Mazda GENUINE SIDE UNDER SPOILER User manual

1
GENUINE SIDE UNDER SPOILER
INSTALLATION INSTRUCTIONS

Thank you for purchasing a genuine Mazda accessory.
Before removal and installation, be sure to thoroughly read these instructions.
Please read the contents of this booklet in order to properly install and use the side
under spoiler. Your safety depends on it.
Keep these instructions with your vehicle records for future reference.
• There are several WARNING and CAUTION sections in this booklet concerning
safety when installing or removing the side under spoiler. Always read and follow them
in order to prevent injuries, accidents, and possible damage to the vehicle.
WARNING: Indicates a situation in which serious injury or death could result if
the warning is ignored.
CAUTION: Indicates a situation in which bodily injury or damage to the vehicle
could result if the caution is ignored.
• Do not modify the side under spoiler.
• Do not install the side under spoiler in any way other than described in the following
instructions.
• If in any doubt, please ask your Mazda dealer to install the accessory in order to
prevent errors in installation.
• If you have any questions about the use of the accessory, ask your Mazda dealer for
proper advice before using it.
• Mazda and its suppliers are not responsible for injuries, accidents, and damage to
persons and property that arise from the failure of the dealer or installer to follow these
instructions.
• To ensure safety and reliability of the work, installation, removal and disposal work
carried out by an Authorized Mazda Dealership is recommended
• Be careful not to lose removed parts, and be sure that they are kept free from
scratches, grease or other dirt.
PART NAME: SIDE UNDER SPOILER
PART NUMBER: CC29 V4 910F
VEHICLE: Mazda 5
To the dealer
• Please turn over these instructions to the customer after installation.
To the customer
• Keep these instructions after installation. The instructions may be necessary
for installing other optional parts or removal of this accessory.
• Should the vehicle or this accessory be resold, always leave these instructions
with it for the next owner.
WARNING
Note
CC29 V0 003

─２─
Side under s
p
oiler
Vehicle fron
t

Part Name Qty Part Name Qty Part Name Qty
Side under spoiler
(RH:C236 51P40A)
(LH:C236 51 P50A)
1
ea.
Clip (small)
（G18K 51 SJ3）24
Clip (large)
（BP4L 51 SJ3）6
Rivet
（B092 51 833）2
★
Clip
（BC1D 56 145）
2
Template (LH,
RH)
1
ea.
Installation
instructions 1
NOTE: The 24 small and 6 large clips are already installed on the side under spoiler.★Only used for vehicles
with mudflaps
Installation view
★ Phillips screwdriver (stubby type) ★ Flathead screwdriver wrapped with protective tape
★Duct tape ★Punch ★Electric drill (3 mm, 10 mm drill bits) ★RoundFile ★Scissors
★Soft, clean cloth ★Touch-up paint (Genuine product) ★Isopropyl alcohol (IPA) ★Sealant
1. PARTS
• Before installation, verify that the kit includes all the following parts and that they are free of dirt, scratches, o
r
damage.
NOTE
2. REQUIRED TOOLS

─３─
CAUTION
Be sure to cover the
vehicle body with
protectors or mats to
prevent stains, scratches
and damage when
removing/installing the
vehicle parts
Use the most appropriate
(size, use) tool for each task
and perform the work
correctly.
Otherwise, the parts may
be damaged.
When installing parts with
double-sided adhesive
tape, carefully clean the
adhesive surface and keep
it away from dust or dirt.
Otherwise, parts could fall
off and be damaged.
Place the removed parts
and kit accessories on a
protective sheet to prevent
scratches.

NOTE
• Refer to the Workshop Manual for removal and installation of vehicle parts. Not following the procedures for
removal/installation in the Workshop Manual could result in an accident or vehicle malfunction.
Fastener removal
1. Remove the fastener (1).
(For vehicles with mudflaps, remove the fasteners (2), and then
the mudguard)
Hole cover removal
1. Remove the hole covers from the lower surface of the side sill panel
using a flathead screwdriver wrapped with protective tape as shown
in the figure (1st, 6th, 11th hole covers from vehicle front).
3. BEFORE INSTALLATION
•The removed fasteners are not used to install this accessory.
4. PART REMOVAL
• The figure shows the right side, however, perform the same
procedure for the left side.
NOTE
• The side under spoiler installation work requires two or more people.
• The side under spoiler and the mudguard cannot be equipped together.

CAUTION
NOTE
• The removed hole covers are not used to install this
accessory.
NOTE
Hole cover
1
Vehicle fron
t
Side-sill
panel lower
surface
234567891011
Fastener
Vehicle fron
t
Mudguard
Remove this fastener
(Vehicles with mudflaps)

─４─
Clip Removal
1. Detach the 12 clips (small) and 3 clips (large) installed to the side
under spoiler.
Body hole drilling
1. Cut out the templates with scissors along the cut lines.
2. Affix the templates to the side under spoiler with the printed side
facing the side under spoiler, and aligned with the corner of the clip
as shown in the figure.(12 locations)
3. Install a clip (1) to the upper hole where the mudflap was installed.
(Vehicles with mudflaps)
4. Attach the side under spoiler to the installation position so that there
are no gaps, and temporarily fix it using the rivet (1).
• The detached clips will be reused. Be careful not to damage
or lose them.

CAUTION
• The figure shows the right side, however, perform the same
procedure for the left side.
NOTE
5. SIDE UNDER SPOILER INSTALLATION
12 Clips (small)
3 Clips (large)
Vehicle fron
t
6
A
lign with corne
r
Template
RH1
2
5
7 8
9 10 11
12
Side under spoiler
(
RH
)
3 4
Vehicle fron
t
Template
: Cut line
Side under spoiler
Rivet
Vehicle fron
t
Install clip to mudflap
installation hole (vehicles
with mudfla
p
s)

─５─
5. Securely align the lower surface of the side under spoiler ①to the
body, and press firmly so that there is absolutely no gap on side
surface of the side under spoiler. (Refer to the cross-section view)
6. Temporarily fix the side under spoiler with tape.
7. Set the templates along the bodyline and attach with tape.
8. Remove the rivet (1) temporarily installed in Step 3, and detach the
side under spoiler with the templates left affixed to the vehicle.
9. While keeping the templates set to the shape of the body, punch
marking holes through the center of the template using a punch.
(12 locations)
10. Peel off the templates(12 locations).
11. Wrap the drill bit with duct tape as shown in the figure.
①
A
lign lower surfac
e
firmly with body
②
A
lign with body with no gap
Side under spoiler
Tape
Body
Vehicle fron
t
＜Cross-section view＞

Duct tape
1ｍｍ Drill
Ove
r
-drill
p
rotection
Drill
Drill bit
(s
h
ou
l
der
)

TapeTapeTape
Vehicle fron
t

Vehicle fron
t
Tape
Drill-hole center position
Template
• Be careful when handling drills and other sharp objects.
• To prevent scratching and over-drilling, always wrap the drill
bit with duct tape.

CAUTION


Drill hole cente
r
position
• Be careful of the alignment of the side under spoiler with the
body, and make sure that it contacts the lower surface of the
vehicle body and its height is equal from front to back.

CAUTION
• Make sure the templates are not twisted or detached when
affixing them to the body.

CAUTION
• When detaching the side under spoiler, be careful that the
templates do not slip or become ripped.

CAUTION
• Punch holes in the center of each drill-hole mark with the
templates left affixed.
NOTE

─６─
12. With the drill bit pointed perpendicular to the body, drill 3 mm holes
in the drill mark positions (12 locations).
13. Expand the 3 mm holes (12 locations) to 10 mm using the drill.
14. Remove any burrs around the drilled hole with a round file.
15. Apply sufficient sealant to prevent rust.
16. After the sealant has dried, apply touch-up paint.
Side under spoiler installation
1. Use a soft cloth dampened with IPA (isopropyl alcohol) to clean the
surface of the vehicle where the side under spoiler is to be installed.
2. Install the 12 clips (small) and 3 clips (small) to the side under
spoiler.
•Do not insert the clips completely into the slots. Insert them
only up to the center of the installation holes. The side unde
r
spoiler cannot be installed if the clips are inserted completel
y
into the slots.
• Install the clips (large) in the direction shown in the figure.

CAUTION
• The drill bit is hot after drilling; be careful not to burn yourself.

CAUTION
• Make sure anti-rust protection is carried out properly.

CAUTION
• Make sure to remove burrs from the surface so that the bod
y
surface is smooth.

CAUTION

Side under spoiler installation surface
Vehicle fron
t
Hole for clip (small)
＜
Cross-section vie
w
＞
3 mm →10 mm
Body
90°

Round
file
Drill hole
Burr
Touch-up
paint

Vehicle
fron
t
12 clips (small)
Installation hole center
3 clips (large)
Installation hole center
＜Upper
surface vie
w
＞
＜U
pp
e
r
surface vie
w
＞

─７─
3. Align the side under spoiler clips with the installation holes, inserting
the 12 clips (small) on the upper side first, then the 3 clips (small)
on the lower side.
4. Install the rivet (1) to the front end of the side under spoiler and
secure it.
• Push the clips in slowly. If the clips are pushed in with
excessive force, they will deform and it may become difficul
t
to insert them.
• Make sure the installation is in alignment with the vehicle.

CAUTION
クリップ（大）
Clip (small)
Side under spoiler
Clip (small) Clip (large)
Vehicle fron
t
Side under spoiler
Clip (large)
Side under s
p
oile
r
Rivet
Vehicle fron
t

Mazda 5 SIDE UNDER
SPOILER
CC29 V4 910F
Inspection items after installation
• Inspect the installed/reinstalled parts for the following items:
Check Item（○）
Part Clearance/Fit Scratches/Dirt/
Remaining tape
Tightening/
engagement Rust proofing
Side under spoiler ○○○
Front fender,side
sill panel ○○
Installation inspection sheet for side under spoiler
Date , ,
VIN.
Approved
Checked
Person in
char
g
e
The term of validity for this sheet: 3 months
INSTALLATION
INSPECTION
SHEET

1
GENUINE SIDE UNDER SPOILER
COMPONENT PARTS INSTALLATION MANUAL


In order to maintain the optimum condition, read this manual carefully and familiarize
yourself with this product after completing painting.
• The CAUTION symbols in this manual indicate safety precautions at the time of
installation. Read the instruction carefully to prevent injuries or possible damage to
your vehicle.
CAUTION: Indicates a situation in which bodily injury or damage to the vehicle
could result if the caution is ignored.
• Do not modify the side under spoiler.
• Do not install the side under spoiler in any way other than described in the following
instructions.
• If you have any questions about the use of the accessory, ask your Mazda dealer for
proper advice before using it.
• Mazda and its suppliers are not responsible for injuries, accidents, and damage to
persons and property that arise from the failure of the dealer or installer to follow these
instructions.
PART NAME: SIDE UNDER SPOILER
PART NUMBER: CC29 V4 910F
VEHICLE: Mazda5
FINISHED IMAGES
CAUTION
1
* RH is shown in this figure
Clip (Small)
Clip (Large)

2
REQUIRED PARTS (Check the following parts prior to installation)
①Side under spoiler (RH, LH)
(Painted product)
Quantity 1each
②Clip (Small)
Quantity 24
③Clip (Large)
Quantity 6
INSTALLING PROCEDURE (Assembly after painting)
Clip installation (Large, small)
1. Install the 3 (large) previously removed clips, and
the 12 (small) ones to the side under spoiler.
• Clip (Small)
Do not insert the clips deeply but rather insert them to
the center of the installation hole.
2
3
• RH is shown in the figure below. Assembly LH in the same manner.
Note
• Check the chart shown below and make sure that no parts are missing.
• Make sure all the com
p
onent
p
arts are free from dirt, scratches, or dama
g
es.

CAUTION

• Be careful to insert the large and small clips in
the correct places.

CAUTION
12 clips (Small)
3 clips (Large)
<View from
above>
Centered in installation hole
<View from
above>
Centered in installation hole

1
GENUINE SIDE UNDER SPOILER
IMPORTANT POINTS IN PAINTING


PART NAME: SIDE UNDER SPOILER
PART NUMBER: CC29 V4 910F
VEHICLE: Mazda5
PAINT AREAS
PAINT SPECIFICATION
Use two-type, liquid-reacted paint.
When painting, use a spray gun to apply the paint evenly.
BAKING TEMPERTURE
Baking Time
Bake for 30 minutes at 90℃{194°F}. Depending on the paint characteristics,
baking time may vary. Do not bake at more than 100℃{212°F}, otherwise the
material (PP) will be deformed by the heat.
HANDLING OF BAKED PAINT
After baking, do not touch the painted product until it has cooled down completely.
1
2
3
4
C
A
Material: PP
<SEC. B-B>
(b)
(b)
(b)
A
C
B
(a)
(b)
<SEC. A-A>
(b)
(a)
(a)
<SEC. C-C>
SURFACE TREATMENT
(a) Paint same as body color
(b) No masking required
B
CC29 V0 500