Motorola IMPRES Smart Energy System User manual

Accessories
Installation Manual
IMPRES™
Adaptive Multi-Unit Charger
Charger Display Module
Installation Procedure
6880309N67-B

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TABLE OF CONTENTS
Important Safety Instructions................................2
Operational Safety Guidelines..............................4
Charger Compatibility...........................................5
Charger Display Module Installation.....................5
Test Mode...........................................................13
General Display Information...............................14
Non-IMPRES Battery in the Pocket............15
IMPRES Battery in the Pocket....................15
Sequencing Diagrams for IMPRES Batteries.....20
Display Text Orientation......................................26
IMPRES Adaptive Multi-Unit Charger
Operation............................................................26
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IMPORTANT
SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This document contains important safety and
operating instructions. Please read these
instructions carefully and save them for future
reference.
Before using the battery charger, read all the
instructions and cautionary markings on (1) the
charger and (2) the battery (3) and on the radio
using the battery.
1. To reduce risk of electrical shock,
unplug the charger from the ac
outlet before attempting installation
of the CDM, any maintenance or
cleaning.
2. To reduce risk of injury, charge only the
rechargeable Motorola authorized batteries
listed in Tables 1 through 5 in the MUC user
guides publication part numbers 6880309L67
and 6866537D22.
3. Use of accessories not recommended by
Motorola may result in risk of fire, electric shock,
or injury.
4. To reduce risk of damage to the electric plug
and cord, pull by the plug rather than the cord
when disconnecting the charger.
5. An extension cord should not be used unless
absolutely necessary. Use of an improper
extension cord could result in risk of fire and
!
WARNING
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electric shock. If an extension cord must be
used, make sure that the cord size is 18AWG
for lengths of up to 100 feet (30.48 m), and
16AWG for lengths up to 150 feet (45.72 m).
6. To reduce risk of fire, electric shock, or injury,
do not operate the charger if it has been
broken or damaged in any way. Take it to a
qualified Motorola service representative.
7. This unit is repairable. Each pocket is powered
by a unique printed circuit board & power
supply. The PCB / power supply can be
purchased from the Aftermarket / Parts
organization. The PCB replacement part
number is RLN5325. No other component level
replacement parts are available. A service
manual describing the replacement process
can also be ordered from the Aftermarket /
Parts organization. The Service Manual
Number is 6880309L66.
8. To reduce risk of electric shock, unplug the
charger from the ac outlet before attempting
any maintenance or cleaning.
9. For fuse replacement, use only fuses of the
same type and rating listed on the charger
label. The following parts can be ordered from
your local Aftermarket / Parts
organization:
Fuse 6587577G01
Cover 0987739G01
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OPERATIONAL SAFETY GUIDELINES
• Turn the radio off when charging the battery.
• This equipment is not suitable for outdoor use.
Use only in dry locations/conditions.
• Connect equipment only to an appropriately
fused and wired supply of the correct voltage (as
specified on the product).
• Disconnect from line voltage by removing the
mains plug from the outlet.
• The socket outlet to which this equipment is
connected should be close and easily
accessible.
• For equipment using fuses, replacements must
comply with the type and rating specified in the
equipment instructions.
• Maximum ambient temperature around the
charger must not exceed 40°C (104°F).
• Make sure the cord is located where it will not be
stepped on, tripped over, or subjected to water,
damage, or stress.
• This unit utilizes the same wall mount unit as the
NTN4796 Multi Unit Charger. The wall mount
part number is NLN7967.
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CHARGER COMPATIBILITY
The Charger Display Module (CDM), P/N
RLN5382, can be installed in any of the following
existing IMPRES Adaptive Multi-Unit Chargers:
WPLN4108 WPLN4119
WPLN4109 WPLN4120
WPLN4110 WPLN4121
WPLN4118 WPLN4123
In addition, the CDM can be installed as a
replacement for any of the following IMPRES
Adaptive Multi-Unit Chargers with displays:
WPLN4127 WPLN4133
WPLN4130 WPLN4134
WPLN4131 WPLN4135
WPLN4132 WPLN4136
CHARGER DISPLAY MODULE INSTALLATION
It is recommended that qualified self-maintained
users, independent service shops, or the Motorola
Service Depot complete installation of the CDM.
To quickly and easily install the CDM, refer to the
diagrams and information in the steps that follow.
Required Tools:
• Torque driver capable of delivering 8 and
10 in-lbs
• #10 Torx bit, P/N 6680387A74
• #20 Torx bit, P/N 6680387A76
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Step 1:
Ensure that IMPRES charger is unplugged from
AC outlet before attempting installation of the
CDM. With the IMPRES Adaptive Multi-Unit
Charger face down, remove the six screws, P/N
0387777G01, with #20 Torx bit.
Torque
Driver
and
Bit
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Step 2:
Turn the unit over (base down) while holding the
top housing and base together. Lift the back of the
top housing a few inches away from the base,
exposing the fan harness. Disconnect the fan
harness from the PC board. The top housing can
then be fully removed from the base and set aside.
Fan
Harness
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Step 3:
Remove the 12 screws, P/N 0387775G01, and
take out the existing cover bezels, using a #10
Torx bit. Keep the screws for reassembly.
Note: Check that the LCD is not broken. If the
LCD breaks and you get liquid on your hands,
wash hands with soap and water. Discard or return
the LCD.
Screw Location
Cover
Bezel
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Step 4:
Replace the previously removed bezels with the
LCD modules, using the 12 screws (removed in
Step 3) with the #10 Torx bit. Torque down to
approximately 8 in-lbs.
Fan
Wire
Harness
LCD Module Wire
Harnesses
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Step 5:
Turn the unit around and plug each LCD module/
wire connector into its corresponding PC board.
The connector and header are keyed (grooved to
properly align during insertion.)
Communication Harness
(to DB15 Connector)
LCD Module/Wire
Connector
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Step 6:
Fold the front housing over the base assembly and
plug the fan harness into the nearest PC board.
The fan connector and header are keyed to
properly align during insertion. Ensure all LCD wire
harnesses are encased in the housing.
Plug Fan Harness into
3rd PC board from the right.
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Step 7:
Close the unit carefully to avoid pinching any wires.
Replace all six screws (previously removed in Step
1) with #20 Torx bit, and torque to approximately
10 in-lbs.
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TEST MODE
Once the installation of the CDM is complete, the
display can be tested to ensure proper installation
and functionality. To initiate the test mode:
1. Plug the charger into an AC power outlet.
2. Insert the end of a large paper clip into the
pinhole below the display on the front of the
charger. The paper clip should be inserted
perpendicular to the desktop. A “click” indicates
the toggle button has been accessed.
3. Press and hold the toggle button for five
seconds to access the test sequence.
4. The display will cycle through a series of
displays (shown below) to indicate proper
installation and operation.
Start
Line 1
Line 2
Line 1
Line 2
Line 1
Line 2
Line 1 TEST MODE aa.bb
Line 2 TEST MODE aa.bb
Line 1
TEST MODE aa.bb
Line 2
TEST MODE aa.bb
Every
10.0 sec
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5. Press the toggle button again to exit the test
mode.
Note: Each CDM operates independently. If
more than one CDM is installed in a charger,
the test mode sequence can be run for each
individual CDM.
GENERAL DISPLAY INFORMATION
The Charger Display Module (CDM) is designed to
provide the user with valuable information while
performing battery maintenance and care. Below
details the information the CDM will display along
with the corresponding LED indicator.
Start Up
Upon Charger Power-up
LED SINGLE FLASH GREEN
Line 1 IMPRES
Line 2
If There is No Battery in Pocket
LED OFF
Line 1 NO BATTERY
Line 2
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Non-IMPRES Battery in the Pocket
Note: If a non-IMPRES battery is in the pocket,
this is the only information displayed.
IMPRES Battery in the Pocket
Note: xx.yy denotes charger SW version, and
aa.bb denotes CDM SW version.
LED Defined by Charge State
Line 1 NON-IMPRES
Line 2 BATTERY
IMPRES and Software Versions are Displayed
LED Defined by Charge State
Line 1 IMPRES
Line 2 SW xx.yy ; aa.bb
IMPRES Battery Kit # and Serial # are Displayed
(Each IMPRES battery shows a unique serial # for
Easy ID)
LED Defined by Charge State
Line 1 KIT# --------
Line 2 SN: --------------
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IMPRES Battery Kit #
and Chemistry are Displayed
LED Defined by Charge State
Line 1 KIT# --------
Line 2 -----CHEMISTRY
Forecasted # of Cycles
prior to Automatic Recondition
LED Defined by Charge State
Line 1 - - - -CYCLES
Line 2 TO RECONDITION
* Displayed only when the number of cycles to recon-
dition is less than 6.
Charger Waiting to Charge, Battery is Hot
LED Flashing YELLOW
Line 1 WAITING TO CHG
Line 2 HOT BATTERY
Charger Waiting to Charge, Battery is Cold
LED Flashing YELLOW
Line 1 WAITING TO CHG
Line 2 COLD BATTERY
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Charger Waiting to Charge, Low Voltage
LED Flashing YELLOW
Line 1 WAITING TO CHG
Line 2 LOW VOLTAGE
Charger is in Rapid Charge Mode
LED Steady RED
Line 1 RAPID CHARGE
Line 2
Charger is in Trickle Charge Mode
LED Flashing GREEN
Line 1 TRICKLE CHARGE
Line 2
Charge is Complete
LED Steady GREEN
Line 1 CHARGE COMPLETE
Line 2
Charger is in Discharge/Reconditioning Mode
LED Steady YELLOW
Line 1 DISCHARGE
Line 2
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Charger Calibrating an IMPRES Battery
LED Steady YELLOW, RED,
Flashing YELLOW or GREEN
Line 1 Calibrating
Line 2 Battery
LED Steady GREEN
Line 1 Battery
Line 2 Calibrated
* All IMPRES batteries should be calibrated before ini-
tial use. Charger will automatically initiate calibration
for all new batteries.
Battery Capacity Data is Displayed as % in
mAH, and Voltage
LED Defined by Charge State
Line 1 ----% RATED CAP.
Line 2 ----mAH --.-V
Note: Not shown for uncalibrated batteries.
Note: Display will show slightly lower capacity after
reaching charge completion if battery inserted in
another pocket due to stand loss calculations, but the
charger will correct this deviation when the battery
reaches full charge in the new pocket, typically in a
few minutes.
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