MSA ALTAIR Pump Probe User manual

GB
Operating Manual
ALTAIR® Pump Probe
Order No. 10153106/00
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3
EC Declaration of Conformity
EC Declaration of Conformity
Manufactured by: MSA (China) Safety Equipment Co,Ltd
No.8, Rui En Lane, Xingpu Road Suzhou Industrial Park,
Jiangsu, China 215126
The manufacturer or the European Authorized Representative:
MSA AUER GmbH
Thiemannstrasse 1
D-12059 Berlin
We declare that the ALTAIR Pump Probe
based on the EC-Type Examination Certificate: FTZU 13 ATEX 0109 X complies
with the ATEX directive 94/9/EC, Annex III. Quality Assurance Notification
complying with Annex IV of the ATEX Directive 94/9/EC has been issued by
DEKRA EXAM, Notified Body number: 0158.
Standards: EN 60079-0:2012, EN 60079-11:2012
The product is in conformance with the directive 2004 /108/ EC, (EMC):
EN 50270:2006 Type 2,
EN 61000-6-3:2007
The product is in conformance with the directive 2006/66/EC
MSA AUER GmbH
Dr. Axel Schubert
Manager R&D Instruments
& Approvals INT-T
Berlin, October 2013
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Contents
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Contents
1 Safety Regulations ......................................................................................6
1.1 Correct Use ........................................................................................6
1.2 Liability Information ............................................................................7
1.3 Safety and Precautionary Measures to be Adopted ..........................8
1.4 Warranty ............................................................................................9
2 Description ................................................................................................11
2.1 Overview ..........................................................................................11
2.2 Device Hardware Interfaces .............................................................12
3 Operation ...................................................................................................13
3.1 Using the ALTAIR Pump Probe .......................................................13
3.2 To Clear an Alarm ............................................................................14
3.3 Turning OFF .....................................................................................14
3.4 Low Battery Warning ........................................................................14
3.5 Low Battery Shut Down ...................................................................15
3.6 Battery Charging ..............................................................................16
4 Maintenance ..............................................................................................18
4.1 Cleaning and Periodic Checks .........................................................18
4.2 Cleaning and Routine Care .............................................................18
4.3 Checking The Pump Inlet Filter .......................................................18
4.4 Replacing the Filters ........................................................................19
4.5 Use with Sample Line ......................................................................20
4.6 Storage ............................................................................................20
4.7 Shipment ..........................................................................................20
4.8 Troubleshooting ...............................................................................20
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Contents
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5 Technical Specification/Certification ...................................................... 21
5.1 Technical Specifications ................................................................. 21
5.2 Certification ...................................................................................... 22
6 Accessories and Replacement Parts ...................................................... 24
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Safety Regulations
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1 Safety Regulations
1.1 Correct Use
This device is intended for use by trained and qualified personnel.
It is imperative that all users of this product read and follow this operating
manual. In particular, the safety instructions, as well as the information for the
use and operation of the product, must be carefully read and observed. Further-
more, the national regulations applicable in the user's country must be taken
into account to promote safe use.
Alternative use, or use outside these regulations is considered as non-
compliant. This also applies especially to unauthorised alterations to the
product and to commissioning work that has not been carried out by MSA or
authorised persons.
WARNING
Read and follow all instructions carefully.
Check pump for proper operation before each day’s use.
Do not place end of sample line in liquids.
Do not charge in a combustible atmosphere.
Do not alter or modify device.
Use only MSA-approved sampling lines.
Do not use silicone tubing for sampling lines.
Wait sufficient time for the reading; response times vary, based on gas and
length of sampling line.
Do not use if function test is unsuccessful, the device is damaged, improperly
serviced/maintained, or genuine MSA spare parts have not been used.
INCORRECT USE CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH.
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Safety Regulations
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This Class A digital apparatus complies with Canadian ICES-003.
1.2 Liability Information
MSA accepts no liability in cases where the product has been used inappropri-
ately or not as intended. The selection and use of the product are the exclusive
responsibility of the individual operator.
Product liability claims, warranties also as guarantees made by MSA with
respect to the product are voided, if it is not used, serviced or maintained in
accordance with the instructions in this manual.
This equipment has been tested and found to comply with the limits
for a Class A digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commer-
cial environment.
This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruc-
tion manual, may cause harmful interference to radio communica-
tions.
Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct
the interference at his own expense.
WARNING
This is a class A product in accordance with CISPR 22. In a domestic environ-
ment, this product may cause radio interference, in which case the user may
be required to take adequate measures.
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Safety Regulations
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1.3 Safety and Precautionary Measures to be Adopted
Carefully review the following safety limitations and precautions before placing
this device in service:
(1) Perform the following check before each day’s use to verify proper device
operation:
Check pump for proper operations (see chapter 3.1). Have pump serv-
iced if necessary.
(2) Keep the probe tip above liquid surfaces; otherwise, liquid may enter the
system and block sample flow, causing internal damage.
(3) Charge device in non-hazardous areas only.
(4) Do not alter this device or make any repairs beyond those specificed in this
manual. Only MSA-authorized personnel may repair this unit; otherwise
damage may result.
Filter Maintenance
Visually examine the external dust and water filter before each use. Replace
filter with a new one if it is dirty.
Be Aware of Environmental Conditions
A number of environmental factors such as temperature and humidity may
affect the flow rate, run time and charge time.
Be Aware of the Procedures for Handling Electrostatically Sensitive
Electronics
The device contains electrostatically sensitive components. Do not open or
repair the device without using appropriate electrostatic discharge [ESD]
protection. The warranty does not cover damage caused by electrostatic
discharges.
Be Aware of the Product Regulations
Follow all relevant national regulations applicable in the country of use.
Be Aware of the Warranty Regulations
The warranties made by Mine Safety Appliances Company with respect to the
product are voided if the product is not used and maintained in accordance with
the instructions in this manual. Please protect yourself and others by following
them. We encourage our customers to write or call regarding this equipment
prior to use or for any additional information relative to use or service.
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Safety Regulations
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1.4 Warranty
This warranty does not cover filters, fuses, etc. As the battery ages, there will
be a reduction in useable device run time. Certain other accessories not specif-
ically listed here may have different warranty periods. This warranty is valid only
if the product is maintained and used in accordance with Seller’s instructions
and/or recommendations.
The Seller shall be released from all obligations under this warranty in the event
repairs or modifications are made by persons other than its own authorized
service personnel or if the warranty claim results from physical abuse or misuse
of the product. No agent, employee or representative of the seller has any
authority to bind the Seller to any affirmation, representation or warranty
concerning this product. Seller makes no warranty convering components or
accessories not manufactured by the Seller, but will pass on to the Purchaser
all warranties of manufacturers of such components.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED,
IMPLIED OR STATUTORY, AND IS STRICLY LIMITED TO THE TERMS
HEREOF. SELLER SPECIFICALLY DISCLAIMS ANY WARRANTY OF
MERCHANTABILITY OR OF FITNESS FOR A PARTICUALR PURPOSE.
Exclusive Remedy
It is expressly agreed that Purchaser's sole and exclusive remedy for breach of
the above warranty, for any tortious conduct of Seller, or for any other cause of
action, shall be the replacement at Seller's option, of any equipment or parts
thereof, which after examination by Seller is proven to be defective.
Replacement equipment and/or parts will be provided at no cost to Purchaser,
F.O.B. Seller's Plant. Failure of Seller to successfully replace any noncon-
forming equipment or parts shall not cause the remedy established hereby to
fail of its essential purpose.
ITEM WARRANTY PERIOD
Chassis and Electronics Three years
Pump and Drive Unit Three years
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Safety Regulations
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Exclusion of Consequential Damage
Purchaser specifically understands and agrees that under no circumstances will
seller be liable to purchaser for economic, special, incidental or consequential
damages or losses of any kind whatsoever, including but not limited to, loss of
anticipated profits and any other loss caused by reason of nonoperation of the
goods. This exclusion is applicable to claims for breach of warranty, tortious
conduct or any other cause of action against seller.
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Description
GB
2 Description
2.1 Overview
Fig. 1 Device Overview
The ALTAIR Pump Probe is a hand held portable gas sampling pump integrated
with rechargeable Li-ion battery and has audible and visual alarms, which indi-
cate blocked flow, low battery power and charge status. Pump inlet connects
with a 0,3 m [1 ft] wand or sample line while the pump outlet connects with other
portable gas detection equipment through a 1 m [3 ft] coiled tube. The rubber
over-mold of the main body is constructed of static dissipative plastic. The clear
top portion of the case is designed to observe the filter status.
1 Wand/Sample inlet 5 Horn
2 Battery LED 6 Charge LED
3 Flow LED 7 Coupling Hose
4 POWER ON/OFF button 8 Charge port
1 42
3
5 6
7
8
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Description
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2.2 Device Hardware Interfaces
LED Definitions
LED Description
Flow LED -RED: flow fault
-FLASHING GREEN: operating properly
Battery LED -FLASHING RED: low battery warning
-RED: low battery shut down
Charge LED -RED: charging
-GREEN: charge complete
-ORANGE: charge fault
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Operation
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3Operation
3.1 Using the ALTAIR Pump Probe
(1) Press the POWER ON/OFF button.
The audible alarm sounds.
The pump motor starts fast and then slows down as the pump speed is
automatically adjusted.
Once the pump is ready for use, the green LED flashes every
two seconds.
(2) Check the pump by blocking the free end of the sample line or probe.
The pump motor shuts down.
The audible alarm sounds.
The Flow LED turns red, indicating a flow fault.
(3) When the pump inlet, sample line, probe or pump outlet is blocked, the
pump alarm must activate. If the alarm does not activate:
Check the pump, sample line, and probe for leaks and pump outlet for
blockage.
Once the leak is fixed and/or the outlet blockage removed, recheck the
pump alarm by blocking the flow.
(4) Check the pump before each day’s use.
(5) Press POWER ON/OFF button to reset alarm and restart pump.
During operation, a pump alarm may occur when the:
-Flow system is blocked.
-Pump is inoperative.
-Sample line is attached or removed.
-Filters become clogged with excessive dirt or debris.
WARNING
Do not use the pump, sample line, or probe unless the pump alarm activates
when the flow is blocked. Lack of an alarm is an indication that the sample may
not be drawn to the sensors, which could cause inaccurate readings. Failure
to follow the above can result in serious personal injury or death.
Never allow the end of the sample line to touch or go under any liquid surface.
If liquid is drawn into the device, readings will be inaccurate and the device
could be damaged.
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Operation
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3.2 To Clear an Alarm
(1) Correct any flow blockage.
(2) Press the POWER ON/OFF button to restart the pump.
3.3 Turning OFF
Press and hold the POWER ON/OFF button for about three seconds.
Flow LED should turn red.
The pump shuts down.
The audible alarm sounds.
3.4 Low Battery Warning
A Low Battery Warning indicates that a nominal 30 minutes of operation remain
before device batteries are completely depleted.
NOTE: Duration of remaining Pump Probe operation during Low Battery
Warning depends on:
-Ambient temperatures
(The Low Battery Warning is likely to be shorter in colder temperatures.)
When the device switches into Low Battery Warning:
-Red Battery LED will flash every two seconds.
-The pump continues to operate until the device is turned OFF or Low Battery
Shut Down occurs.
Attention!
During "Low Battery Warning" condition, prepare to exit the work area since
the device could go into "Low Battery Shut Down" at any time, resulting in loss
of pump operation. Depending on the age of the batteries, ambient tempera-
ture and other conditions, the device "Low Battery Warning" and "Low Battery
Shut Down" times could be shorter than anticipated.
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Operation
3.5 Low Battery Shut Down
When the batteries can no longer operate the device, the device goes into Low
Battery Shut Down:
-Battery LED is solid red.
-Audible alarm sounds.
-Pump shuts down.
WARNING
When Low Battery Shut Down condition occurs, stop using the device; it can
no longer alert you of potential hazards since it does not have enough power
to operate properly:
1. Leave the area immediately.
2. Turn OFF the device if it is ON.
3. Report to the person responsible for maintenance.
4. Charge the device in safe area.
Failure to follow this procedure, could result in serious personal injury or death.
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Operation
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3.6 Battery Charging
The ALTAIR Pump Probe uses a non-user serviceable rechargeable Lithium
Ion battery.
The charger is capable of charging a completely depleted pack in less than four
hours in normal, room-temperature environments.
-Minimum and maximum ambient temperature to charge the device is 10 °C
[50° F] and 35 °C [95° F], respectively.
-For best results, charge the device at room temperature 23 °C [73,4° F].
To Charge the Device
(1) Firmly insert the charger connector into the charge port on the back of the
device.
(2) The Charge LED is used to indicate the charge status.
Red = Charging
Green = Charged
Orange = Fault
(3) If a problem is detected during charging [Charge LED turns Orange]:
Disconnect the charger momentarilty to reset the charge cycle.
WARNING
Risk of explosion: Do not recharge device in hazardous area.
WARNING
Use of any charger, other than a MSA qualified charging device, may damage
or improperly charge the batteries.
For users in Australia/New Zealand: The charge cradle is a Class A
product. In a domestic environment, this product may cause radio
interferece, in which case, the user may be required to take
adequate measures.
Allow extremely hot or cold devices outside the charging tempera-
ture range to stabilize for one hour at room temperature before
attempting to charge.
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Operation
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(4) The charger must be disconnected for the device to operate.
(5) During periods of non-use, the charger may remain connected to the
device.
To Charge Device using Charging Cradle Accessory
(1) Rotate the coiled tubing connector counter-clockwise and pull.
(2) Firmly insert the device into the ALTAIR Pump Probe 4/4X charging cradle.
(3) The Charge LED is used to indicate the charge status.
Red = Charging
Green = Charged
Orange = Fault
(4) If a problem is detected during charging [Charge LED turns Orange]:
Remove the device from the charger cradle momentarilty to reset the
charge cycle.
(5) The charger must be disconnected for the device to operate.
(6) During periods of non-use, the charger may remain connected to the
device.
Fig. 2 Charging Device in Charing Cradle
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Maintenance
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4 Maintenance
4.1 Cleaning and Periodic Checks
As with all electronic equipment, the ALTAIR Pump Probe will operate only if it
is properly maintained.
4.2 Cleaning and Routine Care
Periodically clean the ALTAIR Pump Probe case with a soft damp cloth.
4.3 Checking The Pump Inlet Filter
The ALTAIR Pump Probe contains a filtering system to protect the pump from
particulate and water in the sample air. If the filter becomes clogged, the sample
flow may be blocked, or an extra load may be placed on the pump. Visually
check the filter regularly. The frequency of checks should depend on amount of
pump usage and concentration of particles that enter the pump.
WARNING
Repair or alteration of the ALTAIR Pump Probe, beyond the procedures
described in this manual or by anyone other than a person authorized by MSA,
could cause the device to fail to perform properly. Use only genuine MSA
replacement parts when performing any maintenance procedures described in
this manual.
Substitution of components can seriously impair device performance, alter
intrinsic safety characteristics or void agency approvals.
FAILURE TO FOLLOW THIS WARNING CAN RESULT IN SERIOUS
PERSONAL INJURY OR DEATH.
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Maintenance
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4.4 Replacing the Filters
External Filter
The ALTAIR Pump Probe contains a filter to:
-block dust and dirt
-block the passage of water
If the probe tip is accidentally submerged in water, the filter prevents the water
from reaching the internal pump. The filter is not designed to stop other liquids,
such as gasoline or alcohols.
To Replace the Probe Filter
Fig. 3 Replacing Probe Filter
(1) Rotate the cap counterclockwise and pull.
(2) Remove the filter (P/N:10151021) and replace.
(3) Check the pump operation after filter replacement (see chapter 3.1).
Attention!
When replacing external dust and water filters, prevent any dust or dirt around
the filter housing from entering the pump housing. Dust or dirt in the pump unit
may impede pump operation.
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Maintenance
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4.5 Use with Sample Line
(1) Rotate the cap counterclockwise and pull the cap and wand.
(2) Remove wand assembly.
(3) Insert sample line assembly through cap and reattach cap.
4.6 Storage
When not in use, store your device in a safe, dry place between -5 °C and 40 °C
[23° and 104° F°].
4.7 Shipment
Pack the ALTAIR Pump Probe in its original shipping container with suitable
padding. If the original container is unavailable, an equivalent container may be
substituted. Seal Pump Probe in a plastic bag to protect it from moisture. Use
sufficient padding to protect it from the rigors of handling. Damage due to
improper packaging or damage in shipment is not covered by the device's
warranty.
4.8 Troubleshooting
The ALTAIR Pump Probe will operate reliably for years when cared for and
maintained properly. If the device becomes inoperative, you may return inoper-
ative devices to MSA for repair. Visit www.MSAsafety.com for additional infor-
mation.
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Technical Specification/Certification
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5 Technical Specification/Certification
5.1 Technical Specifications
Weight 260 g (9.2 Oz)
Dimensions 185 mm x 48 mm x 33 mm
(7.3 inch x 1.9 inch x 1.3 inch)
Alarm Flow LED, Battery Low LED, Charge Indicator LED,
Audible alarm
Audible Alarm >90 dB typical
Flow Rate 250 mL/min (Typical)
Sample Line 3m(10ft),8m(25ft),15m(50ft)
long sample line (optional)
Sample Delay Time 1 sec per 0.3 m (1 ft)
Battery Type Rechargeable Li-ion battery
Operation Time 30+ hours @ 25 °C
Charge Time < 4 hours
Temperature Range -20 °C ~ 50 °C, Normal: Operation range
10 °C ~ 35 °C, Charging
-5 °C ~ 40 °C, Storage
Humidity Range 15% ~ 90% relative humidity, non-condensing
Atmospheric Pressure 86 kPa ~ 106 kPa (mm)
Ingress Protection IP65
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