Nederman ALU 150 User manual

User Manual
Exhaust, ALU Rail 150/250
ALU 150/250
Originaluser manual
EN USER MANUAL
Translation of originaluser manual
DE BEDIENUNGSANLEI UNG
ES MANUAL DE USUARIO
FR MANUEL DE L'U ILISA EUR
I MANUALE DELL'U EN E
NL GEBRUIKERSHANDLEIDING
PL INS RUKCJA OBSŁUGI
SV ANVÄNDARMANUAL
2022-11-28 144229 (03)
EN
DE
ES
FR
IT
NL
PL
SV

ALU 1 0/2 0
race back information:
Workspace Main version a74
Checked in 2022-11-28
Skribenta version 5.5.022

ALU 1 0/2 0
Declaration of Conformity ........................................................ 4
Figures .......................................................................................... 7
English ........................................................................................... 19
Deutch ........................................................................................... 24
Español .......................................................................................... 29
Français ......................................................................................... 34
Italiano .......................................................................................... 39
Nederlands ................................................................................... 44
Polski ............................................................................................. 49
Svenska ......................................................................................... 54
3

ALU 1 0/2 0
Declaration of Conformity
EN English
Declaration of Conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility that
the Nederman product:
ALU 150/250 (Part No. **, and stated versions of **) to which this de-
claration relates, is in conformity with all the relevant provisions of the
following directives and standards:
Directives
2006/42/EC.
Standards
EN ISO 12100, EN ISO 20607:2019.
he name and signature at the end of this document is the person re-
sponsible for both the declaration of conformity and the technical file.
DE Deutch
Konformitätserklärung
Wir, AB Ph. Nederman & Co., erklären in alleiniger Verantwortung, dass
das Nederman Produkt:
ALU 150/250 (Art.-Nr. **, und bauartgleiche Versionen **), auf wel-
ches sich diese Erklärung bezieht, mit allen einschlägigen Bestimmun-
gen der folgenden Richtlinien und Normen übereinstimmt:
Richtlinien
2006/42/EC.
Standards
EN ISO 12100, EN ISO 20607:2019.
Der Name und die Unterschrift am Ende dieses Dokuments sind die für
die Konformitätserklärung und die technischen Unterlagen verant-
wortlichen Personen.
ES Español
Declaración de Conformidad
Nosotros, AB Ph. Nederman & Co., declaramos bajo nuestra exclusiva
responsabilidad que el producto de Nederman,
ALU 150/250 (Ref. n.º ** y las versiones indicadas de **), al que hace
referencia esta declaración, cumple con todas las provisiones relevan-
tes de las Directivas y normas que se indican a continuación:
Directivas
2006/42/EC.
Normas
EN ISO 12100, EN ISO 20607:2019.
El nombre y firma que figuran al final de este documento corresponden
a la persona responsable, tanto de la declaración como de la ficha técni-
ca.
FR Français
Déclaration de Conformité
Nous, AB Ph. Nederman & Co., déclarons sous notre seule responsabili-
té que le produit Nederman :
ALU 150/250 (réf. ** et versions indiquées de **) auquel fait référence
la présente déclaration est en conformité avec toutes les dispositions
applicables des directives et normes suivantes :
Directives
2006/42/EC.
Normes
EN ISO 12100, EN ISO 20607:2019.
Le nom et la signature à la fin de ce document sont ceux de la personne
responsable de la déclaration de conformité et du fichier technique.
IT Italiano
Dichiarazione di Conformità
AB Ph. Nederman & Co., dichiara sotto la propria esclusiva responsabili-
tà che il prodotto Nederman:
ALU 150/250 (Art. N. **, e le versioni di detto **) al quale è relativa la
presente dichiarazione, è conforme alle disposizioni delle seguenti di-
rettive e normative:
Direttive
2006/42/EC.
Normative
EN ISO 12100, EN ISO 20607:2019.
Il nome e la firma in calce al presente documento appartengono al re-
sponsabile della dichiarazione di conformità e della documentazione
tecnica.
NL Nederlands
Conformiteitsverklaring
Wij ,AB Ph. Nederman & Co., verklaren onder onze verantwoordelijkheid
dat het Nederman product:
ALU 150/250 (artikelnr. **, en vermelde uitvoeringen van **) waarop
deze verklaring betrekking heeft, in overeenstemming is met alle rele-
vante bepalingen van de volgende richtlijnen en normen:
Richtlijnen
2006/42/EC.
Normen
EN ISO 12100, EN ISO 20607:2019.
Naam en handtekening onder dit document zijn van degene die verant-
woordelijk is voor zowel de Verklaring van Overeenstemming als het
technische document.
4

ALU 1 0/2 0
PL Polski
Deklaracja Zgodności
My, AB Ph. Nederman & Co. niniejszym oświadczamy na naszą własną
odpowiedzialność, że Nederman produkt:
ALU 150/250 [nr części ** oraz wskazane wersje **], który jest przed-
miotem niniejszej deklaracji, spełnia wszystkie odpowiednie wymaga-
nia wymienionych niżej dyrektyw i norm:
Dyrektywy
2006/42/EC.
Normy
EN ISO 12100, EN ISO 20607:2019.
Na końcu niniejszego dokumentu znajdują się imię i nazwisko oraz pod-
pis osoby odpowiedzialnej za deklarację zgodności oraz dokumentację
techniczną.
SV Svenska
Överensstämmelsedeklaration
Vi, AB Ph. Nederman & Co., förklarar under vårt fulla ansvar att Neder-
man-produkten:
ALU 150/250 (artikelnummer **, och angivna versioner av **) som den-
na deklaration avser, är i överensstämmelse med alla relevanta be-
stämmelser i följande direktiv och standarder:
Direktiv
2006/42/EC.
Standarder
EN ISO 12100, EN ISO 20607:2019.
Namnet och signaturen i slutet av detta dokument är den person som
ansvarar för både försäkran om överensstämmelse och den tekniska fi-
len.
**
20900510, 20900610, 20900710, 20900810, 20900910, 20901010, 20901110, 20901210, 20901310, 20901410, 20901510, 20901610,
20901710, 20901810, 20901910, 20902010, 20910510, 20910610, 20910710, 20910810, 20910910, 20911010, 20911110, 20911210,
20911310, 20911410, 20911510, 20911610, 20911710, 20911810, 20911910, 20912010, 20900310, 20900410, 20902610, 20902710
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
Anna Cederlund
Product Center Manager
echnical Product Management
2022-11-28
5

ALU 1 0/2 0
UK Declaration of Conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility that the Nederman product:
ALU 150/250 (Part No. **, and stated versions of **) to which this declaration relates, is in conformity with all the relevant provi-
sions of the following regulations and standards:
Relevant legislation
Supply of Machinery (Safety) Regulations 2008
Standards
EN ISO 12100, EN ISO 20607:2019.
he name and signature at the end of this document is the person responsible for the declaration of conformity.
he UK importer is authorised and responsible to compile the technical file.
**
20900510, 20900610, 20900710, 20900810, 20900910, 20901010, 20901110, 20901210, 20901310, 20901410, 20901510,
20901610, 20901710, 20901810, 20901910, 20902010, 20910510, 20910610, 20910710, 20910810, 20910910, 20911010,
20911110, 20911210, 20911310, 20911410, 20911510, 20911610, 20911710, 20911810, 20911910, 20912010, 20900310,
20900410, 20902610, 20902710
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
Anna Cederlund
Product Center Manager
echnical Product Management
2022-11-28
UK Importer:
Nederman Ltd
91 Seedlee Road,
Walton Summit Centre,
Bamber Bridge,
Preston,
Lancashire,
PR5 8AE
6

ALU 1 0/2 0
Figures
m5
-4=
H
max. 2 m
1
ALU 250
20
80
80
80
20
80
ALU 250
Ø 6,5
M6x16 (x3) Ø 6,5
M6x16 (x3)
2
7

ALU 1 0/2 0
ALU 250
20
80
80
80
20
80
ALU 250
Ø 6,5
M6x16 (x3) Ø 6,5
M6x16 (x3)
3
ALU 250
ALU 250
55
04
5
51
04
1
20
80
032
5
42
541
0
31
Ø 6,5
55
04
80
20
x4
x6
M6x16
M6x16
Ø 6,5
4
8

ALU 1 0/2 0
ALU 250
ALU 250
55
04
5
51
04
1
20
80
032
5
42
541
0
31
Ø 6,5
55
04
80
20
x4
x6
M6x16
M6x16
Ø 6,5
5
ALU 250
ALU 250
Ø 6,5
80
20
80
Ø 6,5
80
20
80
M6x16 (x3)
M6x16 (x3)
6
9

ALU 1 0/2 0
ALU 250
ALU 250
Ø 6,5
80
20
80
Ø 6,5
80
20
80
M6x16 (x3)
M6x16 (x3)
7
ALU 250
ALU 250
20
80
20
Ø 6,5
Ø 6,5
80
04
541
0
31
55
04
0
41
54
2
55
551
032
x4
M6x16 x6
M6x16
8
10

ALU 1 0/2 0
ALU 250
ALU 250
20
80
20
Ø 6,5
Ø 6,5
80
04
541
0
31
55
04
0
41
54
2
55
551
032
x4
M6x16 x6
M6x16
9
D
B
AC
10
11

ALU 1 0/2 0
11
12
13
12

ALU 1 0/2 0
a
150
**
6SKSS B14x13
b
*
14
6.3x16
max. 1000
max. 5 m
15
13

ALU 1 0/2 0
*
16
60 - 100 m
Superteks B14 x 19 st 6,3 Superteks B14 x 19 st 6,3
Superteks B14 x 19 st 6,3
Superteks B14 x 19 st 6,3
Superteks B14 x 19 st 6,3 Superteks B14 x 19 st 6,3
Superteks B14 x 19 st 6,3 Superteks B14 x 19 st 6,3
Superteks B14 x 19 st 6,3
30 - 50 m
5 - 27,5 m
100 - 500 mm
* Superteks B14 x 19 st 6,3
45°
17
14

ALU 1 0/2 0
16a
120 x 470 mm
4.8x13
120 x 470
4.8x13
16b
16c
18
15

ALU 1 0/2 0
*
19
6.3x13
Ø 6,5
min. 50
M6x20
83
*
20
16

ALU 1 0/2 0
mm
2
-1
3
5
2
1
4
6
6
21
3
1
8
9
2
510
11
6
4
7
22
17

ALU 1 0/2 0
0,1 - 1,0 m
A
10 - 12 mm
C
B
23
3
1
2
24
18

ALU 1 0/2 0
English
User Manual
Table of contents
Figures ............................................................................................................................................................................. 7
1 Preface ............................................................................................................................................................................ 20
2 Safety .............................................................................................................................................................................. 20
2.1 Classification of important information ......................................................................................................... 20
2.2 General ................................................................................................................................................................. 20
3 Description ..................................................................................................................................................................... 20
3.1 echnical data ..................................................................................................................................................... 21
4 Installation ...................................................................................................................................................................... 21
4.1 Mounting instruction ......................................................................................................................................... 21
4.2 Bend to rail and/or return rail ........................................................................................................................... 21
4.3 Fitting inner end cover ...................................................................................................................................... 21
4.4 Suspension attechments .................................................................................................................................. 21
4.5 Rubber seal .......................................................................................................................................................... 21
4.6 Fans ...................................................................................................................................................................... 21
4.7 Mount suction unit ............................................................................................................................................. 21
4.8 End cover for straight rail ................................................................................................................................. 21
4.9 Adjusting the nozzle mechanism .................................................................................................................... 22
4.9.1 Application pressure ........................................................................................................................... 22
4.9.2 Gap between the clamping pieces .................................................................................................... 22
4.9.3 Disconnection slide (only automatic versions) .............................................................................. 22
4.10 Installation checklist .......................................................................................................................................... 22
5 Using ALU 150/250 ....................................................................................................................................................... 22
6 Maintenance .................................................................................................................................................................. 22
6.1 Maintenance instructions ................................................................................................................................. 22
6.2 Balancer ............................................................................................................................................................... 22
6.2.1 Checking the braking function .......................................................................................................... 22
6.2.2 Adjusting the lifting power of the balancer .................................................................................... 23
7 Spare Parts ..................................................................................................................................................................... 23
7.1 Ordering spare parts .......................................................................................................................................... 23
8 Recycling ......................................................................................................................................................................... 23
EN
19

ALU 1 0/2 0
EN 1Preface
hank you for using a Nederman product!
he Nederman Group is a world-leading supplier and
developer of products and solutions for the environ-
mental technology sector. Our innovative products
will filter, clean and recycle in the most demanding of
environments. Nederman's products and solutions will
help you improve your productivity, reduce costs and
also reduce the impact on the environment from in-
dustrial processes.
Read all product documentation and the product iden-
tification plate carefully before installation, use, and
service of this product. Replace documentation imme-
diately if lost. Nederman reserves the right, without
previous notice, to modify and improve its products
including documentation.
his product is designed to meet the requirements
of relevant EC directives. o maintain this status, all
installation, maintenance, and repair is to be done
by qualified personnel using only Nederman original
spare parts and accessories. Contact the nearest au-
thorized distributor or Nederman for advice on tech-
nical service and obtaining spare parts. If there are
any damaged or missing parts when the product is de-
livered, notify the carrier and the local Nederman rep-
resentative immediately.
2Safety
2.1Classification of important informa-
tion
his document contains important information that
is presented either as a warning, caution or note, ac-
cording to the following examples:
WARNING!Risk of personal injury
Warnings indicate a potential hazard to the
health and safety of personnel, and how that
hazard may be avoided.
CAUTION!Risk of equipment damage
Cautions indicate a potential hazard to the
product but not to personnel, and how that
hazard may be avoided.
NOTE!
Notes contain other information that is import-
ant for personnel.
2.2General
WARNING!Risk of personal injury and/or
product damages.
• he system must not be used for other pur-
poses than extracting exhausts.
• Use rail for extracting vehicle exhaust gases
= rail with rubber seals.
• For manual systems: Always disconnect the
nozzle from the exhaust pipe before the
vehicle is driven out of the garage.
• he system must not be used when working
on the vehicle´s fuel system, when rechar-
ging the batteries or whenever there is a risk
for inflam-mable dust or explosive gases.
• When working with a running engine and
specially in a greasing pit a gas detector is re-
commended.
• Check that there is enough suction capacity
in the exhaust hose before it is connected
to the vehicle exhaust pipe. If needed, check
the fan impeller rotation direction.
• he system is designed for use only in the
direction of the length of the rail.
• Check that the nozzle is correctly fitted to
the exhaust pipe after the vehicle has been
moved.
• Check that the hose or nozzle will not snag on
any protruding parts on the vehicle.
• Use a dust filter mask at service and repair
work inside the system (for example hose/
nozzle).
3Description
ALU 150/250 is an advanced exhaust rail system for
high-frequency use. It offers a large number of fea-
tures, such as the manual return of extraction units
on a separate track, and automatic disconnection of
nozzles and balancers.
NOTE!
When using a straight rail solution one hydraul-
ic limit stop (accessory) must be attached at
the end of the rail system.
20