Mazda 2005 Miata MX-5 User manual

2005 ACCESSORIES & EQUIPMENT
Exterior Trim - MX-5 Miata
COWL GRILLE REMOVAL/INSTALLATION
1. Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE
REMOVAL/INSTALLATION .)
2. Remove in the order indicated in the table.
Fig. 1: Removing Cowl Grille
Courtesy of MAZDA MOTORS CORP.
3. Install in the reverse order of removal.
BELTLINE MOLDING REMOVAL/INSTALLATION
1. Remove the rear package trim.
2. Remove the set plate.
3. Remove the bolts.
4. Remove the beltline molding.
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
Microsoft
Saturday, July 04, 2009 12:04:27 PM Page 1 © 2005 Mitchell Repair Information Company, LLC.
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Fig. 2: Removing Beltline Molding
Courtesy of MAZDA MOTORS CORP.
5. Install in the reverse order of removal.
FRONT BELTLINE MOLDING REMOVAL/INSTALLATION
1. Remove the screws.
2. Pull front beltline molding upward to disengage the clips from the body and remove it.
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2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 3: Removing Front Beltline Molding
Courtesy of MAZDA MOTORS CORP.
3. Install in the reverse order of removal.
REAR WINDOW MOLDING REMOVAL
DETACHABLE HARDTOP
1. Pull the rear window moldin
g
to remove it.
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Fig. 4: Removing Rear Window Molding
Courtesy of MAZDA MOTORS CORP.
REAR WINDOW MOLDING INSTALLATION
DETACHABLE HARDTOP
1. Apply protective tape along the edge of the body to protect it from damage.
2. Cut the sealant using a razor as shown.
WARNING: Using a razor with bare hands can cause injury. Always wear
gloves when using a razor.
2005 Mazda MX-5 Miata
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Fig. 5: Cutting Sealant Using Razor
Courtesy of MAZDA MOTORS CORP.
3. Insert the blade of the SST (Sealant Remover) into the sealant, and pull on the bar to cut the sealant near
the bod
y
as shown.
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 6: Cutting Sealant Near Body
Courtesy of MAZDA MOTORS CORP.
4. Insert the blade of the SST (Sealant Remover) into the sealant, and pull on the bar to cut the sealant near
the glass as shown.
5. Remove as much sealant as possible from between the body and the glass.
2005 Mazda MX-5 Miata
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Fig. 7: Cutting Sealant Near Glass (1 Of 2)
Courtesy of MAZDA MOTORS CORP.
6. Carefully clean around the edge of the glass and the adhesion surface of the body.
CAUTION: Keep the area free of dirt and grease, and do not touch the
surface or the primer may not properly bond to the surface of
the glass and body which may cause leaks to occur.
2005 Mazda MX-5 Miata
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Fig. 8: Cutting Sealant Near Glass (2 Of 2)
Courtesy of MAZDA MOTORS CORP.
7. Apply primer onto the bonding area of the new rear window molding using a brush. Allow the primer to
dry for approximately 30 minutes .
8. Appl
y
a 3.0 mm {0.12 in} bead of sealant between the
g
lass and the bod
y
.
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 9: Applying Primer Onto Bonding Area Of New Rear Window Molding
Courtesy of MAZDA MOTORS CORP.
9. Reshape the sealant as shown if necessar
y
.
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 10: Reshaping Sealant
Courtesy of MAZDA MOTORS CORP.
10. Install the rear window molding with the molding joint at the top.
If the molding is too long, cut the excess molding 10 mm {0.39 in} inside the molding joint edge.
Hardening time of sealant
SEALANT HARDENING TIME
TemperatureSurface hardening timeTime required until vehicle can be put into service
5°C {41°F} Approx.1.5 h Approx.12 h
20°C {68°F} Approx.1 h Approx.4 h
35°C {95°F} Approx.10 min Approx.2 h
2005 Mazda MX-5 Miata
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Fig. 11: Installing Rear Window Molding With Molding Joint At Top
Courtesy of MAZDA MOTORS CORP.
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 12: Identifying Joint Molding Edge Specification
Courtesy of MAZDA MOTORS CORP.
11. Check for water leaks.
If a leak is found, wipe the water off well and repeat the installation.
WINDSHIELD MOLDING REMOVAL
1. Remove the windshield moldin
g
from the windshield.
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Fig. 13: Removing Windshield Molding From Windshield
Courtesy of MAZDA MOTORS CORP.
WINDSHIELD MOLDING INSTALLATION
1. Apply protective tape along the edge of the body to protect it from damage.
2. Cut the sealant using a razor as shown.
WARNING: Using a razor with bare hands can cause injury. Always wear
gloves when using a razor.
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 14: Cutting Sealant Using Razor
Courtesy of MAZDA MOTORS CORP.
3. Insert the blade of the SST (Sealant Remover) into the sealant, and pull on the bar to cut the sealant near
the body as shown.
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 15: Cutting Sealant Near Body
Courtesy of MAZDA MOTORS CORP.
4. Insert the blade of the SST (Sealant Remover) into the sealant, and pull on the bar to cut the sealant near
the glass as shown.
5. Remove as much sealant as possible from between the bod
y
and the
g
lass.
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 16: Cutting Sealant Near Glass
Courtesy of MAZDA MOTORS CORP.
6. Carefully clean around the edge of the glass and the adhesion surface of the body.
7. Align the edge of the protector to the spot mark.
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Fig. 17: Cleaning Around Edge Of Glass
Courtesy of MAZDA MOTORS CORP.
8. Securely bond the protector to the body as shown.
CAUTION: Keep the area free of dirt and grease, and do not touch the
surface or the primer may not properly bond to the surface of
the glass and body which may cause leaks to occur.
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2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 18: Bonding Protector To Body
Courtesy of MAZDA MOTORS CORP.
9. Apply primer onto the bonding area of the glass, body, and new windshield molding using a brush. Use
only glass primer on the glass and body primer on the body and molding. Allow the primer to dry for
approximately 30 minutes .
10. Appl
y
a 3.0 mm {0.12 in} bead of sealant between the
g
lass and the bod
y
.
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 19: Apply Primer Onto Bonding Area Of Glass
Courtesy of MAZDA MOTORS CORP.
11. Reshape the sealant as shown if necessar
y
.
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Fig. 20: Reshaping Sealant
Courtesy of MAZDA MOTORS CORP.
12. Install the windshield molding before the sealant has hardened.
13. Align the center mark in the molding with the glass mark (A).
14. Install the upper portions of the molding into the body (B).
15. Push the corners of the moldin
g
onto the bod
y
(C).
2005 Mazda MX-5 Miata
2005 ACCESSORIES & EQUIPMENT Exterior Trim - MX-5 Miata
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Saturday, July 04, 2009 12:04:28 PM Page 20 © 2005 Mitchell Repair Information Company, LLC.