Minipack-Torre Minimini User manual

Minimini
Instruction manual
Before using the machine please carefully read the instructions
DOC. N. FM111000
REV. 01
ED. 10.2001

INDEX
Chapter 1. Foreword
1.1. Introduction……………………………………………………………….. 1-1
1.2. Performances of packaging machine…………………………….. 1-1
1.3. Machine identification…………………………………………………. 1-1
1.4. Weight and dimensions of packed machine…………………… 1-3
1.5. Machine weight and dimensions…………………………………… 1-3
Chapter 2. Machine installation
2.1. Transport and positioning……………………………………………. 2-1
2.2. Environmental conditions…………………………………………….. 2-3
2.3. Electrical connections………………………………………………….. 2-5
Chapter 3. Machine adjustment and setting up
3.1. Adjustment………………………………………………………………… 3-1
3.2. Flap adjustment……………………….………………………………… 3-9
3.3. Film roll insertion………………………………………………………… 3-11
3.4. Installation of screened plate.……………………………………… 3-11
3.5. Roll holder adjustment………………………………………………… 3-13
3.6. Execution of 1^ film sealing………………………………………… 3-13
3.7. Fan exhauster connection and running….……………………… 3-15
3.8. Introducing the object to be wrapped…………………………… 3-17
3.9. Making up………………………………………………………………….. 3-17
Chapter 4. Limits and conditions in the use of machine
4.1. Max. packaging sizes…………………………………………………… 4-1
4.2. Items not to pack…………………….…………………………………. 4-1
Chapter 5. Film features
5.1. Films to be used…………………………………………………………. 5-1
5.2. Band A calculation………………………………………………………. 5-1
Chapter 6. Safety standards
6.1. Warnings……………………………………………………………………. 6-1
Chapter 7. Ordinary maintenance
7.1. Precautions for ordinary maintenance interventions………. 7-1
7.2. Sealing wire cleaning…………………………………………………… 7-1
7.3. Plastic film and other scrap removal……………………………… 7-1
7.4. Machine cleaning………………………………………………………… 7-3
7.5. Rubber and teflon replacement……………………………………. 7-3
7.6. Replacement of sealing wire.………………………………………. 7-5
7.7. Wiring diagram…………………………………………………………… 7-7
7.8. Spare parts………………………………………………………………… 7-9
7.9. Guide to find out animalies of functioning……………………… 7-11
7.10. Disassembling, demolition and elimination of residuals…… 7-17
Chapter 8. Guarantee
8.1. Certificate of guarantee………………………………………………. 8-1
8.2. Guarantee conditions………………………………………………….. 8-3
9.1. EC declaration of conformity………………………………………… 9-1

Chapter 1. Foreword
1.1. Introduction
You have bought a machine with outstanding features and performance and we thank
you very much for your confidence in choosing it.
The MINIPACK System is unique in its own kind and has gained a worldwide success
with more than 50000 units operating in the field of packaging and wrapping. It is
handy, low-priced and protected by patents at home and abroad. The technological
concept underlining its design, as well as the components and materials used in the
manufacturing and testing process are the best assurance of proper operation and long-
lasting liability.
1.2. Performances of packaging machine
Thanks to its particular operating circuit, it can be used both as a sealing and shrinking
machine or as a plain sealing machine (sealing only).
In this case it is possible to pack the object in a soft bag without shrinkwrapping.
Technical grade or food grade films with thickness in the range of 15-50 micron can be
used. These products are manufactured and distributed by MINIPACK Torre S.p.A. The
film used in centerfolded execution can be micropunched or not when running through
the micropunches of machine itself. The machine can carry out up to 300 packages/hour.
1.3. Machine identification
In every communication with the Manufacturer, always
mention the model and the serial number specified on the
plate on the rear part of the machine.
1.4. Weight and dimensions of packed machine
a = mm 900
b = mm 600
c = mm 500
Weight = Kg 33

1.5. Machine weight and dimensions
a = mm 720
b = mm 530
c = mm 500
Weight = Kg 26
Chapter 2. Machine installation
2.1. Transport and positioning
It is recommended to handle with great care during transport and
positioning!
•Cut the straps.
•Lift off the carton from above.
•Release the cover by cutting the
line holding it down.
•Unscrew the two locking screws
(A) from the bottom and
remove the machine from the
pallet.
•When lifting the machine,
always grip it by the ends (see
picture) and never by the roll
holder (29).
•Assemble the trolley (supplied
upon request).

2.2. Environmental conditions
Working environmental conditions:
•Temperature from + 5°C to + 40°C
•Relative humidity from 30% to 90%,
without condensation
Machine safety factor = IP30
The aerial noise made by the
machine is lower than 70 dB
•Place the machine in a suitable area,
with no inflammable materials, gas or
explosives.
(If you have purchased the supporting
trolley, make sure the 4 feet fit correctly
in their seats when you rest the machine
on it).
2.3. Electrical connections
OBSERVE HEALTH AND SAFETY REGULATIONS!
GROUNDING OF THE UNIT IS
MANDATORY!

Before executing electrical connections,
make sure the mains voltage matches the
one on the plate on machine rear and that
the earthing contact complies with the
safety rules in force. In case of doubts
about the mains voltage, contact the local
public supply Company.
Chapter 3. Machine adjustment and setting up
3.1. Adjustment
A Temperature warning light
B Sealing warning light
D Display
S Variables selection switch
P Program selection button
1 Adjusting button
2 Adjusting button

3.1. Adjustment
ELECTRONIC BOARD FEATURES
The machine is equipped with 6 selectionable programs:
Program nr. Program features
P1
P2
P3
P4 - P5 - P6
Sealing only
Sealing + shrinking
Sealing + delayed shrinking to sealing end
Sealing + shrinking
Each program is composed by 3 variables which can be modified (in case it is not possible
to set one of them, such a variable will obviously not appear on the display) :
Variable Field Field features
1. Sealing
2. Fan delay after sealing
3. Temperature
0 ÷ 1,3
0 ÷ 9
0 ÷ 99
values expressed in seconds
values expressed in a tenth part of a seconds
corresponds to 120.....318°C (2°C each
point)-(medium value 75)
PHASE NR.1 = SWITCHING THE MACHINE ON
Push the main switch (26) on the right hand side. The green LED incorporated in it will go
on.
Before using the machine, wait until the adjusting temperature is reached. This is
signalled by the warning light switching off (A). The heating chamber will get hot in about
10 min. The display (D) turns on and the number of the currently selected program will
appear.
PHASE NR.2 = PROGRAMS SELECTION
Push button (P) to select the number of the program.
PHASE NR.3 = VARIABLES PROGRAMING
Through button (S) it is possible to look through the variables of the selected program,
while through buttons (1) and (2) the memorized values can be modified. Once the value
has been set, push the S button and then release it; the LED of the next function will light
up. Set the value of the variables as previously described. To validate modifications,
presso button (S) until the number of the program appears on the display. The fan delay
time after sealing can be modified; there is not a LED indicating this variable which is
shown with an “r” on the left display, while the right one shows the time which has been
set. At the end of all variables to be adjusted, the display will show the code of the
program just chosen (for example P1).
N.B.: In case during programming the FC limit switch is being pressed, the unit quits the
scheduling, the selected program is executed and the display shows the number of the
program.
PHASE NR.4 = PERFORMANCE
Once all adjustments have been made, the machine is ready to start working.

In case of “ANOMALY” the display will show as follows:
E 1 Machine has been switched on when the hood was lowered. Lift the hood up.
E 2 Machine has been switched on when the (S) button was pressed. Release the
button. In case the error still persists, check the correct functioning of the button.
E 3 Working temperature hasn’t been reached in the set time (10 min.). Check the
correct positioning of the feeler. Check heater and fuses. Reset through (P)
button.
E 4 Temperature is higher than 380°C or feeler has been interrupted. Switch the
machine on to reset.
3.2. Flap adjustment
By adijusting screw (21) on the head of the
flap opening control rod, the size of the
opening can be set to obtain optimal outflow
of hot air.
3.3. Film roll insertion
Minimini machine
Insert film roll on the proper roller.
Position the roller on the film roll
support.
Run film through the micropunches
(28).
Move the film over the film drive
roller (19).
Run the film lower layer under the
packaging plate (18).
Run the film upper layer over the
packaging plate (18).

Miniplus machine
Insert film roll on the proper roller.
Position the roller on the film roll
support.
Move the film over the film drive
roller (19).
Run film through the micropunches
(28).
Run the film lower layer under the
packaging plate (18).
Run the film upper layer over the
packaging plate (18).
3.4. Installation of screened plate
The screened plate (27) can be
placed according to the height of
the product to pack. To position it
follow this procedure:
1. Pull the screened plate in
direction of the arrows by
gripping it with both hands at
the openings located on the side
2. Remove it from the stops by
lifting it off at the bend
3. Position the plate on the stops at
the required height, proceeding
as described under (1)
N.B.: For a proper packaging the
screened plate must be positioned
so that film sealing is at the half
of the package height – See figure
2
3.5. Roll holder adjustment
The roll holder (29) must be
adjusted according to the width of
the item to be packed, leaving at
least 1cm between the item to be
packed and the sealing edge.

3.6. Execution of 1^ film sealing
Place film as shown in the picture
to carry out the first seal.
Lower the handle of the cover
with your left hand and make a
pressure of 10-15 Kg. Machine will
automatically operate and the first
seal will be carried out on the side
of the film. With the right hand
detach the film from the sealing
blade. Film is now ready to carry
out wrapping.
3.7. Fan exhauster connection and running (where expected)
Install the fan exhauster (5) as
shown in the picture.
Insert the plug of the exhauster (6)
in the outlet (8) at the back of the
machine.
Press the button (7) at the back of
the exhauster.

3.8. Introducing the object to be wrapped
Run the amount of film to contain
the product to be wrapped by
pulling it over the reticulated plate
with the left hand.
Slip the product into the bag
with your right hand (see
picture), and leave about 1 cm
between the product and the
inner sealing frame to allow air
passage for shrinkwrapping.
3.9. Making up
By pressing down the cover
handle with a pressure of about
15 kg, the hood will lean on the
teflon lining. Sealing is made on
the open sides of film (front +
right one). If You have chosen
the function “SEALING +
SHRINKWRAPPING” You will see
the film shrink onto the product.
Now slightly release the cover
handle to enable the film to
come away from the sealing area
on the inside. With the right
hand help to detach the film
from the sealing blades outwards
(see figure).

Chapter 4. Limits and conditions in the use of machine
4.1. Max. packaging sizes
a = mm 350
b = mm 250
c = mm 100
Wieght = Kg 2
N.B.: max. dimensions shown on above scheme are referring to the max. dimension of
the single package.
Refer to chapter 5.2. to get max. dimension of package (b x c); the addition of (b + c) is
equal to film roll width 100 mm.
4.2. Items not to pack
The below listed products must absolutely not be wrapped to avoid damages to the
machine and seroius injuries to the operator in charge:
Wet and unstable products, liquids of any kind and density in
fragile containers, flammable and explosive materials,
pressurised gas cylinder of any kind, bulk and volatile powders,
bulk materials with grain size smaller than the holes of the
reticulated plate, any materials and products not listed but
which might harm operator and cause damages to the
machine.
Chapter 5. Film features
Machine can work with all
shrinkwrapping films with
thickness 15-25 micron
manufactured by ”MINIPACK-
TORRE S.p.A.”. The special
features of our films (which may
be manufactured with text and
drawings according to customer’s
needs) assure their outstanding
reliability, with regard both to
compliance with laws in force and
to an excellent machine
performance.
A = mm 350 MAX
D = mm 110 MAX
d = mm 40

5.1. Films to be used
Band A = b + c + 100mm
Chapter 6. Safety standards
6.1. Warnings
Do not touch the sealing wire (23)
soon after sealing by reaching
beyond the safety guard.
Danger of burns due to
residual heat on the sealing
blade.
Do not keep on sealing in case the
sealing wire breaks (23).
Replace it at once.

•Do not touch the chamber closing flap (22) during warm-up function. Danger of
burns.
•Do not touch the fan while moving or using the machine without the reticulated
plate (27).
•Make sure that the roll of film is properly lodged (30).
•In case the unit is installed on the special wheeled stand, make sure that the
rubber feet (35) are completely inside the housings of the wheeled stand.
•Make sure the heat chamber flap’s moving rod (21) moves freely.
ATTENTION !
•Every time you turn the machine off, it is recomended to leave the upper hood
open (as shown in the drawing).
Chapter 7. Ordinary maintenance
7.1. Precautions for ordinary maintenance interventions
BEFORE PROCEEDING TO MAINTENANCE, SWITCH THE MACHINE OFF AND
DISCONNECT IT BY OPERATING ON
THE MASTER SWITCH.

7.2. Sealing wire cleaning
Using a dry cloth, wipe off the
residues clinging to the sealing
wire: do this at once after
sealing since they are
easier to remove when still
warm. Periodically lubricate the
sealing wire with the supplied
non-adhesive spray.
7.3. Plastic film and other scrap removal
Wait for the machine to cool down
completely before removing any
scraps stuck to the hot parts of the
machine (e.g. , on the flaps of the
heat chamber). If the lower cover
requires cleaning (where the fan is
installed), remove the reticulated
plate and take out any pieces that
may have fallen inside.
For a more careful cleaning of
the lower bell we recommend to
use a vacuum cleaner.
7.4. Machine cleaning
Use a cloth moistened with
water for machine cleaning.
For cleaning the hood inside and
outside we recommend to use a
normal detergent for glass
cleaning.
Do not use any detergents with
solvents which could damage
the hood and reduce the
transparency.

7.5. Rubber and teflon replacement
When the Teflon-unings (24) are
worn out, replace them with
spare parts, paying attention that
the application is linear and even.
Before applying the Teflon self-
adhesive strip clean the rubber
part (31) with a detergent.
If the rubber (31) is also
damaged, replace it as follows:
Remove the old rubber, clean
its housing, apply some drops
of glue in the housing, insert
the new rubber in a linear way,
clean the rubber with a
detergent, apply the self-
adhesive Teflon-strip.
7.6. Replacement of sealing wire

In order to change the sealing wire, proceed as follows:
•Push the pistons (32) all the way in using a screwdriver
•Block the tension spring by thrusting a pin (34) in the holes provided
•Using the setscrew wrench supplied, unscrew the 3 screws (33) which fasten the
wire at the centre and at the two ends so as to release the sealing wire (23)
•Replace the sealing wire (23) and tighten the locking screws (33)
•Remove the pins to enable tensioning the wire
•Make sure the sealing wire (23) is in the proper position and under the right
tension
7.7. Wiring diagram
LEGEND:
IG Main switch LST Cutting and sealing blade
IV Ventilator switch FC Hood limit switch
MV Ventilator motor TC Thermocouple
M Fan motor UCC Monitoring and control unit
R Heating resistance F1 Fuse (T 6,3A 250V X 230V/ T 10A 250V X 110V)
TR Transformer F2 Fuse (T 6,3A 250V X 230V/ T 10A 250V X 110V)

7.8. Spare parts
CODE ITEM NAME
01 FE385611 Teflon-coated sealing wire
02 KR050001 Lower hood teflon kit
03 KR050012 Film roll support kit
04 KR050013 Micro-perfortator support kit
05 KR050004 Upper hood kit
06 KR050005 Spring + tie-rod kit
07 KR050007 Neoprene rubber kit
08 KR050008 Pistons + spring kit
09 KR050009 Microswitch kit
7.9. Guide to find out anomalies of functioning
PROBLEM CAUSE OF THE
PROBLEM POSSIBLE REMEDIES
Temperature too high
for the film being
used
Insert the temperature value and adapt in
to the film being used
The machine
seals but film is
not
shrinkwrapping
Temperature too low Check the temperature set in the
program. If this is already at maximum,
the reason is to be found in defects in the
electronic board or breaks in the internal
resistance. Contact the assistance service
The fan will not
rotate This is a fault in the eletronic board or a failure of the fan motor. Contact the
assistance service
Heating chamber flap
isn’t opening Check the position of the adjusting screw (see par. 3.2)
PROBLEM CAUSE OF THE
PROBLEM POSSIBLE REMEDIES
Heat sealing
occurs but is
not uniform
and
incomplete
Usuitable or poor quality
film The type of film used must be of shrink- wrapping type. The lomgitudinal and
transverse shrink-wrapping indices must be
equal and between 40% and 50%
inclusive. It is recommended to use film
supplied by the manufacturer
The product to be
packed is too large, fully
close the reticulated
plate
The dimensions of the product must
always be less than those of the reticulated
plate
The film used has no
pinholes and the air
cannot escape
Move the film across the machine’s
pinholes
Failure to seal The sealing temperature
is too low Increase the sealing temperature in the program
The sealing blade is
unpowered Check the blade contacts and verify its condition; if it is broken, replace it or
contact the assistance service
The electronic board is
faulty Contact the assistance service

PROBLEM CAUSE OF THE
PROBLEM POSSIBLE REMEDIES
The seal
splits during
shrink
wrapping
Sealing temperature too
high or not suitable for
the type of film used
Adjust the sealing time in the program
Sealing blade dirty or
damaged Clean the sealing blade, check that it properly rests on the Teflon stiker (24)
and replace if necessary
Teflon strikers (24) worn Replace the Teflon
Insufficient pressure on
the cap bandle Slightly increase the pressure on the cap handle during sealing
The film used has good
shrink wrapping
properties but poor
sealing ones
Replace the film. Use of films supplied by
the manufacturer is recommended
Should the machine still not operate correctly after the above checks have been made,
contact the assistance service giving an exact description of the fault encountered.
7.10. Disassembling, demolition and elimination of residuals
ATTENTION!
All operations about disassembling and demolition must be done by
qualified personnel with mechanical and electrical expertise required to
work in security conditions.
Proceed as follows:
1. disconnect machine from power mains
2. disassemble components
All wastes must be treared, eliminated or recycled according to their
classification and to the procedures in force established by the laws in force in
the country the equipment has been installed.

Chapter 8. Guarantee
8.1. Certificate of guarantee
Model and Serial Number:
Equipment manufactured by minipack-torre is warranted to be free of defects in parts and
craftsmanship for a period of one (1) year from the date of installation, or 15 months from the
invoice, whichever occurs first, minipack-america's exclusive obligation under this warranty
is limited to repairing or, at its option, replacing any minipack-torre part that is determined by
minipack-america to be defective. The warranty is for the original purchaser of new equipment.
Component subsystems manufactured by minipack-torre carry the warranty as stated herein.
The warranty does not apply to subsystem component parts which are not manufactured by
minipack-torre. Subsystem component parts not manufactured by minipack-torre shall be
subject to any warranty of its manufacturer.
This warranty shall not apply to damage resulting from installation, modification, or repair by
anyone other than a minipack-america authorized distributor/dealer. Nor shall it apply to any
equipment which has been subject to accident, alterations, neglect, misuse or improper
maintenance.
In the event of highly corrosive or high moisture applications, special protective coatings or
stainless steel construction might be needed.
minipack-torre and minipack-america shall not be liable if minipack-torre equipment or
components are used with accessory equipment not manufactured by minipack-torre.
Representations and/or warranties, by whomever made (even if made by minipack-america
authorized distributors/dealers), which are inconsistent with the terms herein shall not
constitute a term of the mininpack-torre or minipack-america express warranty and shall not be
binding on minipack-torre or minipack-america.
THE LIMITED WARRANTY SET FORTH ABOVE IS THE SOLE AND ENTIRE
WARRANTY PERTAINING,TO THE PRODUCT AND IS IN LIEU OF AND EXCLUDES
ALL OTHER WARRANTIES OF ANY NATURE WHATSOEVER, WHETHER
EXPRESSED, IMPLIED OR ARISING BY OPERATION OF LAW, INCLUDING, BUT
NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY DOES NOT COVER OR
PROVIDE FOR THE REIMBURSEMENT OR PAYMENT OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES OF ANY TYPE, MANNER OR DEGREE, AND ANY
LIABILITY BY MINIPACK-TORRE OR MINIPACK-AMERICA FOR SUCH
INCIDENTAL OR CONSEQUENTIAL DAMAGES IS HEREBY DISCLAIMED. Some
states do not allow this exclusion or limitation of warranties and/or damages, so the above
limitations and/or exclusions might not be applicable to you. This warranty gives you specific
legal rights, and you might also have other rights that vary from state to state.