Nautilus 2ST ABDOMINAL User manual

1
9
10
25,35
26,33
27 28
34
38
39
41A
69
70
72A
102 ,167
103
159
160
P
LATERAL
RAISE
WORKBOX ASSEMBLY
MOVEMENT ARM ASSEMBLY
SEAT ASSEMBLY
BELT & PULLEY ASSEMBLY
WEIGHT STACK ASSEMBLY
WEIGHT STACK ASSEMBLY
PARTS LIST
PARTS LIST
TM ®
TM

PARTS AND SERVICE
709 Powerhouse Road
Independence, Virginia 24348
800-235-2233
Fax: [phone]
SERIAL NO.'S
______________
through
______________
Contents
Parts Manual
1
2
3
4
5
6
7
8
Maintenance Manual
Follows page 8
See last pages of this manual for 2ST
Strength Circuit Exercise Order Diagram
and 2ST Floor Plan Kit.
REVISED: Sept. 15,1998
OWNER'S
MANUAL
19-4926
69
70

WORKBOX ASSEMBLY
1
2ST Lateral Raise
TM ®
21
23
29 60
63
65
68
71
72B
161 162
23 21
65
68
29
21
23 23 21
72B

2
2ST Lateral Raise
TM ®
MOVEMENT ARM
ASSEMBBY
NOTE:TORQUE (01-1320) 1/2-13 x 2 1/2"
HH5 BOLTS TO 40 ft./lbs.
*
2
3
5,15
7,17
8.18
6
10,20
42
43
44
45
46
47 48
49
50 51
52
53
54
55
56
57
58
82
94,98
158
163
164
47
47
6.16

SEAT ASSEMBLY
3
2ST Lateral Raise
TM ®
SEAT
BACK
HIGH PRESSURE :DO NOT LUBRICATE
ROD.SEAL DAMAGE WILL OCCUR.
EYE AND INJECTION HAZARD EXISTS.
50
61
63 65
67
106
109
110
111
112
113
115
116
117
118
119
120
121
122
124 129
128
130
135
156
157
2WLR,2WLRS
110
120
116
115 117
128
125
129
126
132
132
1
2
3
4
5
6
7
8
9
10
107
110
9

BELT & PULLEY
ASSEMBLY
4
2ST Lateral Raise
TM ®
3
4
44
47
63
74
75
76
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94,98
95
96
84
84
90
89
81
88
88
88
78
4
92 83
83
77
47
82
94,98
87
75
83 83
91
91

USE CAUTION
WHENWORKING
WITHWEIGHT
STACK !
04-29-98
A
B
C
D
E
FG
H
J
K
L
M
O
Q,R
T
U
V
W
J
M
F
E
S
5
24 WEIGHT STACK
STANDARD
REF # PART # 200 lb.WEIGHT STACK (20-200)
A01-0010 BOLT HH2 7/16-14 X 4 1/2 BLACK
B02-9190 1/4-20 X 3/4 FLANGE BUTTON HD. SCREW
C03-1045 NUT NTE 7/16 BLACK
D04-5070 RUBBERWEIGHT STACKWASHER
E05-4020 BOTTOM WEIGHT BUSHING
F05-4055 TOPWEIGHT BUSHING
G06-2005 CHAIN LINK #100 CONNECTING LINK
H06-7064 COIL SUPER 6"
I06-8150 1 1/4 EXTERNAL SNAP RING
J06-8254 SNAP RING 1"
K07-4000 NYLINER PLASTIC BUSHING
L07-8296 PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH
M07-9268 TOPWEIGHT SLEEVE
N09-3066 HOLE PLUG 1 1/4 DIA WHITE
O09-6135 BELT ROLLER
P12-1024 DECALWARNING 3"
Q12-1052 WEIGHT STACK DECAL 20-250 lbs
R12-1062 WEIGHT STACK DECAL 9.1 - 113.7 kg
S17-2204 1 X 4 X 9.330TOPWEIGHT STEEL, 10 lbs.
T17-2206 1 X 4 X 9.330 SECOND WEIGHT STEEL, 10 lbs.
U17-2203 1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
V17-2203 1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
W17-4115 WEIGHT STACK PIN 24 HOLE
XBSF509 WEIGHT STACK STAND 8"
Y07-9269 3" WEIGHT STACK SPACER
Z09-2060 1 1/2 X 3" HOLE PLUG
WOMEN'S/MEDICAL
REF # PART # 130 lb.WEIGHT STACK (10-130)
A01-0010 BOLT HH2 7/16-14 X 4 1/2 BLACK
B02-9190 1/4 X 1/2 PAN HD TYPE "F" SCREW BLACK
C03-1045 NUT NTE 7/16 BLACK
D04-5070 RUBBERWEIGHT STACKWASHER
E05-4020 BOTTOM WEIGHT BUSHING
F05-4055 TOPWEIGHT BUSHING
G06-2005 CHAIN LINK #100 CONNECTING LINK
H06-7064 COIL SUPER 6"
I06-8150 1 1/4 EXTERNAL SNAP RING
J06-8254 SNAP RING 1"
K07-4000 NYLINER PLASTIC BUSHING
L07-8296 PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH
M07-9268 TOPWEIGHT SLEEVE
N09-3066 HOLE PLUG 1 1/4 DIA WHITE
O09-6135 BELT ROLLER
P12-1024 DECALWARNING 3"
Q12-1056 WEIGHT STACK DECAL 10-180 lbs
R12-1061 WEIGHT STACK DECAL 4.6 - 81 kg
S17-2210 1 X 4 X 9.330TOPWEIGHT ALUM., 3.5 lbs.
T17-2212 1 X 4 X 9.330 SECOND WEIGHT ALUM., 3.5 lbs.
U17-2211 1 X 4 X 9.330 BOTTOM WEIGHT ALUM., 3.5 lbs.
V17-2203 1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
W17-4115 WEIGHT STACK PIN 24 HOLE
XBSF509 WEIGHT STACK STAND 8"
Y07-9269 3" WEIGHT STACK SPACER
Z09-2060 1 1/2 X 3" HOLE PLUG
SUPER STACK
REF# PART # 290 lb.WEIGHT STACK (20-290)
A01-0010 BOLT HH2 7/16-14 X 4 1/2 BLACK
B02-9190 1/4 X 1/2 PAN HD TYPE "F" SCREW BLACK
C03-1045 NUT NTE 7/16 BLACK
D04-5070 RUBBERWEIGHT STACKWASHER
E05-4020 BOTTOM WEIGHT BUSHING
F05-4055 TOPWEIGHT BUSHING
G06-2005 CHAIN LINK #100 CONNECTING LINK
H06-7064 COIL SUPER 6"
I06-8150 1 1/4 EXTERNAL SNAP RING
J06-8254 SNAP RING 1"
K07-4000 NYLINER PLASTIC BUSHING
L07-8297 PIN WEIGHT SELECTOR W/MAGNET 7" LENGTH
M07-9268 TOPWEIGHT SLEEVE
N09-3066 HOLE PLUG 1 1/4 DIA WHITE
O09-6135 BELT ROLLER
P12-1028 DECALWARNING 6"
Q12-1057 WEIGHT STACK DECAL 20-365 lbs
R12-1064 WEIGHT STACK DECAL 9.1 - 165.9 kg
S17-2204 1 X 4 X 9.330TOPWEIGHT STEEL, 10 lbs.
T17-2207 1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
U17-2205 1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
V17-2205 1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
W17-4115 WEIGHT STACK PIN 24 HOLE
XBSF509 WEIGHT STACK STAND 8"
Y07-9269 3" WEIGHT STACK SPACER
Z09-2060 1 1/2 X 3" HOLE PLUG

MINI 24 ADD-ON WEIGHT KIT
LATERAL RAISE
REF # PART # DESCRIPTION
AA 01-1545 3/8-16 X 1/2 HEX BOLT BLACK
BB 01-1151 3/8-16 X 2-3/4 HEX BOLT BLACK
CC 01-4035 1/4 X 1-1/4WIZ BOLT BLACK
DD 02-4134 1/4 X 1/2 PAN HDTYPE "F" SCREW BLACK
EE 02-9250 3/8 X 2 1/4 HEX BOLT BLACK
FF 03-1035 3/8WIZ NUT BLACK ZINC
GG 03-4290 1/4WIZ NUT BLACK ZINC
HH 04-5207 1/2 SAE FLATWASHER BLACK
II 04-5225 1/4 LOCKWASHERS
JJ 04-5214 1/2 LOCKWASHERS BLACK
KK 06-7062 .450 OD 5" SUPER COIL
LL 07-5083 MINIWEIGHT BRACKET LR-PF
MM 07-8045 ADD ONWEIGHT SELECTOR PIN & KNOB
NN 07-9245 MOLDEDWEIGHT STAND INSERT
OO 07-9250 MOLDED ADD-ON-WEIGHT BASE
PP 07-9255 MOLDED ADD-ON-WEIGHT LINK
QQ 07-9292 STANDARD MINI WT.STACK PIN
RR 09-3072 HOLE PLUG 3/8" BLACK
SS 12-1063 ADD ONWEIGHT DECAL KG
TT 12-1066 ADD ON WEIGHT DECAL LBS
UU 17-5998 CAST ADD-ON SECOND PLATE
VV 17-5999 CAST ONE POUNDWEIGHT
WW 17-6015 RECTANGULARWEIGHT BUSHING
XX BSF514 MINI-WEIGHT STAND LR-PF
AA
BB
CC
DD
FF
GG
HH
KK
LL
MM
OO
SS,TT
UU
VV
PP
WW
YY
ZZ
USE CAUTION
WHENWORKING
WITHWEIGHT
STACK !
9
8
7
6
5
4
3
2
1
07-21-98
AA
NN
HH
HH
BB
6
FF
HH
EE
HH
NOWEIGHT STAND:
2LR,2PF
YY 07-9292 SHORT MINIWEIGHT STACK PIN
ZZ BSF514 SHORT MINIWEIGHT STAND
I

2ST LATERAL RAISE
E.L.CODES:
2LRS FULLY SHIELDED LATERAL RAISE
2WLRS FULLY SHIELDED WOMENS' LATERAL RAISE
2MLRS FULLY SHIELDED MEDICAL LATERAL RAISE
2LR PARTIAL SHIELDED LATERAL RAISE
2WLR PARTIAL SHIELDEDWOMENS' LATERAL RAISE
2SLR PARTIAL SHIELDED SUPER LATERAL RAISE
REF# PART# DESCRIPTION
E.L.CODE: 2LRS, 2MLRS, 2LR, 2SLR
WL09 WELDMENT KIT LATERAL RAISE
1............BF504.........BACK FRAME ASSEMBLY
2............HB08..........HANDLE BAR ASSEMBLY
3............IB400..........IDLER BRACKET ASSEMBLY
4............LK529.........ANTI-JUMP PIN ASSEMBLY
5............MA508........LEFT MOVEMENT ARM ASSEMBLY
6............MA509........RIGHT MOVEMENT ARM ASSEMBLY
7............MA510........LEFT MOVEMENT ARM COUNTER WEIGHT .................................
ASSEMBLY
8............MA511........RIGHT MOVEMENT ARM COUNTERWEIGHT .................................
ASSEMBLY
9............SE502 ........SEAT ASSEMBLY
10..........WB502 .......WORKBOX ASSEMBLY
E.L.CODE: 2WLRS, 2WLR
WL10 WELDMENT KIT LATERAL RAISEWOMENS
11..........BF504.........BACK FRAME ASSEMBLY
12..........HB08..........HANDLE BAR ASSEMBLY
13..........IB400..........IDLER BRACKET ASSEMBLY
14..........LK529.........ANTI-JUMP PIN ASSEMBLY
15..........MA541 ......LEFT MOVEMENT ARM WOMENS ASSEMBLY
16..........MA542 .......RIGHT MOVEMENT ARM WOMENS ASSEMBLY
17..........MA543 ......LEFT WOMENS MA COUNTER WEIGHT ASSY.
18..........MA544 ......RIGHT WOMENS MA COUNTER WEIGHT ASSY
19..........SE502 ........SEAT ASSEMBLY
20..........WB511 ......WORKBOX ASSEMBLY
E.L.CODE: 2LRS,2WLRS, 2MLRS
SH39 SHIELD KIT 2LRS
21..........02-4134......1/4 X 1/2 PAN HD.TYPE "F" CUTTING SCREW
22..........03-4030......NUT INSERT 1/4-20 X 1/2 ALUMINUM
23..........07-5416......BOLT ON SHLD MNT
24..........07-9014......SHIELD STANDOFF 5/8 OD X 7 1/2 L
25..........14-2031 .....RIGHT SIDE SHIELD
26..........14-2032 .....BACK SHIELD
27..........14-2033 .....RIGHT WORK BOX SHIELD
28..........14-2049 .....LEFT SIDE SHIELD
29..........19-1015......2" SQ SERIES 170 DUAL LOC
30..........19-1016......1 X 2 RECT. SERIES 400 DUAL LOC
E.L.CODE: 2LR, 2WLR, 2SLR
SH38 SHIELD KIT 2LR
31..........03-4030......NUT INSERT 1/4-20 X 1/2 ALUMINUM
32..........07-9014......SHIELD STANDOFF 5/8 OD X 7 1/2 L
33..........14-2117......BACK SHIELD
34..........14-2118......LEFT SIDE SHIELD
35..........14-2119......RIGHT SIDE SHIELD
36..........19-1015......2" SQ SERIES 170 DUAL LOC
37..........19-1016......1 X 2 RECT. SERIES 400 DUAL LOC
E.L.CODE: 2LRS,2WLRS, 2MLRS, 2LR, 2WLR, 2SLR
SH37 SHIELD KIT LATERAL RAISE
38..........12-2776......PLACARD LATERAL RAISE
39..........12-1120......RED PINETREE CLIP
40..........19-4926......PARTS DIAGRAM LATERAL RAISE
41..........02-4134......SCREW SHIELD 1/4 X 3/4
41A........12-1026......WARNING DECAL KEEP HANDS AWAY
REF# PART# DESCRIPTION
E.L.CODE: 2LRS,2WLRS, 2MLRS, 2LR, 2WLR, 2SLR
MV05 MOVEMENT ARM KIT LATERAL RAISE
42..........02-9210......3/8 X 1 HH5
43..........01-1402......1/2 X 2 1/4 HH5
44..........01-1321......1/2 X 2 1/2 HH5
45..........02-4117......1/2 X 1 1/4 AC
46..........04-5206......3/8 SAE FL.WASHER
47..........04-5214......WASHER INT LOK 1/2
48..........04-5207......1/2 SAE FLAT WASHER BLACK
49..........04-5130......1/2 BOLT CAPWASHER
50..........04-5145......PLASTIC BOLT CAP
51..........06-8160......3/4"EXTERNAL SNAP RING
52..........07-5065......203 PP BEARINGS 17MM
53..........07-8402......BEARING MTS.(25MM TAPPED)
54..........07-8403 .....BEARING MTS.(17MM ST.HOLE)
55..........09-1070......1 X 8.5 LR HANDLE GRIP
56..........09-2020......1 1/2 SQ.HOLE PLUG
57..........45-1051......BUSHING IGUS PLAIN LFI-1214-08
58..........45-1063......205 PP FAFNIR BEARING
E.L.CODE: 2LRS,2WLRS, 2MLRS, 2LR, 2WLR, 2SLR
FR10 FRAME KIT LATERAL RAISE
59..........02-9250......BOLT HH5 3/8 X 2 1/4
60..........01-1271......BOLT HH5 1/2 X 1 1/4
61..........02-4115......SCREW AC 1/2 X 3/4
62..........03-1035......NUT NTE 3/8
63..........03-1055......NUT NTE 1/2
64..........03-1055......NUT 1/2 BLACK
65..........04-5214......1/2 INT LOCWASHER
66..........04-5214......WASHER 1/2 INT LOC BLACK
67..........04-5135......3/8 BOLT CAPWASHER
68..........09-2010......1 1/4 SQ FRAME PLUG
69..........09-2040......1 1/2 X 2 FRAME CAP PLUGS
70..........09-2070......2 SQ FRAME PLUGS
71..........17-1265......GUIDE RODS 46" LONG
72..........04-5145......PLASTIC BOLT CAP
72A........09-5030......ROUND FOOT PAD
72B........09-5035......RECTANGLE FOOT PAD
E.L.CODE: 2LRS,2WLRS, 2MLRS, 2LR, 2WLR, 2SLR
BLT10 BELT & PULLEY KIT LATERAL RAISE
73..........02-9250......BOLT HH5 3/8 X 2 1/4
74..........01-1115......BOLT HH5 3/8 X 2 1/2
75..........01-2180......BOLT HH5 5/8 X 1 1/2 BLACK
76..........01-2185......BOLT HH5 5/8 X 2 1/2 BLACK
77..........01-2200......BOLT HH5 5/8 X 3 1/2 BLACK
78..........01-4030......1/4 X 1WHIZ FLANGE SM PATTERN BLACK
79..........03-1035......3/8 NTE
80..........03-1067......5/8 NTE
81..........03-4290......1/4-20WHIZ FLANGE NUT L/N SM PATTERN
82..........04-5213......3/8 LOCWASH
83..........04-5215......5/8 LOCWASH
84..........06-5045......ANTI-JUMP ROLLER
85..........07-5072 .....ANTI-JUMP PIN SPACER
86..........07-8344......5/8 ID X 1 LONG PULLEY BUSHING
87..........07-8346......25/64 ID X 3/4 LONG PULLEY BUSHING
88..........07-8982......END STRAP CLAMP
89..........08-7063......TEARDROP (FOR CAM)
90..........08-7064......TEARDROP INSERT
91..........09-8323......2" PULLEY
92..........09-8327......3" PULLEY
93..........09-8990......STRAP END BUSHING NYLON
94..........11-1581......PC LR CAM MENS L&R
95..........24-6030......KEVLAR BELT 47" LONG
96..........24-6030......KEVLAR BELT 63" LONG 7

REF# PART# DESCRIPTION
E.L.CODE: 2WLRS, 2WLR
CAM02 CAM KIT LATERAL RAISE WOMENS
97...................................................
98..........11-3372......WOMENS CAMS L&R
99............................. ......................
100........24-6030......KEVLAR BELT 51 1/2" LONG WOMENS BELT
E.L.CODE: 2LRS,2WLRS, 2MLRS, 2LR, 2WLR, 2SLR
IN01 INSPECTION KIT
101........12-1080......INSPECTION STICKER DECAL
102........12-1088......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4
103........19-1291......DECAL SERIAL # BAR CODE
104........40-7167......BAG 50 X 46 X 86 X .002THICK
E.L.CODE: 2LRS, 2LR, 2SLR
ST06 SEAT KIT 1
105........09-3063......7/16"WHITE HOLE PLUG
106........09-3080......1 X 3 HOLE PLUG
107........12-1001......SEAT POSITION INDICATOR ARROW
108........12-1009......SEAT DECAL 1 BOTTOM -10TOP (5/8 WIDE)
109........06-8006......SEAT ADJUSTMENT CABLE, 18"
110........07-8027......PIN CLEVIS 5/16 X 1 3/16
111........09-1058......RUBBER HAND GRIP, 7/8 X 4 1/2
112........07-9298......GAS SPRING COVER TUBE
113........07-9299......GAS SPRING COVER PLUG
114........10-3045......RIGID IN COMPRESSION, 250 N #7613IL
115........07-5065......BEARING FAFNIR 203 PP
116........10-4012......40 MM O.D.WAVE SPRING SSB-0158-S17
117........19-1235......NYLON SEAT ROLLERS
118........03-1075......NUT HEX 10MM
119........06-8000......SEAT ADJUSTMENT HANDLE 7/8"
120........07-8135......COTTER PIN #RUE-10 mfg.PIVOT POINT
121........07-9201......SHOCK LEVER P/N 783234
122........07-9205......HEADTHREAD ON CAST ALUM
123........12-1109......SEAT SHOCK ADJ.TAG
124........12-1113......SHOCKWARNING DECAL
E.L.CODE: 2WLRS, 2MLRS, 2WLR
ST07 SEAT KIT 2
125........01-1121......3/8 X 2 HH5
126........03-1035......3/8 NTE
127........04-5213......3/8 LOCWASH
128........04-5135......3/8" BOLT CAPWASHER
129........04-5145......PLASTIC BOLT CAP
130........09-1172......1 X 6 GRIP
131........09-3080......1 X 3 HOLE PLUG
132........09-3094......1.25 OD X .75 ID X .75 L HOLE PLUG
133........12-1001......SEAT POSITION INDICATOR ARROW
134........12-1009......SEAT DECAL 1 BOTTOM -10TOP (5/8WIDE)
135........SE510 ........WOMEN'S FOOTREST ASSEMBLY
E.L.CODE: 2LRS,2WLRS, 2MLRS, 2LR, 2WLR, 2SLR
UPH07 LATERAL RAISE UPHOLSTERY KIT
156........UP8015......SEAT PAD
157........01-1105......BOLT HH5 3/8 X 1 1/2 BLACK
158........04-5213......WASHER INT LOK 3/8 BLACK
159........UP8210......BACK PAD
160........UP720........SLIPCOVER
161........01-1550......BOLT HH5 3/8 X 3 BLACK
162........04-5213......WASHER INT LOK 3/8 BLACK
163........UP8230......MA ELBOW PAD
164........01-1115......BOLT HH5 3/8 X 2 1/2 BLACK
165........04-5213......WASHER INT LOK 3/8 BLACK
E.L.CODE: 2LR, 2WLR, 2SLR
166........09-3067......HOLE PLUGWHITE 1/4" 8
REF# PART# DESCRIPTION
E.L.CODE: 2WLRS, 2WLR
IN01 INSPECTION KIT
167........12-1175......NAUTILUS WOMEN'S NAMEPLATE 2 1/2 x 9 1/4