Mottura Gorilla Automatic 86.410D/ST Quick start guide

SECURITY LOCKS WITH EMERGENCY HANDLE
INSTALLATION, USE AND
MAINTENANCE INSTRUCTIONS
EN 179 : 2008
LATERAL
TRIPLE
86.410D/SA
86.430D/SA
LATERAL
86.410D/ST
LATCH WITH
MM PROFILE
FILED
LATCH
WITH Ø18mm
PROFILE
TRIPLE
86.430D/ST

2
99283GB - GORILLA AUTOMATIC - REV. 00
WARNING
The specications of this product emphasise maximum importance for the safety of people (are essential to its compliance with EN 179).
It is forbidden to introduce modications to the product that are dierent from those described in these instructions.
The anti-panic device has been certified for use on single doors no larger than 2520 x 1320 mm (H x W) with weight up to 200 kg.
As required by regulations, we recommend the owner or his authorised representative to carry out the following checks relative to
ordinary maintenance at least once a month:
- inspect and action the emergency exit device to verify that all components are in a satisfactory operational condition;
- check that the holes in the iron receiver are not blocked.
- check that no locks or other blocking devices have been added to the door in addition to the initial device
- check that the provisions relative to installation and maintenance as laid down by the Ministerial Decree of 03-11-2004 are respected.
- verify, using a dynamometer, the operating forces required to open the exit device. Verify that operating forces have not changed
signicantly from those recorded at the time of installation.
The lock operating device should be lubricated, using Mottura lubricant (for locks), once a year or whenever a stiening of the mecha-
nisms is detected. Do not use oil or other lubricants: the use of such substances promotes the deposit of dust and fragments that may
aect the correct operation of the lock.

3
General instruction
Mottura Serrature di Sicurezza S.p.A., thanks you for your condence in choosing this product and recommends:
· to read the instructions carefully before proceeding with the installation;
· to hand over all the instructions to the user by the installer;
· to keep the instructions for future reference and attach the receipt to validate the warranty;
· to contact the dealer only if a problem occurs.
The characteristics of the products described in these instructions may be subject to change by Mottura Serrature di Sicurezza S.p.A. at any time
without prior notice.
Warranty terms
This product tested by Mottura Serrature di Sicurezza S.p.A. is guaranteed against all manufacturing defects for the duration of the period stipu-
lated by applicable Italian legislation from the date of purchase demonstrated in a scal receipt.
Guarantee claims may only be accepted upon presentation of the scal sales receipt, containing the details identifying the product, to technical
support personnel. The guarantee covers the replacement or repair of parts found to have manufacturing defects.The guarantee does not cover
transport costs to and from the technical support centre, which remain at the sole expense of the customer. In the event of a recurring fault of
the same cause, or of an unrepairable fault, Mottura Serrature di Sicurezza S.p.A., at its sole discretion, may decide to replace the entire product.
The guarantee will continue to cover the replacement product until the expiry of the original contract.
If a home call-out should be necessary, the customer is required to pay - if asked to- a call-out fee for the travel expenses of the authorized
service personnel. The customer is solely responsible for any transport damage in the event of direct shipment, or the sole responsibility of the
authorised technician where the product is collected and transported by the technician.
Limited responsibility
Not covered under warranty are damages resulting from the improper installation not in accordance with the instructions attached to the pro-
duct, negligence, carelessness or inappropriate operation, maintenance by unauthorized personnel, transport without due care and attention
and in any case by circumstances that cannot result from manufacturing defects.
Mottura serrature di sicurezza S.p.A. declines any liability for possible damages caused to persons or property resulting from the failure to obser-
ve the indicated precautions for use.
Each and every part (in particular, lock, switchlock, bars) of GORILLA locks is certied by ICIM according to reference
standards. Any modication of the product as a whole, or the installation in disregard of the instruction manual will
automatically void the certication. In this case the installer is responsible for conformity with the reference standards.
General notes
In order to ensure the smooth operation of the lock and the anti-panic device, check the condition of the door (atness, sturdiness and rigidity).
The door and frame must be built of suciently rigid material, such as welded steel or aluminum proles, to ensure that any distortion during
use does not exceed 5 mm at any position of the lock attachment points. Also check that the device and the door open and close without any
obstruction. If the panic exit device is to be installed on a glass door, the glass MUST be tempered and laminated. Panic exit devices are not
intended to be used on doors that open in both directions (entrance and exit) unless specically designed by the manufacturer.
Should a door closer be necessary to return the door in the closed position, ensure that the use of the door is not dicult for children, the elderly
and the inrm.
Before assembling a panic exit device on a smoke/re door, check the re resistance certication for the door on which
the exit device was tted during tests to ensure it is suitable for use on the re door. It is extremely important NOT
to use an exit device on a re door whose re resistance time exceeds the time for which the device was approved.
A sign that reads“Push bar to open”or a pictogram (see photo), must be placed on the inside surface of the door just
above the horizontal bar or on the bar if it has a sucient at surface for the size of the characters. The area of the
pictogram must not be less than 8000 mm² and its colour must be white on a green background.The pictogram must
be directed so that the arrow points towards the operating element when installed (EN 7546 - Legislative Decree 493
of 14/08/1996).

4
99283GB - GORILLA AUTOMATIC - REV. 00
Installation instructions
Fasten the lock to the frame (door fastening plane) using the bushings (ref. B Fig. 3,4) present on the same by means of M6 screws (not included) or,
where there is lateral attachment, use the M6 housing nuts (ref. A Fig. 3,4). When calculating lock xing position, remember that the anti-panic device
(emergency handle) is located from 900 to 1100 mm above nished oor level with the door closed (if you know that most of the people using the
rooms are children, consider lowering the handle).
N.B. Use all of the xing points A (side connections) or B (bushings) when mounting the lock.
For the lock to work correctly, after mounting there must be maximum clearance of 4 mm between the deadbolt (in retracted position) and the door
jamb (or striker plate) (Fig. 1). Drill the inside door panel (ref. T, S, Fig. 3, 4 according to version) using the drilling template (Fig. 5).
Only if the door/panel is insuciently rigid, position the spacer bushings (optional, ref. X Fig. 2) on the pins (ref. T Fig. 3, 4) and the square expansion pin
(supplied) in its seat (ref. S Fig. 3, 4), then cut these parts to measure, bringing the bushings ush with the panel and the square pin protruding 10 mm
from the panel (Fig. 2).
B
B
B
B
B
BB
AA
A
A
A
TT
T
T
M
S
T
T
X
X
panel
square
expansion
pin
Fig.4
Vers. 86430
D/S
A
Fig.1 Fig.2
B
A
B
B
B
B
AA
M
S
T
T
T
T
T
T
A = LATERAL ATTACHMENTS - B = BUSHINGS
M= OUTSIDE HANDLE - T = HANDLE SUPPORT ATTACHMENTS
S= INSIDE HANDLE
Vers. 86410
D/S
A
Vers. 86410
D/S
T
Fig.3
86530D/ST - 28/37/50/53
86530D/SA - 36/50
deadbolt
(in retracted position)

5
Setting bars in triple version
• To x the bars in the triple version, press
(overcoming the force of the spring) the
latchbolt fully in until it is ush with the
panel. Check that the switchlock bolts
have retracted completely, then tighten
the rod locking screws.
Release the latchbolt, which will return to
its normal position (extending about 5.5
mm from the panel line), then check lock
operation.
1
2
3
2
• Using the 4 M5x10 screws (supplied), x the escutche-
on strengthener support to the inside panel by means
of the T pins (Fig. 3, 4), insert the plastic washer and the
escutcheon cover, then x the handle with the grub
screw.
N.B. The supplied screws can be used on a panel with
12 mm max. thickness. For thicker panels, use
M5 screws of appropriate length.
• The hole on the striker plate for entrance
of the latchbolts and deadbolt must have
the dimensions shown in the following -
gure (see Fig. 3, 4 for distances between
centers of latchbolts).
Bolt centre axis
DOOR INTERNAL SIDE
Bolt centre axis
Dimension of holes
for deadbolts
Dimension of holes
for latchbolts

6
99283GB - GORILLA AUTOMATIC - REV. 00
• For correct operation of the lock, we recommend installing
a CHAMPIONS MOTTURA European prole cylinder, with
fastening using a lateral screw (Figure below), or with pa-
tented Mottura“attachment” (Figure on the side).
N.B. In versions with a half cylinder, one for 30 mm thick locks must be used (C28B...- C30B...- C43B...- C48B...)
• The last operation involves assembly of internal and external escutcheons
(if provided) as in the following diagram :
Double cylinder version
+ handle
(hole M - template g.5)
Double cylinder version
Half cylinder version
INTERNAL SIDE EXTERNAL SIDE
M
N.B. The pack contains the inside handle, its escutcheon, and the product certication. The cylinder, its accessories, and the external handle are
NOT included.
When installation is complete, check good operation of the panic exit device as follows: with the door closed (cylinders turned), push the handle com-
pletely in and check that the door opens with a light push and without any impediment (see standard EN 179 for load values and tests).
Cylinder fastening screw

7
• The lock closes automatically.
When the door is closed, the pressure cylinder auto-
matically closes the latchbolts, which close all of the
turns.
To set the protrusion of the pressure cylinder, turn
the screw on the cylinder with a at-head screwdriver
(turn clockwise to increase protrusion).
Remember that the lock CANNOT be closed with
the cylinder, which can open the lock ONLY from the
external side.
• When necessary, the mechanism can be
disengaged by means of a patented con-
trol, a pin that can be moved manually to
OFF position so that only the deadbolt is
engaged.
pressure cylinder
ON
OFF
OPTIONAL ACCESSORIES
99.641D/S
Microswitch kit
SIGNALS CLOSING
OF DOOR installable
on lock.
adjustable
ledge

8
99283GB - GORILLA AUTOMATIC - REV. 00
Category of use - Only one category of use is identied with level 3
3 7 6 B 1 4 5 2 A B
Duration - Two categories are identied:
- level 6 100,000 cycles
- level 7 200,000 cycles
Door mass - Three categories are identied :
- level 5 up to 100 kg
- level 6 up to 200 kg
- level 7 over 200 kg
Fire resistance - Three categories are identied
- level 0 not appropriate for use on antismoke/re barrier doors
- level A appropriate for use on antismoke barrier doors
- level B appropriate for use on antismoke/re barrier doors
The device is certied for re resistance for a time equal to 60 min.
N.B. For use of the emergency exit bar as an application on a re barrier door, it is necessary to
carry out a specic test in accordance with the level of classication desired by the user of the
door considered in overall terms (rif.EN 179 Appendice B).
Security for individuals - Only one category with level 1 is identied
Resistance to corrosion - Two categories are identied :
- level 3 high resistance
- level 4 very high resistance
Security for property - Four categories are identied :
- level 2 1.000 N
- level 3 2.000 N
- level 4 3.000 N
- level 5 5.000 N
Protrusion of bar - Two categories are identied :
- Level 1 protrusion up to 150 mm. (large protrusion)
- Level 2 protrusion up to 100 mm. (standard protrusion)
Activation - Two categories are identied :
- type A actioning by means of lever handle
- type B actioning by means of push plate
Field of door application - Three categories are identied :
- type A opening toward outside of single-leaf door, double-leaf door: active or inactive leaf
- type B opening toward outside of single-leaf door
- type C opening toward outside of double-leaf door with inactive second leaf
- type D opening toward inside of single-leaf door
CE Marking with identication number
Manufacturer
Certifying body
Regulations and Date
Classication

9

T
T
T
S
M
T
T
2626
33
7185
50
Ø20
Ø20
Ø20
Ø12
260
142
16
Fig.5
TEMPLATE
NOTE

10
99283GB - GORILLA AUTOMATIC - REV. 00

NOTE

11

INSTALLATION SHEET
CLIENT
ADDRESS CITY DISTRICT POST CODE
HEAD OFFICES No. DOORS
DOOR CONFIGURATION
INSTALLED DEVICES
No. DEVICE CODE DATE OPERATING FORCE (N) OUTCOME (max 80N) NOTES SIGNATURE
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
INSTALLER DATA
COMPANY NAME STAMP AND SIGNATURE
ADDRESS
POST CODE CITY DISTRICT
TEL. EMAIL

99283GB - 04/15 - a_014476
SAFEGUARDING YOUR SECURITY
www.mottura.it
SCHEDULED INSPECTION LOG
No. ITEM CODES DATE OPERATING FORCE (N) OUTCOME (max 80N) NOTES SIGNATURE
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
POS NEG
MAINTENANCE SHEET
MAINTENANCE ENGINEER DATA
COMPANY NAME STAMP AND SIGNATURE
ADDRESS
POST CODE CITY DISTRICT
TEL. EMAIL
MAINTENANCE START DATE