Mercia Garden Products 03COR0707-V3 Instruction manual

03COR0707-V3
N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
7x7 Corner Summerhouse
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to
protect the product during transit and for upto 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the
highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot
accept responsibility for your safety whilst erecting or
using this product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
**Protim Fentex E5**
Biocidal Product Regulation (EU 528/2012) Article 58 Information
Protim Fentex E2 preserved wood is a“treated article”which incorporates biocidal products.
Wood correctly preserved with Protim Fentex E2 is protected against mould in storage.
Contains: IPBC (3-iodo-2-propynyl-N-butyl carbamate) and propiconazole.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
Refer to the instructions pages for you specic product code

12 3 4 5
Door
Panel
Window
Panel QTY2
Rear Panel
Right
Rear Panel
Left
Roof Sheet
6 7 8
Floor Slave
Door
Master
Door
9Roof Frame - 2049mm
Roof Frame - 2025mm
10
11 Roof Frame - 1149mm QTY 2
12 Roof Frame - 1196mm
13 Roof Support - 2650mm
14 Roof Support - 1303mm
15 Roof Support - 763mm
16 Fascia - 2045mm QTY 2
17 Fascia - 1202mm QTY 2
18 Fascia - 1213mm
19 Cover Trim - 1918mm
P 2
03COR0707-V3
Overall Dimensions:
Length = 3648mm
Width = 2535mm
Height = 2145mm
Base Dimensions:
Length = 3574mm
Width = 2453mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
22
Barrel Bolt QTY 2
23
Butt hinge QTY 6
24
Door Handle QTY 2
25
Turn Button QTY 2
26
Press Lock
27
“L” Bracket QTY 5
30mm Screw x42
50mm Screw x14
60mm Screw x14
40mm Screw x58
Felt Tacks x100
10mm Screw x10
16mm Black Screw x8
35mm Coach Screw x4
25mm Screw x38
Nail Bag
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two.
Attach the butt hinges to
the door and door panel
using 6x25mm screws per
hinge.
Pre Assembly
25mm
screw
Pre drill
hole
36x25mm Screws
23
1
7
8
20 Roof Block - 210mm QTY 3
80mm Screw x8
28 Rain Guard - 710mm QTY 2
Rear Cover Trim - 1800mm QTY 2
29
21 Panel Joint Frame - 1806mm

P 3
Please retain product label and instructions for future reference
Pre Assembly
Position press lock on the door
align with key hole and x into
position using 4 x 10mm screws.
Then t barrel bolts to top and
bottom of the door as shown in
diagram. Use 4x10mm screws
per barrel bolt.
Ensure doors open and close
freely.
Pre drill
hole
4x16mm Black Screws
8x10mm Screws
10mm
screw
Pre drill
hole
16mm
screw
Drill a hole in the framing
above and below the door
for the tower bolt to x
into.
Pre drill holes then x Chrome
Handle using 35mm coach screw
as shown in diagram.
Pre drill
hole
35mm
bolt
24
22
26
4x35mm Bolt
Step 1
Place the oor on a
rm and level base,
ensure the base has
suitable drainage,
free from areas
where standing water
can collect.
Pre drill
hole
60mm
screw
Step 2
Fix the window panels and the
door panel with 6x60mm
screws as shown in the
diagram.
6x60mm Screws
2
2
1

14
15
15
27
27
Roof support must be
level with top of framing
20
Step 6
First position the Front Roof support bar
in the centre of the building between the
front of the building and the large roof
support bar. Ensure the top face of the
support is level with the top of the
building and then fix using L’brackets.
Position the Back Roof support bar in
the centre of the building between the
back and the large roof support bar.
Ensure the top face of the support is level
with the top of the building and then
mark position below the framing for the
fittings.
Using the marked position, align the roof
support block and fix using 2x100mm
screws diagonaly through the block.
At the front, secure the support bar into
position using L’ Brackets.
24x30mm Screws
2x80mm Screws
P 4
Please retain product label and instructions for future reference
4
21
Step 3
Place rear panel left against
the floor and the window
side.
Fix into place using
3x50mm screws as shown in
the diagram.
Attach the panel joint into
place with 3x50mm screws.
6x50mm Screws
50mm
screw
Pre drill
hole
Step 4
Using the same method outlined in
Step 3 place the rear panel right
against the floor and window panel
securing using 6x50mm screws.
6x50mm Screws
50mm
screw
Pre drill
hole
Roof support must be
level with top of framing
20
13
Step 5
First position the large roof
support bar in the centre of
the building between the left
and right corner. Ensure the
top face of the support is level
with the top of the building
and then mark the position
below the framing for the
fittings.
Using the marked position, align
the roof support block and fix in
place with 2x80mm screws per
block.
4x80mm Screws
80mm
screw
Pre drill
hole
30mm
screw
Pre drill
hole
80mm
screw

Felt
tacks
P 5
Please retain product label and instructions for future reference
19
19
19
19
9
10
11
11
12
Step 7
Layout the roof sheet and
position the roof framing
onto the sheet as shown in
the diagram.
Ensure the framing is level
around the edges and fix
into place using 30mm
screws.
* It is recommended to cut
the felt sheets before
fixing the roof to the
building.
17x30mm Screws
30mm
screw
Pre drill
hole
Step 8
Place the roof section on top
of the building, ensure the
roof framing slots over each
side.
Fix the roof into place using
40mm screws making sure
they line up with the internal
framing and the roof support.
21x40mm Screws
40mm
screw
Pre drill
hole
Step 10
Attach the cover trims as
shown using 3x40mm
screws per cover trim.
12x40mm Screws
40mm
screw
Pre drill
hole
1
2
3
50mm
50mm
50mm
3020mm
1000mm
1420mm
50mm
Step 9
Cut three strips from roll of felt,
2x3020mm and 1x1420mm in
length. Place felt on top of roof
sheet and align as shown in
diagram ensuring strip 3 over
hangs the front by 50mm. with
equal spacing at each corner.
Ensure strip 1 is the first piece
placed down then lay sheet 2 and
then 3 on top. make sure each
sheet overlaps the next creating a
run off.
use a fascia as a guide to mark out
the angled cuts including 50mm
overhang.
Cut the sides as shown in diagram
at the dotted lines, use fascia width
as a cutting guide. Cut Triangle
with 50mm overhang again using
fascia as a guide.
Fix roof to building as shown in
step 7, then place sheets back into
position in diagram with 50mm
over hang all around. fix each
100x10mm felt tacks
17
Front
Corner
Corner
Triangle

P 6
Please retain product label and instructions for future reference
19
Please retain product label and instructions for future reference
Step 11
Fit the fascias to the
building over the felt and
secure in place with 40mm
screws as shown.
Pre drill to avoid splitting.
Make sure the fascias at
the back of the building fit
lower than the roof height
to allow water to run of.
17x40mm Screws 17
16
17
18
16
Step 12
Attach the two turn
buttons to the slave door
using 2x16mm black
screws.
* These turn buttons help
to keep your doors
straight during high and
low levels of moisture
content in the air.
2x16mm Black Screws
40mm
screw
Pre drill
hole
Pre drill
hole
16mm
screw
Slave Door
Locking Door
Step 13
Attach the rain guards to the
building, fixing in place above
each window using 3x60mm
screws per guard.
6x60mm Screws
60mm
screw
Pre drill
hole
28
Step 14
Fix the rear cover trimsto the
back of the building, aligning
with the edge of the panel.
6x40mm Screws
40mm
screw
Pre drill
hole
29
29

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Please retain product label and instructions for future reference