Mec Nano10-XD User manual

Part # 96251
January 2023
Serial Number Range
18000000 - Up
Service & Parts Manual
Nano10™-XD
ART_5973

Page i Nano10™-XD - Service & Parts Manual
January 2023
Revision History
Date Reason for Update
January 2023 New Release
1401 S. Madera Avenue, Kerman, CA93630 USA
Toll Free: 1-877-632-5438
Phone: [phone]
Fax: [phone]
[email protected]
www.MECawp.com
MEC Aerial Work Platforms

Page ii Nano10™-XD - Service & Parts Manual
January 2023
Table of Contents
Chapter 1 - Service � � � � � � � � � � � � � 1
Service Introduction. . . . . . . . . . . . . . . . . 1
Section 1 - MEC Operator Policy . . . . . . . . . . . . . 2
MEC Operator Policy � � � � � � � � � � � � � � � � � � � 2
Section 2 - Safety Symbols & General Safety Tips . . . . . . . . 3
Safety Symbols & General Safety Tips � � � � � � � � � � � � � � 3
Section 3 - Specications . . . . . . . . . . . . . . . 4
Specications, Indoor/Outdoor Rated � � � � � � � � � � � � � � � 5
Section 4 - Torque Specications . . . . . . . . . . . . . 6
Bolt Torque Specication - American Standard � � � � � � � � � � � � 6
Bolt Torque Specication - Metric Standard � � � � � � � � � � � � � 7
Hydraulic Components Torque Table � � � � � � � � � � � � � � � 8
Section 5 - Hydraulic System, Electrical System and Total System . . . . 9
Hydraulic System, Electrical System and Total System � � � � � � � � � � 9
Section 6 - Machine Components . . . . . . . . . . . . . 10
Machine Components � � � � � � � � � � � � � � � � � � � 10
Section 7 - Emergency Systems and Procedures. . . . . . . . . 11
Emergency Systems and Procedures � � � � � � � � � � � � � � � 11
Section 8 - Transport and Lifting Instructions. . . . . . . . . . 12
Transport and Lifting Instructions � � � � � � � � � � � � � � � � 12
Section 9 - Maintenance. . . . . . . . . . . . . . . . 14
Maintenance Inspection Report � � � � � � � � � � � � � � � � 14
Daily Maintenance� � � � � � � � � � � � � � � � � � � � 15
Quarterly Maintenance � � � � � � � � � � � � � � � � � � 17
Semi-annual Maintenance� � � � � � � � � � � � � � � � � � 23
Yearly Maintenance � � � � � � � � � � � � � � � � � � � 24
Section 10 - Schematics . . . . . . . . . . . . . . . 26
Electrical Schematic � � � � � � � � � � � � � � � � � � � 26
Chapter 2 - Parts � � � � � � � � � � � � � � 28
Parts Introduction . . . . . . . . . . . . . . . . . 28
Section 11 - Chassis. . . . . . . . . . . . . . . . . 29
Steer Linkage and Wheels Assembly � � � � � � � � � � � � � � � 29
Drive Wheel Assembly� � � � � � � � � � � � � � � � � � � 31
Pothole Protection Assembly � � � � � � � � � � � � � � � � � 33
Right Tray Assembly � � � � � � � � � � � � � � � � � � � 35

Page iii Nano10™-XD - Service & Parts Manual
January 2023
Left Tray Assembly � � � � � � � � � � � � � � � � � � � 37
Ground Control Assembly � � � � � � � � � � � � � � � � � � 39
Charger and Accessories � � � � � � � � � � � � � � � � � � 41
Motor Controller Assembly � � � � � � � � � � � � � � � � � 43
Section 12 - Scissor . . . . . . . . . . . . . . . . . 45
Scissor Assembly � � � � � � � � � � � � � � � � � � � � 45
Electric Cylinder Assembly � � � � � � � � � � � � � � � � � 49
Section 13 - Platform . . . . . . . . . . . . . . . . 51
Platform Assembly� � � � � � � � � � � � � � � � � � � � 51
Step Installation � � � � � � � � � � � � � � � � � � � � 53
Platform Control Assembly � � � � � � � � � � � � � � � � � 55
Platform Control Box Assembly � � � � � � � � � � � � � � � � 57
Section 14 - Electrical System . . . . . . . . . . . . . . 59
Electrical Harness � � � � � � � � � � � � � � � � � � � � 59
Section 15 - Decals . . . . . . . . . . . . . . . . . 61
Decals � � � � � � � � � � � � � � � � � � � � � � � 61

Page 1 Nano10™-XD - Service & Parts Manual
January 2023
Service Introduction
This Service section is designed to provide you, the customer, with the instructions needed to
properly maintain the MEC self-propelled aerial work platform. When used in conjunction with the
illustrated Parts section in this manual and the Operator’s Manual (provided separately), this manual
will assist you in making necessary adjustments and repairs, and identifying and ordering the correct
replacement parts.
All parts represented here are manufactured and supplied in accordance with MEC quality
standards. We recommend that you use genuine MEC parts to ensure proper operation and reliable
performance.
To obtain maximum benets from your MEC Aerial Work Platforms, always follow the proper
operating and maintenance procedures. Only trained authorized personnel should be allowed to
operate or service this machine. Service personnel should read and study the Operator’s, and the
Service and Parts Manuals in order to gain a thorough understanding of the unit prior to making any
repairs.
Chapter 1 - Service

Page 2 Nano10™-XD - Service & Parts Manual
January 2023
MEC Operator Policy
Note: The best method to protect yourself and others from injury or death is to use common sense.
If you are unsure of any operation, don’t start until you are satised that it is safe to proceed
and have discussed the situation with your supervisor.
Service personnel and machine operators must understand and comply with all warnings and
instructional decals on the body of the machine, at the ground controls, and platform control console.
MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND
SPECIFICATIONS WITHOUT WRITTEN PERMISSION FROM MEC ARE
STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE THE
SAFETY OF THE MACHINE, SUBJECTING OPERATOR(S) TO SERIOUS
INJURY OR DEATH.
MEC’s policies and procedures demonstrate our commitment to Quality and our relentless ongoing
e󰀨orts towards Continuous Improvement, due to which product specications are subject to change
without notice.
Any procedures not found within this manual must be evaluated by the individual to assure oneself
that they are “proper and safe.”
Your MEC Aerial Work Platform has been designed, built, and tested to provide many years of safe,
dependable service. Only trained, authorized personnel should be allowed to operate or service the
machine.
MEC, as manufacturer, has no direct control over machine application and operation. Proper safety
practices are the responsibility of the user and all operating personnel.
If there is a question on application and/or operation, contact MEC Aerial Work Platforms:
1401 S. Madera Avenue, Kerman, CA93630 USA
Toll Free: 1-877-632-5438
Phone: [phone]
Fax: [phone]
[email protected]
www.MECawp.com
MEC Aerial Work Platforms
MEC Operator Policy
Section 1 - MEC Operator Policy

Page 3 Nano10™-XD - Service & Parts Manual
January 2023
Safety Symbols & General Safety Tips
MEC manuals and decals use symbols, colors and signal words to help you recognize important
safety, operation and maintenance information.
RED and the word DANGER – Indicates an imminently hazardous
situation which, if not avoided, will result in death or serious injury.
ORANGE and the word WARNING – Indicates a potentially hazardous
situation which, if not avoided, could result in death or serious injury.
YELLOW with alert symbol and the word CAUTION – Indicates a
potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
YELLOW without alert symbol and the word CAUTION – Indicates a
potentially hazardous situation which, if not avoided, may result in
property damage.
GREEN and the word NOTICE – Indicates operation or maintenance
information.
Regular inspection and constant maintenance is the key to e󰀩cient economical operation of your
aerial work platform. It will help to assure that your equipment will perform satisfactorily with a
minimum of service and repair.
The actual operating environment of the machine governs the inspection schedule. Correct lubrication
is an essential part of the preventative maintenance to minimize wear on working parts and ensure
against premature failure. By maintaining correct lubrication, the possibility of mechanical failure and
resulting downtime is reduced to a minimum.
• Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as
harmful as no lubrication.
• Watch for makeshift “xes” which can jeopardize safety as well as lead to more costly repair.
Safety Symbols & General Safety Tips
Section 2 - Safety Symbols & General Safety Tips

Page 4 Nano10™-XD - Service & Parts Manual
January 2023Section 3 - Specications
Specications, Indoor Rated Only
Height, Working Maximum1Indoor 16.4 ft 5.0 m
Outdoor Indoor Rated Only Indoor Rated Only
Height, Platform Maximum Indoor 9.8 ft 3.0 m
Outdoor Indoor Rated Only Indoor Rated Only
Height, Stowed Maximum 5.3 ft 1.60 m
Maximum Personnel Indoor 1
Outdoor Indoor Rated Only
Manual Force Indoor 45 lbs 200 N
Outdoor Indoor Rated Only Indoor Rated Only
Width 30.3 in 0.77 m
Length, Platform 45.7 in 1.16 m
Platform Dimensions (Length × Width) 44.1 × 23.6 in 1.16 × 0.6 m
Maximum Load Capacity 500 lbs 227 kg
Maximum Wind Speed 0 mph 0 m/s
Wheelbase 37.4 in 0.95 m
Max Wheel Load 520 lbs 235 Kg
Turning Radius Inside 17.7 in 0.45 m
Outside 47.2 in 1.20 m
Ground Clearance 2.4 in 6.0 cm
Ground Clearance (Pothole Guards Deployed) 0.6 in 1.6 cm
Weight51,235 lbs 560 Kg
Controls Proportional
AC Outlet In Platform Standard
System Voltage 24 V
Tire Size 7.9 × 3 in 200 × 80 mm
Airborne Noise Emissions2<70 dB (Vibration value does not exceed 2.5m/s2)
Maximum Slope Rating, Stowed Position325% (14°)
Maximum Side Slope Rating, Stowed Position325% (14°)
Maximum Working Slope X-1.5°, Y-3°
Chassis Inclination 1.5 Side 3.0 Inline
Max Wind Speed Indoor Rated Only
Drive Speeds
Stowed, Maximum 2.5 mph 4.0 km/h
Platform Raised, Maximum 0.25 mph 0.4 km/h
Floor Loading Information
Tire Load, Maximum 727 lbs 330 kg
Tire Contact Pressure 145 psi 10.2 kg/cm2(997.5 kPa)
Occupied Floor Pressure4194 psf 938.1 kg/m2(9.2 kPa)
Battery
Voltage 12.8V DC
Quantity 2
Battery Capacity, Maximum 63 AH
Meets requirements of ANSI A92.20-2020 and CSA B354.6-2019.
1Working Height adds 6 feet (2 m) to platform height.
2Maximum sound level at normal operating workstations (A-weighted)
3Slope rating is subject to ground conditions and adequate traction.
4 Floor loading information is approximate and does not incorporate di󰀨erent option congurations.
5Weight may increase with certain options.
This applies to machines up to serial # 18000374

Page 5 Nano10™-XD - Service & Parts Manual
January 2023Section 3 - Specications
Specications, Indoor/Outdoor Rated
Height, Working Maximum1Indoor 16.4 ft 5.0 m
Outdoor 13.5 ft 4.3 m
Height, Platform Maximum Indoor 9.8 ft 3.0 m
Outdoor 7.5 ft 2.3 m
Height, Stowed Maximum 5.3 ft 1.60 m
Maximum Personnel Indoor 1
Outdoor 1
Manual Force Indoor 45 lbs 200 N
Outdoor 45 lbs 200 N
Width 30.3 in 0.77 m
Length, Platform 45.7 in 1.16 m
Platform Dimensions (Length × Width) 44.1 × 23.6 in 1.16 × 0.6 m
Maximum Load Capacity 500 lbs 227 kg
Maximum Wind Speed 0 mph 0 m/s
Wheelbase 37.4 in 0.95 m
Max Wheel Load 520 lbs 235 Kg
Turning Radius Inside 17.7 in 0.45 m
Outside 47.2 in 1.20 m
Ground Clearance 2.4 in 6.0 cm
Ground Clearance (Pothole Guards Deployed) 0.6 in 1.6 cm
Weight51,235 lbs 560 Kg
Controls Proportional
AC Outlet In Platform Standard
System Voltage 24 V
Tire Size 7.9 × 3 in 200 × 80 mm
Airborne Noise Emissions2<70 dB (Vibration value does not exceed 2.5m/s2)
Maximum Slope Rating, Stowed Position325% (14°)
Maximum Side Slope Rating, Stowed Position325% (14°)
Maximum Working Slope X-1.5°, Y-3°
Chassis Inclination 1.5 Side 3.0 Inline
Max Wind Speed 28 mph 12.5 m/s
Drive Speeds
Stowed, Maximum 2.5 mph 4.0 km/h
Platform Raised, Maximum 0.25 mph 0.4 km/h
Floor Loading Information
Tire Load, Maximum 727 lbs 330 kg
Tire Contact Pressure 145 psi 10.2 kg/cm2(997.5 kPa)
Occupied Floor Pressure4194 psf 938.1 kg/m2(9.2 kPa)
Battery
Voltage 12.8V DC
Quantity 2
Battery Capacity, Maximum 63 AH
Meets requirements of ANSI A92.20-2020 and CSA B354.6-2019.
1Working Height adds 6 feet (2 m) to platform height.
2Maximum sound level at normal operating workstations (A-weighted)
3Slope rating is subject to ground conditions and adequate traction.
4 Floor loading information is approximate and does not incorporate di󰀨erent option congurations.
5Weight may increase with certain options.
This applies to machines from serial # 18000375

Page 6 Nano10™-XD - Service & Parts Manual
January 2023Section 4 - Torque Specications
Bolt Torque Specication - American Standard
Fasteners
Use the following values to apply torque unless a specic torque value is called out for the part being
used.
American Standard Cap Screws
SAE Grade 5 8
Cap Screw
Size (inches)
ART_5816A
ART_5816B
Torque Torque
Ft. Lbs Nm Ft. Lbs Nm
Min Max Min Max Min Max Min Max
1/4 - 20 6.25 7.25 8.5 10 8.25 9.5 11 13
1/4 - 28 8 9 11 12 10.5 12 14 16
5/16 - 18 14 15 19 20 18.5 20 25 27
5/16 - 24 17.5 19 12 26 23 25 31 34
3/8 - 16 26 28 35 38 35 37 47.5 50
3/8 - 24 31 34 42 46 41 45 55.5 61
7/16- 14 41 45 55.5 61 55 60 74.5 81
7/16 - 20 51 55 69 74.5 68 75 92 102
1/2 - 13 65 72 88 97.5 86 96 116 130
1/2 - 20 76 84 103 114 102 112 138 152
9/16 - 12 95 105 129 142 127 140 172 190
9/16 - 18 111 123 150 167 148 164 200 222
5/8 - 11 126 139 171 188 168 185 228 251
5/8 - 18 152 168 206 228 203 224 275 304
3/4 - 10 238 262 322 255 318 350 431 474
3/4 - 16 274 302 371 409 365 402 495 544
7/8 - 9 350 386 474 523 466 515 631 698
7/8 - 14 407 448 551 607 543 597 736 809
1- 8 537 592 728 802 716 790 970 1070
1 - 14 670 740 908 1003 894 987 1211 1137
Torque values apply to fasteners as received from the supplier, dry or when lubricated with
normal engine oil.
If special graphite grease, moly-disulphide grease, or other extreme pressure lubricants are
used, these torque values do not apply.
Bolt Torque Specication - American Standard

Page 7 Nano10™-XD - Service & Parts Manual
January 2023Section 4 - Torque Specications
Bolt Torque Specication - Metric Standard
Fasteners
Use the following values to apply torque unless a specic torque value is called out for the part being
used
Metric Cap Screws
Metric Grade 8.8 10.9
Cap Screw Size
(Millimeters)
8.8
ART_5816C
10.9
ART_5816D
Torque Torque
Ft. Lbs Nm Ft. Lbs Nm
Min Max Min Max Min Max Min Max
M6 × 1.00 68811 911 12 15
M8 × 1.25 16 20 21.5 27 23 27 31 36.5
M10 × 1.50 29 35 39 47 42 52 57 70
M12 × 1.75 52 62 70 84 75 91 102 123
M14 × 2.00 85 103 115 139 120 146 163 198
M16 × 2.50 130 158 176 214 176 216 238 293
M18 × 2.50 172 210 233 284 240 294 325 398
M20 × 2.50 247 301 335 408 343 426 465 577
M22 × 2.50 332 404 450 547 472 576 639 780
M24 × 3.00 423 517 573 700 599 732 812 992
M27 × 3.00 637 779 863 1055 898 1098 1217 1488
M30 × 3.00 872 1066 1181 1444 1224 1496 1658 2027
Torque values apply to fasteners as received from the supplier, dry or when lubricated with
normal engine oil.
If special graphite grease, moly-disulphide grease, or other extreme pressure lubricants are
used, these torque values do not apply.

Page 8 Nano10™-XD - Service & Parts Manual
January 2023Section 4 - Torque Specications
Hydraulic Components Torque Table
Note:Always lubricate threads with clean hydraulic uid prior to installation.
Use the following values to torque hydraulic components when a specic value is not available.
Always check for torque values in the following places before relying on the Hydraulic Components
Torque Table.
• Parts drawings and service instructions in this manual.
• Packaging and instruction sheets provided with new parts.
• Instruction manuals provided by the manufacturer of the component being serviced.
Type: SAE Port Series Cartridge Poppet Fittings Hoses
Ft. lbs Nm Ft. lbs Nm In. lbs Nm
#4 N/A N/A N/A N/A 135 - 145 15 - 16
#6 N/A N/A 10 - 20 14 - 27 215 - 245 24 - 28
#8 25 - 30 31 - 41 25 - 30 34 - 41 430 - 470 49 - 53
#10 35 - 40 47 - 54 35 - 40 47 - 54 680 - 750 77 - 85
#12 85 - 90 115 - 122 85 - 90 115 - 122 950 - 1050 107 - 119
#16 130 - 140 176 - 190 130 - 140 176 - 190 1300 - 1368 147 - 155

Page 9 Nano10™-XD - Service & Parts Manual
January 2023Section 5 - Hydraulic System, Electrical System and Total System
Hydraulic System, Electrical System and Total System
Hydraulic System
HYDRAULIC FLUID UNDER PRESSURE CAN PENETRATE AND BURN
SKIN, DAMAGE EYES, AND MAY CAUSE SERIOUS INJURY, BLINDNESS,
AND EVEN DEATH. CORRECT LEAKS IMMEDIATELY.
HYDRAULIC FLUID LEAKS UNDER PRESSURE MAY NOT ALWAYS BE
VISIBLE. CHECK FOR PIN HOLE LEAKS WITH A PIECE OF CARDBOARD,
NOT YOUR HAND.
Electrical System
Prevent damage to battery and/or electrical system;
• Always disconnect the negative battery cable rst.
• Always connect the positive battery cable rst.
When the negative cable is installed, a spark will occur if contact is made between the positive side
of the battery and a metal surface on the machine. This can cause damage to the electrical system,
battery explosion, and personal injury.
Total System
FAILURE TO PERFORM PREVENTIVE MAINTENANCE AT
RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING
OPERATED WITH A DEFECT THAT COULD RESULT IN INJURY OR
DEATH OF THE OPERATOR.
IMMEDIATELY REPORT TO YOUR SUPERVISOR ANY DEFECT OR
MALFUNCTION. ANY DEFECT SHALL BE REPAIRED PRIOR TO
CONTINUED USE OF THE AERIAL WORK PLATFORM.
INSPECTION AND MAINTENANCE SHOULD BE PERFORMED BY
QUALIFIED PERSONNEL FAMILIAR WITH THE EQUIPMENT.
Hydraulic System, Electrical System and Total System

Page 10 Nano10™-XD - Service & Parts Manual
January 2023Section 6 - Machine ComponentsMachine Components
ART_5988
Platform Controller
Manuals Case
Platform Guard Rails
Platform Entry Gate
Battery Charger
Chassis
Main Platform
Lanyard Anchorage Points
Drive Wheels
Forklift Pockets
Tie-Down/Lift Points
Motor Controllers (2x)
Ground Control
Pothole Protection Device Steer Wheels
Scissor Arms
Emergency Down Cable
(Inside Lower Controls)
Electric Cylinder Assembly
Battery
Xtra Step
Battery
Machine Components

Page 11 Nano10™-XD - Service & Parts Manual
January 2023Section 7 - Emergency Systems and Procedures
Emergency Systems and Procedures
IF THE CONTROL SYSTEM FAILS WHILE THE PLATFORM IS ELEVATED,
HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY LOWERING
PROCEDURE TO SAFELY LOWER THE PLATFORM.
DO NOT ATTEMPT TO CLIMB DOWN ELEVATING ASSEMBLY.
Emergency Stop
The machine is equipped with an EMERGENCY STOP switch at the base
controls and the platform control box.
• Press the EMERGENCY STOP switch at any time to stop all machine
functions.
• Pull switch to reset.
• Either switch will stop all machine functions.
• Both switches must be reset or machine will not operate.
ART_3353
Emergency Lowering
The Emergency Lowering System is used to lower the platform in
case of power failure.
To lower the platform, pull the Emergency Lowering Knob located
behind the cover of the lower control panel.
ART_6032
Emergency Lowering Handle
(Located Inside Cover)
Emergency Systems and Procedures

Page 12 Nano10™-XD - Service & Parts Manual
January 2023Section 8 - Transport and Lifting Instructions
Transport and Lifting Instructions
Observe and Obey:
• Common sense and planning must be applied to control the movement of the machine when
lifting it with a crane or forklift.
• Only qualied aerial lift operators should move the machine on or o󰀨 the truck.
• The transport vehicle must be parked on a level surface.
• The transport vehicle must be secured to prevent rolling while the machine is being loaded.
• Be sure the vehicle capacity, loading surfaces and chains or straps are su󰀩cient to withstand the
machine weight. See the serial label for the machine weight.
• The machine must be on a level surface or secured before releasing the brakes.
• Do not drive the machine on a slope that exceeds the slope or side slope rating. See Operation
on Slopes Hazard below.
• If the slope of the transport vehicle bed exceeds the maximum slope rating, the machine must
be loaded and unloaded using a winch as described.
Operation on Slopes Hazard
Do not drive the machine on a slope that exceeds the slope
and side slope rating of the machine.
Slope rating applies to machines only in the stowed position.
A B
25% (14°) 25% (14°)
Maximum Slope
Rating Stowed
Maximum Side Slope
Rating Stowed
ART_5987
Brake Release Operation
1. Chock the wheels to prevent the machine from rolling.
2. When the machine is powered on, press and hold “Reservation
Button 1” and “Reservation Button 2” on the platform controller at
the same time, the LED readout screen display “- -” indicating that
the system enter the conguration mode.
3. Press and hold the drive speed button for 3 seconds. The LED
readout screen will display “br”. The brake will be released after
alarm rings.
4. If you want to close the brake release, just turn o󰀨 the key switch in
“Ground” position.
ART_6033
Reservation
Button 1
Reservation
Button 2
Towing the machine is not recommended. If the machine must be towed, do not exceed 2.5 mph (4.0
km/h).
After the machine is loaded:
1. Push in both ground and platform red Emergency Stop buttons to the “OFF” position.
2. Turn the key switch to the “OFF” position.
3. Chock the wheels to prevent the machine from rolling.
Securing to Truck or Trailer for Transit
Always chock the machine wheels in preparation for transport.
Transport and Lifting Instructions

Page 13 Nano10™-XD - Service & Parts Manual
January 2023Section 8 - Transport and Lifting Instructions
Turn the key switch to the “OFF” position and remove the key before transporting.
Inspect the entire machine for loose or unsecured items.
Use the tie-down points on the chassis for anchoring down to the transport surface.
Use a minimum of four chains or straps.
Use chains or straps of ample load capacity.
If the railings have been folded down, secure them with straps before transporting.
Lifting the Machine with a Forklift
Be sure the controls and component trays are secure. Remove all loose items on the machine.
Fully lower the platform. The platform must remain lowered during all loading and transport
procedures.
Use the forklift pockets located on both sides of the ladder.
Position the forklift forks in position with the forklift pockets.
Drive forward to the full extent of the forks.
Raise the machine 6 in (15 cm) and then tilt the forks back slightly to keep the machine secure.
Be sure the machine is level when lowering the forks.

Page 14 Nano10™-XD - Service & Parts Manual
January 2023Section 9 - Maintenance Maintenance Inspection Report
NANO 10 SCISSOR
Fleet Equipment Number Date
Inspector Name Inspector Co.
Model Number Address
Serial Number
Hour Meter Signature
Machine Owner & address
Maintain all service records in accordance with ANSI A92.24-2019
*If an inspection receives an “N”, remove from service. Once repaired, place an “R” in the box.
*Refer to the proper service manual for specic information, settings and torque specications.
Key Y = Yes, Acceptable N= No, Remove from Service R= Repaired 0= Not Applicable
QUARTERLY - Inspect only those marked “Q” ANNUAL - Inspect all items
Q/A Y/N/O R Q/A Y/N/O R
DECALS: X X X WHEELS: X X X
Legible - undamaged/readable Q Tire damage Q
Capacity decal correct for model Q Lug nuts (Wheel mounting) torqued correctly Q
RAILS: X X X King Pins lubed A
Not damaged, all in place Q COMPONENT AREA: X X X
All rail fasteners secure Q Lift Actuator, no signs of lube leakage Q
Entry gate secure, closes properly Q Steer Actuators, Secure, no damage, leakage Q
Manual box in good condition Q Electrical Cables, secure, tight, no damage Q
Operators Manual in manual box Q Batteries, secure, charged, Cables clean and tight Q
PLATFORM EXTENSION: X X X Motor controllers secure, Cables tight Q
Rolls in and out freely Q Panel Display, Readable, operable Q
Lock holds deck in place Q Emergency stop, cuts power/operation Q
Release pedal moves freely (lube) Q Battery switch cuts battery feed Q
ELEVATING ASSEMBLY: X X X Pothole System, Bars deploy completely Q
Scissor Slide Blocks, lubed Q Doors, move easy, latch securely A
Maintenance Stand, good condition Q Platform Control, operate correctly, decals readable Q
Beam structures: Straight, no cracks A OPERATIONAL INSPECTION: X X X
Welds: secure, no cracks A All functions, operate smooth and quiet Q
Retaining Rings A All functions, speeds correct Q
Cylinder Pins, secure A Upper control box, operates correctly Q
ELECTRICAL: X X X Emergency Down, operates correctly Q
GFCI operates correctly Q Limit switches slows drive when elevated Q
Wire harnesses good condition, secure A Pothole switch test Q
Comm cable no damage, secure A Steering moves smoothly, wheels parallel at center Q
BASE: X X X Indoor/outdoor limit switch set test Q
Fasteners tight Q **Check Platform Overload Sensing operation Q
Cover panels secure Q
Welds A **For machine equipped with Platform Overload Protection system only
Maintenance Inspection Report

Page 15 Nano10™-XD - Service & Parts Manual
January 2023Section 9 - Maintenance Daily Maintenance
The following maintenance should be done daily or every 8 hours.
1) Inspect the Manuals and Decals
Keeping the operator’s manual in good condition is essential to safe machine operation. The
operator’s manual is included with each machine and is stored in the manual box in the platform.An
illegible or missing manual will not provide safety and operational information necessary for a safe
operating condition.
In addition, making sure that all of the safety and instructional decals are in good condition is
mandatory for safe machine operation. Decals alert operators and personnel to the many possible
hazards associated with using this machine. They also provide users with operation and maintenance
information. An illegible decal will fail to alert personnel of a procedure or hazard and could result in
unsafe operating conditions.
1. Check to make sure that the operator’s manual is present, in good condition, and located in the
manual box in the platform.
2. Examine the pages of the operator’s manual to be sure that they are legible and in good
condition.
• Result: The operator’s manual is appropriate for the machine with the operator’s manual
being legible and in good condition.
• Result: The operator’s manual is not appropriate for the machine or the operator’s manual
is not in good condition or is illegible. Remove the machine from service until the operator’s
manual is replaced.
3. Open the operator’s manual to the decals section. Carefully and thoroughly inspect all the decals
on the machine for legibility and damage.
• Result: The machine is equipped with all required decals, with all decals legible and in good
condition.
• Result: The machine is not equipped with all required decals, or one or more decals are
illegible or in poor condition. Remove the machine from service until the decals are replaced.
4. Always return the manual to the manual box in the platform after use.
2) Perform a Pre-operation Inspection
Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation
Inspection is a visual inspection performed by the operator prior to each work shift. The inspection is
designed to discover if anything is apparently wrong with the machine before the operator performs
the function tests. The Pre-operation Inspection also serves to determine if routine maintenance
procedures are required.
Complete information to perform this procedure is available in the appropriate operator’s manual.
Refer to the operator’s manual on your machine.
3) Check the Batteries
• New parts will be required to perform this procedure.
Proper battery condition is essential to good machine performance and operational safety. Improper

Page 16 Nano10™-XD - Service & Parts Manual
January 2023Section 9 - Maintenance
uid levels or damaged cables and connections can result in component damage and hazardous
conditions.
Note:This check is not required for machines with sealed batteries or maintenance-free batteries.
Electrocution hazard. Contact with hot or live circuits may result in
death or serious injury. Remove all rings, watches and other jewelry.
Bodily injury hazard. Batteries contain acid. Avoid spilling or contacting
battery acid. Neutralize battery acid spills with baking soda and water.
1. Put on protective clothing and eye wear.
2. Be sure that the battery cable connections are tight and free of corrosion.
3. Be sure that the battery hold-down bars are secure.
4. Remove the battery vent caps.
5. Check the battery acid level. If needed, replenish with distilled water to the bottom of the battery
ll tube. Do not overll.
6. Install the vent caps.
Note:Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on
the battery terminals and cables.
4) Perform Function Tests
Completing the function tests is essential to safe machine operation. Function tests are designed
to discover any malfunctions before the machine is put into service. A malfunctioning machine must
never be used. If malfunctions are discovered, the machine must be tagged and removed from
service.
Complete information to perform this procedure is available in the appropriate operator’s manual.
Refer to the operator’s manual on your machine.
5) Perform 30 Day Service
• Tools will be required to perform this procedure.
• New parts will be required to perform this procedure.
The 30 day maintenance procedure is a one time procedure to be performed after the rst 30 days
or 40 hours of usage. After this interval, refer to the maintenance tables for continued scheduled
maintenance.
Perform the following maintenance procedures:
• Inspect the Tires, Wheels and Lock Nut Torque (Refer to page 19)