................................... 30
1.6.3 Flying objects hazard ................................................. 30
1.6.4 Explosion hazard .................................................... 30
1.6.5 Shear hazard ....................................................... 31
1.6.6 Shear hazard ....................................................... 31
1.6.7 Entanglement hazard ................................................. 31
1.6.8 Operators manual ................................................... 31
1.6.9 1000 RPM ......................................................... 32
1.6.10 Drawbar hitch ...................................................... 32
1.6.11 Drawbar notice ..................................................... 32
1.6.12 Oil notice ......................................................... 33
1.6.13 Cylinder lockout decal ................................................ 33
1.6.14 California Proposition 65 ...............................................33
Table of contents
Rotary Disc Mower Conditioner 7
700750345B
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Table of contents
8 Rotary Disc Mower Conditioner
700750345B
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