Mercia Garden Products 0619LOG006-V4 Instruction manual

P 1
0619LOG006-V4
0619LOG006-V4: 19mm log cabin 3.7x3.4m (T&G roof and oor with single (glass) glazing and veranda)
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

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P 2
0619LOG006-V4
Overall Dimensions:
Width = 3445mm
Depth = 3186mm (Without Veranda) 3671mm (With Veranda)
Height = 2641mm
Base Dimensions:
Width = 3118mm
Depth = 2557mm (Without Veranda) 3459mm (With Veranda)
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Starter Board - 66x19x3296mm QTY 2
LB19RT66-A-3296
Log Board - 120x19x1402mm QTY 6
LB19-B-1402
Log Board - 120x19x326mm QTY 30
LB19-B-326
Log Board - 120x19x326mm QTY 12
LB19-C-326
Log Board - 120x19x3296mm QTY 19
LB19-A-3296
Log Board - 120x19x2754mm QTY 23
LB19-A-2754
Log Board - 120x19x1002mm QTY 21
LB19-B-1002
Log Board - 120x19x1102mm
LB19-BE-1102
Log Board - 120x19x1202mm
LB19-BE-1202
Log Board - 120x19x1302mm
LB19-BE-1302
Log Board - 120x19x2854mm
LB19-AE-2854
Log Board 120x19x2954mm
LB19-AE-2954
Log Board - 120x19x3054mm
LB19-AE-3054
Roof Purlin - 40x90x3154mm QTY 3
F4090-AE-3154
Bearer - 44x44x3104mm QTY 2
F4444-3104-PT
Bearer - 44x44x2469mm QTY 11
F4444-2496-PT
Fascia - 120x16x1775mm QTY 4
S16120-1775
Eaves Frame - 44x27x3154mm QTY 2
F2744-C-3154
Roof Board - 121x16x1752mm QTY 58
MB16-C-1752
Floor Board - 121x16x3060mm QTY 23
MB16-C-3060
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Short Window Pack* QTY 2 Double Door Pack*
Log Board - 120x19x3296mm
LB19-AD-3296
Log Board - 110x19x3154mm QTY 2
LB19RG110-ADE-3154
Log Board - 110x19x3154mm
LB19RG110-AE-3154
*All components for the Windows and Doors are
shown in the Windows and Doors instruction packs.
Gable 3296mm
AI-0619LOG006-V3G
QTY 2
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Please retain product label and instructions for future reference
Bearer - 44x44x3104mm QTY 3
F4444-3104-PT
Bearer - 44x44x247mm QTY 2
F4444-247-PT
Veranda Floor - 120x16x882mm QTY 25
S16120-C-882
Starter Board - 66x19x326mm QTY 2
LB19RT66-B-326
Log Board - 120x19x326mm QTY 18
LB19-B-326
Log Board - 110x19x326mm QTY 2
LB19RG110-B-326
Log Board - 120x19x326mm QTY 6
LB19-C-326
Log Board - 120x19x1000mm QTY 8
LB19-B-1000
Log Board - 54x19x1000mm QTY 2
LB19RG54-B-1000
Pre-assembly
*Please note:
Each board interlocks at
either end in a staggered pattern.
Before securing ensure that the boards
are tted properly in their respective
tongues and grooves.
38
Felt
27 Closure Trim - 16x28x2400mm (approx length) QTY 14
S1628-C-2400
Storm Brace - 27x44x2000mm QTY 8
F2744-2000
28
Felt Tacks x250
70mm Screw x52
Nail Bag
40mm Screw x330
30mm Screw x85
60mm Bolt Set x16
Veranda Components
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
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P 4
Please retain product label and instructions for future reference
Example picture
2 screws per bearer per end.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
22 22 22 22 22 22 22 22 22
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22
70mm
screw
Step 1
Parts Needed - No. 21 QTY 2
No. 22 QTY 11
Lay the bearers (No. 21 &
No. 22) onto a rm and level
surface (free from areas where
standing water can collect) as
shown in the illustration.
Fix the framing together at each
corner using 8x70mm screws,
ensuring the frame is ush.
8x70mm Screws
Pre drill
hole
a
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
70mm
screw
b
Following the same
method arrange the
remaining framing (No. 22)
inside the assembled frame.
*Ensure there is an equal
amount of space between
each frame.
Secure each of the frames in
place using 2x70mm screws
for each side of the bearer,
ensuring the framing remains
level.
28x70mm Screws
Pre drill
hole
70mm
screw
Step 2
Parts Needed - No. 4 QTY 2
No. 9 QTY 2
Place the starter boards (No. 4)
on to assembled base frame
along the longest sides.
*Ensure the notches at either
end of each board are ush
and level with the ends of the
frame.
Fix each of the starter boards to
the frame by screwing through
the notch into the frame as shown
in the illustration.
Once in position place the next
log board (No. 9) onto the
assembly as shown in the
illustration.
4x70mm Screws 4
4
9
9
IMPORTANT: Pre-drill before xing screws.
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P 5
Please retain product label and instructions for future reference
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6
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Step 3
Parts Needed - No. 5 QTY 6
No. 6 QTY 6
No. 8 QTY 6
No. 9 QTY 12
Following the same method
outlined in Pre-Assembly, lay
the rst 6 boards (No’s. 5, 6
8 & 9) onto the starter
boards to create your rst
level.
*Ensure that the boards are
level and ush with each
other as you lay each one.
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Step 4
Once you have laid 6 log boards (o
of the starter) up the door section,
slide the assembled door frame (No.
2) over the boards resting the frame
on top of the starter board.
*Please note: This image is for illustra-
tive purposes and may dier from your
choice in product (regarding door
position). Nevertheless the process of
tting the door frame is the same.
**Please Note: The short boards at the
front of the building (either side of the
door and window opening’s) can be
placed either side depending on your
needs.
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9
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Step 5
Parts Needed - No. 6 QTY 12
No. 7 QTY 6
No. 8 QTY 6
No. 9 QTY 6
No. 10 QTY 12
Following the same method
outlined in Pre-Assembly, lay
the next 4 boards (No’s. 6, 7,
8, 9 & 10) onto the assembly
to create your second level.
*Ensure that the boards are
level and ush with each
other as you lay each one.
*Doors can be hung once the
boarding has enclosed the
door frame.
*Doors can be hung once the
boarding has enclosed the
door frame by 12-13 boards,
refer to door installation
instructions, if not, you can
install the door at step 7.
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P 6
Please retain product label and instructions for future reference
Step 7
Parts Needed - No. 6 QTY 6
No. 7 QTY 3
No. 8 QTY 3
No. 9 QTY 3
No. 10 QTY 6
Following the same method
outlined in Pre-Assembly, lay
the remaining boards (No’s. 6,
7, 8, 9 & 10) onto the assembly to
bring the board level to the top of
the window and door frames.
*Ensure that the boards are
level and ush with each
other as you lay each one.
*Doors can be hung once the
boarding has enclosed the door
frame.
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Step 6
Once you have laid the second
level of boards onto the assembly
slide the window(s) (No. 1)
between the smaller boards and
rest on to the longer board.
*Ensure the boards are level with
each end.
*Please note: This image is for
illustrative purposes and may
dier from your choice in product
(regarding window position).
Nevertheless the process of tting
the window is the same.
Step 8
Parts Needed - No. 6 QTY 6
No. 7 QTY 3
No. 8 QTY 3
No. 10 QTY 9
No. 11 QTY 1
No. 12 QTY 1
No. 13 QTY 1
No. 14 QTY 1
No. 15 QTY 1
No. 16 QTY 1
Following the same method
outlined in Pre-Assembly, lay
the remaining boards (No’s. 6,
7, 8, 10, 11, 12, 13, 14, 15 & 16)
onto the assembly to bring the
board level to the top of the
window and door frames.
*Ensure that the boards are
level and ush with each
other as you lay each one.
*Doors can be hung once the
boarding has enclosed the door
frame.
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P 7
Please retain product label and instructions for future reference
Step 9
Parts Needed - No. 8 QTY 1
No. 19 QTY 1
Following the same method
outlined in Pre-Assembly, lay
the next two boards (No’s. 8 &
19)onto the front of the assembly.
Step 11
Parts Needed - No. 3 QTY 2
Place the gable tops (No. 3)
onto the assembly. Fix into
position by screwing through
the notches as shown in the
illustration.
*Ensure that the boards are
level and ush with each
other as you lay each one.
4x70mm Screws
Pre drill
hole
70mm
screw
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18
3
3
19
Step 10
Parts Needed - No. 17 QTY 1
No. 18 QTY 1
Following the same method
outlined in Pre-Assembly, lay
the next two boards (No’s. 17 &
18) onto the window and plain
side.
IMPORTANT: Pre-drill before xing screws.

P 8
Please retain product label and instructions for future reference
23b 25
25
25
Pre drill
hole
70mm
screw
20
20
20
a
b
Step 12
Parts needed - No. 20 QTY 3
Align the Roof Purlin(s) (No.
20) into the cut out slots on each
gable top ensuring each purlin
interlocks the boards.
Secure the purlins at each
end by screwing through the bars
into the boards (ensure to pre-drill
to avoid the boards splitting) using
4x70mm screws per purlin.
*Please note: The gable shown is for
illustrative purposes and may dier
in width from your choice in product.
Nevertheless, despite any dierences
the process of xing the purlins
is the same.
12x70mm Screws
a
b
IMPORTANT: Pre-drill before xing screws.
40mm
screw
Pre drill
hole
*Cut to t
Step 13
Parts needed - No. 25 QTY 58
Place the rst two roof
board’s (No. 25) onto the assembly
on each side, making sure the
boards are ush to the end of the
roof purlin. Once in position x to
each purlin using 3x40mm screws.
Due to natural occurences of wood
shrinkage / expansion. You maybe
required to use the provided spac-
ers and place a space of 2mm to
ensure every roof board lines up
with the truss’.
*Ensure the roof boards meet at
the top of the apex and leave an
overhang at the bottom.
Continue adding the roof boards
along the roof, xing each one into
position using 3x40mm screws,
making sure that each board is
interlocked, ush at the bottom &
meet at the top of the apex.
The last board on each side
will overhang: Using a straight edge
and a pencil mark out a line as
a guide.
Cut along the pencil mark and
remove the excess. Place the cut
down board’s back onto the roof
and secure into place using
3x40mm screws per board.
*Please Note: This image is for
illustrative purposes and may
dier from your choice in product.
Nevertheless the process of
cutting and tting the last roof
board(s) is the same.
156x40mm Screws
a
b
a
b

P 9
Please retain product label and instructions for future reference
Step 14
Parts Needed - No. 24 QTY 2
Ensuring the roof boards are ush
at the overhanging side and meet
at the apex, x the eaves frames
(No. 24) to the underside of the roof
boards using 9x40mm screws as
shown in the illustration
*Please Note: This image is for
illustrative purposes and may
dier from your choice in
product. Nevertheless the process
of xing the eaves frames is the
same.
18x40mm Screws
40mm
screw
Pre drill
hole
Step 15
Parts Needed - No. 26 QTY 23
Place the rst oor board (No. 26)
inside the building ush to the log
board on one side. Continue adding
the oor boards (internally) making
sure to interlock each individual
board.
*Do NOT secure the boards until
the last board has been measured
and cut.
Following the same method outlined
previously, measure the gap between
the bottom of the tongue (on the last
board placed) and the log board.
Using a straight edge mark out the
measurement onto the last oor
board (No. 26) and cut along the
length removing the excess.
**Please note: Mark the nal board
2mm under the measurement; This
will allow the timber to expand and
contract correctly.
Once all the oor boards are in
position secure each board into
position using 8x40mm screws.
***Please Note: Ensure to screw
through each of the oor boards
into the oor bearers.
184x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t
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P 10
Please retain product label and instructions for future reference
HANDLE
WITH CARE
12
3
4
1. 2.
3. 4.
5.
Closure Trim
Internal
23
*Measure and cut the
closure trims to
t the internal space.
23
23
Closure Trim
Internal
27
*Measure and cut the
closure trims to
t the internal space.
27
27
Pre drill
hole
30mm
screw
*trim to t
Step 16
Parts needed - No. 27 QTY 7
Inside the building place the closure
trim (No. 27) against the boarding
and align with the roof as shown in
the illustration.
Once in position x each trim
into place by pre drilling a pilot hole
and using 6x30mm screws per trim,
equally spacing them along the face
of the board.
42x30mm Screws
30mm
screw
Pre drill
hole
*Cut to t
Step 17
Parts needed - No. 27 QTY 7
Once the oor has been laid arrange the
closure trim (No. 27) around the outside
edge of oor (internally), measure and cut
down accordingly to best match the
internal space.
Secure each trim section into place using
6x30mm spaced equally along the board
as shown in the illustration.
*Do NOT x the closure trim to the oor
boards.
42x30mm Screws
RoofRoof
Felt
tacks
Step 18
Parts needed - No. 38
Cut the felt into ve strips and lay onto
the roof in the order shown in the
illustration.
*Ensure there is approximately 50mm
of overhanging felt each side.
Once the felt is laid out x to the
roof using felt tacks at 100mm
intervals.
*Felt size: 3030mm
240x Felt Tacks

P 11
Please retain product label and instructions for future reference
Step 19
Parts Needed - No. 23 QTY 4
Align the fascia’s (No. 23)
with the roof and x into
place using 3x40mm
screws per fascia, making
to screw through the
fascia into the roof purlins
and eaves frame..
*Ensure the angled cuts meet
at the top of the apex.
12x40mm Screws
Pre drill
hole
40mm
screw
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23
23
23
Pre drill
hole
60mm
bolt
Step 20
Parts needed - No. 28 QTY 8
Arrange the storm braces (No. 28)
around the building (internally).
Place 2x storm braces per side
xing into place using 2x 60mm
bolts per brace making sure the
washer & nut are tightened from
the outside of the building.
*Ensure the storm braces are
secured at the highest point
possible on each side.
**Storm braces will help your
building expand and contract
properly.
***Important: Ensure each
bolt is tightened using a
washer so as not to damage
the log boards.
16x60mm Bolt Sets
28
28

P 12
Please retain product label and instructions for future reference
29
a
b
Pre drill
hole
70mm
screw
a
29
29
30
b
32
Step 2
Parts Needed - No. 32 QTY 2
No. 36 QTY 2
Following the method outlined
previously (see main instructions)
secure the starter board (No. 32)
onto the smaller frame using
2x70mm screws ensuring to
screw through the notch into the
framing below.
Place the rst two log boards
(No. 36) onto the starter board
and rest onto the starter frames
as shown in the illustration.
Once in position x the log
board to the inside of the cabin
using 2x40mm screws per side.
*The centre starter frame at this
point is not xed into position,
arrange so there the frame is
central.
4x40mm Screws
2x70mm Screws
70mm
screw
Pre drill
hole
40mm
screw
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36
32
32
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Veranda Fit
Step 1
Parts Needed - No. 29 QTY 3
No. 30 QTY 2
Place the rst Bearer
(No. 29) up to the
building and x to the
building starter using
4x70mm screws.
Attach the smaller
bearer frame (No. 30)
to each end of the
larger frame using
4x70mm screws.
8x70mm Screws

P 13
Please retain product label and instructions for future reference
Step 3
Parts Needed - No. 33 QTY 18
No. 34 QTY 2
No. 35 QTY 6
No. 36 QTY 6
Following the method outlined
previously (see main instructions)
continue placing the boards
(No’s. 33, 34, 35 & 36) on to the
veranda sides, ensuring to
interlock the boards.
*Board 33 are the last boards to
t on to the assembly.
36
35
33
33
37
37
Step 4
Parts Needed - No. 31 QTY 25
Following the method outlined
previously (see main instructions)
place the veranda oor boards
(No. 31) onto the assembly and
secure each board into place
using 3x40mm screws ensuring
to screw through the boards into
the framing below.
75x40mm Screws
40mm
screw
Pre drill
hole
Step 5
Parts Needed - No. 37 QTY 2
Fix the last two log boards
(No.37) onto the veranda sides
using 2x70mm screws through
the notches and 2x40mm
screws through the boards as
shown in the illustration.
2x40mm Screws
2x70mm Screws
70mm
screw
Pre drill
hole
40mm
screw
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34
33
33
33
31

It is ESSENTIAL that you apply wood treat-
ment immediately after the building has
been assembled.
P 14
Please retain product label and instructions for future reference