Mercia Garden Products 01OVLPA1006DDFW-V1 Instruction manual

N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to
protect the product during transit and for upto 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the
highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot
accept responsibility for your safety whilst erecting or
using this product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
**Protim Fentex E5**
Biocidal Product Regulation (EU 528/2012) Article 58 Information
Protim Fentex E2 preserved wood is a “treated article”which incorporates biocidal products.
Wood correctly preserved with Protim Fentex E2 is protected against mould in storage.
Contains: IPBC (3-iodo-2-propynyl-N-butyl carbamate) and propiconazole.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
01OVLPA1006DDFW-V1
10x6 Overlap apex shed with double doors, fixed windows, solid sheet floor and roof.
01OVLPA1006DDFW-V1-NW
10x6 Overlap apex shed with double doors, no windows, solid sheet floor and roof.
01OSBA1006DDFW-V1
10x6 Shiplap apex shed with double doors, fixed windows, solid sheet floor and roof.
01OSBA1006DDFW-V1-NW
10x6 Shiplap apex shed with double doors, no windows, solid sheet floor and roof.
01SHPA1006DDOW-V1
10x6 Shiplap apex shed with double doors, opening windows,T&G floor and roof.
01SHPA1006DDOW-V1-NW
10x6 Shiplap apex shed with double doors, no windows,T&G floor and roof.
Refer to the instructions pages for you specic product code
14/01/2014

P 2
01OVLPA1006DDFW-V1 & 01OVLPA1006DDFW-V1-NW
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
01OVLPA1006DDFW-V1-NW
01OVLPA1006DDFW-V1
Overall Dimensions:
Length = 3028mm
Width = 2484mm
Height = 2121mm
Base Dimensions:
Length = 3016mm
Width = 2414mm
Building content
Door Gable Back Gable Plain Side Qty 2
Qty 4 -NW only
Window Panel Qty 2
FW-V1 ONLY
Floor
Qty 2
Roof
Qty 4
Door
Qty 2
1 2 3 4 5 6 7
T Hinge Qty 4
Felt
21 23
L-Bracket
Qty 2
22
8
9
11
12
13
14
15
16
17
20
10
Ridge Bar - 1462mm Qty 2
Truss Frame - 932mm Qty 2
Eaves Frame - 1502mm Qty 4
Truss Block - 140mm Qty 2
Door Block - 140mm Qty 2
Fascia -1016mm Qty 4
Door Strip - 1016mm Qty 1
Door Strip - 530mm Qty 1
Cover Trim - 1575mm Qty 6
Window Strip - 546mm Qty 10
-FW-V1 ONLY
Door Beading Strip - 1590mm Qty 2
Finial
Qty 2
18
19
Truss Support - 450mm Qty 1
Plastic Window Cill
Qty 2 -FW-V1 ONLY
25
24
Turn Button
Qty 3
Styrene
Qty 4
-FW-V1 ONLY
26
27
U Channel
Nail Bag
30mm Screw x 76
30mm Black Screw x 3
50mm Screw x 28
70mm Screw x 24
40mm Screw x 116
Felt Tacks x 120
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two
Pre Assembly
Fix the T Hinges onto the
doors and door frame as
shown. Ensure that the
screws go through the
cladding and into the
framing behind.
28x30mm screws
30mm
screw Pre drill
hole
7
7
22

P 3
Step 1
5
5
12x40mm screws
Place floor on firm and level base, ensure
base has suitable drainage free from areas
where water can collect. (See front page on
base requirements).
Attach the floors using 12 x 40mm screws
Do not secure the building to the
floor until the roof is fitted. Fix the
panels onto the floor using 50mm
screws in alignment with the floor
joists
Fix the corners with 50mm screws
as shown in diagram.
Position the panels so there is equal spacing
between the floor and cladding on all 4 sides
Step 2
3
3
2
6x50mm Screws
Pre drill
hole
50mm
screw
Step 3
12x50mm Screws
Fix the corners with 50mm
screws as shown in diagram.
1
4
4
Use for no
window buildings
3
Use for no
window buildings
3
Pre drill
hole
50mm
screw
Step 4 26 8
8
23 23
Ridge Bar Assembly
Position the two parts of the
ridge bar within the ‘U’
channel and secure from
either side with 3 x 30mm
screws and 4 x 30mm screws
from underneath. Secure an
‘L’ bracket to either end of
the ridge bar using 2 x
30mm screws per bracket.
18x30mm Screws
Place the roof support bar
in between the front and
back panels. Ensure the top
corners of the support bar
are ush with each top
point. Secure in place using
the L Bracket on each end
with 4x30mm screws.
30mm
screw Pre drill
hole

P 4
Step 5
i)Position a truss frame to the
ridge bar sloping down towards
the building side, ensure it is
central to the middle upright of
the panel. Fix with a 50mm screw
through the ridge bar into the
truss frame.
ii) Align the second truss frame
with the rst on the opposite side
of the ridge bar and x with a
50mm screw at an angle as
illustrated.
ENSURE SUPPORT BARS
ARE MANUALLY SUP-
PORTED UNTIL FIXED AT
BOTH ENDS
iii
4x50mm Screws
Pre drill
hole
50mm
screw
9
9
Step 6
i) Fix the truss block to the side
panel framing with 2 x 50mm
screws. Position the block at the
top of the framing with the
angle pointing upwards into the
building, aligning the block
centrally along the join between
the side panels with one screw
in each panel.
ii) Fix the support bar to the
block using 1 x 50mm screw.
ii
i
11
6x50mm Screws
Pre drill
hole
50mm
screw
11
11
Step 7
Fix a Truss support
between the two truss
frames and x in place
using 40mm screws,
ensure you pre-drill
holes before xing
together.
4x40mm Screws
40mm
screw Pre drill
hole
12
Step 8
Place two roof sheets on
top of the plain gable
and truss.
Before xing the roof
sheet to the truss frame
make sure the edge of
the roof sheet sits in the
middle of the truss frame
then x using 40mm
screws.
32x40mm Screws
8x30mm Screws
Fix the eaves frame to the
roof sheet using 3x30mm
screws for each sheet.
b
b
40mm
screw Pre drill
hole
6
18

P 5
Step 9
Place two roof sheets
ontop of the plain gable
and truss.
Before xing the roof sheet
to the truss frame make
sure the edge of the roof
sheet sits in the middle of
the truss frame then x
using 40mm screws.
32x40mm Screws
8x30mm Screws
Fix the eaves frame to
the roof sheet using
3x30mm screws for each
sheet.
b
b
40mm
screw Pre drill
hole
6
18
Step 10
Once the roof is fixed
attatch the building to
the floor with 70 mm
screws.
24 x 70mm Screws
b
bbbb
bb
bb
b
b
b
b
70mm
screw Pre drill
hole
Step 11
HANDLE
WITH CARE
12
3
4
120 x Tacks
Cut out three strips of
3104mm felt and place
onto the roof.
Place the felt flat onto the
roof in the order that is
stated on the diagram
below.
Once the sheets are laid out
fix them onto the roof with
tacks 100mm apart.
21

P 6
Step 12
b
c
Use 4x30mm Screws to fix
each beading strip onto the
door gable. Ensure that the
screw is parallel with the
door frame when fixing the
strip to the door gable as
shown in the close up view.
Attach the turn button to
the top and bottom door
blocks with 1x30mm screw
for each one.
First line up the door blocks
at the top and bottom of the
doors.Then fix with
2x30mm screws by screwing
through the outside of the
door into the block.
8x30mm Screws
2x30mm Black Screws
4x30mm Screws
bc
a
24
a
12
30mm
screw
30mm
screw
17
Step 13
16
16
16
16
16
16
Fit the cover trims to the
building and secure in
place with 40mm
screws as shown.
Pre drill to avoid
splitting.
18x40mm Screws
40mm
screw Pre drill
hole
Step 14
16x40mm Screws
Attatch faiscas to the roof
leaving a slight overhang
at the top.
Fit the fascias to the roof
over the felt and secure in
place with 40mm screws
as shown.
Pre drill to avoid splitting.
40mm
screw Pre drill
hole
20
20
13
13

P 7
Step 15
b
a
Fix the door strips to the
master door using 5x30mm
screws.
If the strips are attatched to
the slave door the doors will
not open properly.
5x30mm Screws
a
Use 1x30mm screw to
secure the turn button to
the master door.
1x30mm Black Screws
b
15
14
30mm
screw
Pre drill
hole
30mm
screw
24
Step 16
16
19
Side View Place the
plastic window
cill onto the
Window Panel
in the same
way as shown
on both
diagrams to the
left.
Fit the styrene sheets on top of
the window cill.
When positioning the styrene
sheets ensure there is an equal
distance between them and at
either side of the windows.
Fix the window strips to the two
pieces of framing that sit
alongside the outside edges of
the window with 3x30mm
screws for each strip.
Attach the three window strips
at either side of the windows
using 3x30mm screws each.
Make sure the screws enter the
framing in the window panel
and not the styrene.
9x30mm Screws
For the no window version go to step 11
9
9
9
9
9
9
30mm
screw Pre drill
hole
6x30mm Screws
30mm
screw Pre drill
hole
9
9

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
P 8