Nederman Magna Track LS User manual

User Manual
Magna Systems
MagnaTrack LS
Low level exhaust pipes
Originaluser manual
EN USER MANUAL
Translation of originaluser manual
E BE IENUNGSANLEITUNG
2023-06-08 144999 (02)
EN
DE

MagnaTrack LS
Trace back information:
Workspace Main version a111
Checked in 2023-06-08
Skribenta version 5.6.013

MagnaTrack LS
eclaration of Conformity ........................................................ 4
Figures .......................................................................................... 6
English ........................................................................................... 13
eutch ........................................................................................... 20
3

MagnaTrack LS
Declaration of Conformity
EN English
Declaration of Conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility that
the Nederman product:
MagnaTrack LS (Part No. **, and stated versions of **) to which this de-
claration relates, is in conformity with all the relevant provisions of the
following directives and standards:
Directives
2006/42/EC
Standards
EN ISO 12100:2010, EN ISO 20607:2019
The name and signature at the end of this document is the person re-
sponsible for both the declaration of conformity and the technical file.
DE Deutch
onformitätserklärung
Wir, AB Ph. Nederman & Co., erklären in alleiniger Verantwortung, dass
das Nederman Produkt:
MagnaTrack LS (Art.-Nr. **, und bauartgleiche Versionen **), auf wel-
ches sich diese Erklärung bezieht, mit allen einschlägigen Bestimmun-
gen der folgenden Richtlinien und Normen übereinstimmt:
Richtlinien
2006/42/EC
Standards
EN ISO 12100:2010, EN ISO 20607:2019
er Name und die Unterschrift am Ende dieses okuments sind die für
die Konformitätserklärung und die technischen Unterlagen verant-
wortlichen Personen.
**
20808864, 20809064, 20809164
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
Anna Cederlund
Product Center Manager
Technical Product Management
2023-06-08
4

MagnaTrack LS
U Declaration of Conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility that the Nederman product:
MagnaTrack LS (Part No. **, and stated versions of **) to which this declaration relates, is in conformity with all the relevant provi-
sions of the following regulations and standards:
Relevant legislation
Supply of Machinery (Safety) Regulations 2008
Standards
EN ISO 12100:2010, EN ISO 20607:2019
The name and signature at the end of this document is the person responsible for the declaration of conformity.
The UK importer is authorised and responsible to compile the technical file.
**
20808864, 20809064, 20809164
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
Anna Cederlund
Product Center Manager
Technical Product Management
2023-06-08
UK Importer:
Nederman Ltd
91 Seedlee Road,
Walton Summit Centre,
Bamber Bridge,
Preston,
Lancashire,
PR5 8AE
5

MagnaTrack LS
Figures
12 16
13
7
9
6
5
8
14
10 21
3
11
15
17
4
1
0.4–0.6 m
(1 ft 4 in –2 ft)
min. 0.3 m
3.3–3.6 m (11–12 ft)
(min. 1 ft)
2
6

MagnaTrack LS
1.5 m (5 ft)
1.5 m (5 ft)
1.5 m (5 ft)
9 m (30 ft)
6 m (20 ft)
4
44
333
333
2
1
1
1
2
2
12 m (40 ft)
3
AB
4
7

MagnaTrack LS
1300 N
1300 N
1300 N
~2.4 m (8 ft)
(1 ft 8 in–2 ft)
0.5–0.6 m
1300 N
1300 N
1300 N
1
3 4
2
5
1
2
min. 0.8 m (2 ft 8 in)
6
8

MagnaTrack LS
7
8
9

MagnaTrack LS
max. 20°
max. 20°
min. 200 mm (8 in)max. 50 mm (2 in)
min. 300 mm (1 ft)
X = 600 mm
9
X
10
10

MagnaTrack LS
AB
11
12
11

MagnaTrack LS
1.5 m (5 ft)
13
1
2
14
12

MagnaTrack LS
English
User Manual
Table of contents
Figures ............................................................................................................................................................................. 6
1 Preface ............................................................................................................................................................................ 14
2 Safety .............................................................................................................................................................................. 14
2.1 Classification of important information ......................................................................................................... 14
3 escription ..................................................................................................................................................................... 14
3.1 Main parts ............................................................................................................................................................ 14
3.2 Technical data ..................................................................................................................................................... 15
4 Installation ...................................................................................................................................................................... 15
4.1 Pre-installation ................................................................................................................................................... 15
4.2 Rail, trolley, hose and cable .............................................................................................................................. 15
4.3 Exhaust pipe ........................................................................................................................................................ 16
4.4 Anchor plate ........................................................................................................................................................ 16
4.5 Nozzle ................................................................................................................................................................... 16
4.6 Adjustment of disconnection wires ................................................................................................................ 16
4.7 Installation checklist .......................................................................................................................................... 16
4.8 Fans ...................................................................................................................................................................... 17
5 Using ................................................................................................................................................................................ 17
5.1 Connection .......................................................................................................................................................... 17
5.2 isconnection ..................................................................................................................................................... 18
6 Maintenance .................................................................................................................................................................. 18
6.1 Check points ........................................................................................................................................................ 18
6.1.1 Check these points when needed and at least twice a year ........................................................ 18
6.1.2 Balancer ................................................................................................................................................ 18
7 Spare Parts ..................................................................................................................................................................... 19
7.1 Ordering spare parts .......................................................................................................................................... 19
8 Recycling ......................................................................................................................................................................... 19
EN
13

MagnaTrack LS
EN 1Preface
Thank you for using a Nederman product!
The Nederman Group is a world-leading supplier and
developer of products and solutions for the environ-
mental technology sector. Our innovative products
will filter, clean and recycle in the most demanding of
environments. Nederman's products and solutions will
help you improve your productivity, reduce costs and
also reduce the impact on the environment from in-
dustrial processes.
Read all product documentation and the product iden-
tification plate carefully before installation, use, and
service of this product. Replace documentation imme-
diately if lost. Nederman reserves the right, without
previous notice, to modify and improve its products
including documentation.
This product is designed to meet the requirements
of relevant EC directives. To maintain this status, all
installation, maintenance, and repair is to be done
by qualified personnel using only Nederman original
spare parts and accessories. Contact the nearest au-
thorized distributor or Nederman for advice on tech-
nical service and obtaining spare parts. If there are
any damaged or missing parts when the product is de-
livered, notify the carrier and the local Nederman rep-
resentative immediately.
2Safety
2.1Classification of important informa-
tion
This document contains important information that
is presented either as a warning, caution or note, ac-
cording to the following examples:
WARNING!Risk of personal injury
Warnings indicate a potential hazard to the
health and safety of personnel, and how that
hazard may be avoided.
CAUTION!Risk of equipment damage
Cautions indicate a potential hazard to the
product but not to personnel, and how that
hazard may be avoided.
NOTE!
Notes contain other information that is import-
ant for personnel.
3Description
Magna Systems are for use with emergency vehicles
but is also suitable for lorries, buses, and other
vehicles. MagnaTrack LS is an exhaust extraction sys-
tem for emergency stations. It serves one vehicle
per installed system and is particularly well suited
for vehicles with exhaust pipes located beneath, at
the back or on the side, that is, low level (LL) exhaust
pipes. MagnaTrack LS is available in lengths from 6 m
(20 ft) to 12 m (40 ft).
3.1Main parts
See Figure1.
1 Balancer
2 Trolley
3 90°-bend with swivel
4 Cord
5 Nozzle with spring
6 Hose for nozzle
7 Lower hose
8 Magnetic unit
9 Anchor plate
10 uct connector with swivel
11 Upper hose
12 Connection box
13 Shock absorber
14 Mounting device
15 Micro switch
16 Profile incl. lengthening joint
17 End profile incl. lengthening joint
14

MagnaTrack LS
3.2Technical data
MagnaTrack LS
Mounting height 3.3–3.6 m (11–12 ft)
User speed 5 km/h (3 mph)
Pressure drop at 400 m3/h (250 cfm) 300 Pa (1.2 in wg)
Pressure drop at 1000 m3/h (600 cfm) 1550 Pa (6.2 in wg)
Hose diameter 125 mm (5”)
Material, hose upper EP M/PP coated fabric (thermoplastic) 205 °C (400
°F)
Material, hose lower Clip hose 315 °C (600 °F)
Material, nozzle hose Neoprene rubber hose 150 °C (300 °F)
Material, track Aluminum
4Installation
4.1Pre-installation
Check the unit for any transport damage. In case of
damage or missing parts, notify the carrier and your
local Nederman representative immediately.
See Figure2.
Before MagnaTrack LS can be installed, a suitable po-
sition must be determined in relation to the vehicle’s
parking space in the station. The vehicle’s parking pos-
ition must be on the opposite side of the rail.
The distance from the floor to the bottom edge of the
rail should normally be 3.3–3.6 m (11–12 ft). The rail
is to be installed at least 0.3 m (1 ft) from walls, pil-
lars etc. The distance from the rail’s leading edge to
the station door should be at least 1.5 m (5 ft). Make
sure the door can open freely without interference to
the rail. If MagnaTrack LS is to be used between two
vehicles, the distance between the vehicles must be
at least 2 m (6 ft).
The entire system is to be protected against rain.
WARNING!Risk of personal injury
When mounting MagnaTrack LS, check that the
system will not snag protruding parts on the
vehicle when driving in or out.
4.2Rail, trolley, hose and cable
NOTE!
Lengths 9 m (30 ft) and 12 m (40 ft) require
two rows of rail and dual suspensions. See Fig-
ure3 and note the specific requirements.
No. Item 6 m
(20 ft)
9 m
(30 ft)
12 m
(40 ft)
1 uct con-
nector
111
2 Rail seg-
ments
2 7 10
3 Suspension
dual
0 3 3
4 Suspension
single
2 0 1
See Figure4. For a flexible (moving) rail, select the
mounting device shown as item A. For a fixed rail, se-
lect the mounting device shown as item B.
• Fasten the mounting devices in the middle of every
other profile. Place all the track profiles in line with
each other on the floor. Screw the profiles together
with the lengthening joints.
See Figure5.
When mounting the rail, ensure that suitable fixing
bolts are used considering the ceiling construction
material and the traction forces in the suspension
points.
• Lift the whole rail and fit it in the ceiling. The mount-
ing devices are to be fixed in bars, brackets or similar
arrangements according to the examples. The first
and the last mounting bracket should be braced,
see items 1 and 2. All mounting brackets are to be
braced with bracing bars positioned sideways ac-
cording to item 3 or 4.
EN
15

MagnaTrack LS
EN See Figure6.
• Fit the duct connector over a rail joint as near the
middle of the rail as possible.
See Figure7 and Figure8.
• Mount the trolley with balancer and fit the balancer
cord in the 90°-bend.
See Figure6.
1 Install the shock absorber in the front of the rail
according to item 1.
2 Install the screw and nut at the rear of the rail ac-
cording to item 2.
4.3Exhaust pipe
See Figure9. The pipe is to be straight and lie flush
with or protrude slightly out from the side of the
vehicle. Also, note the minimum distances from the
bottom of the coachwork and the back wheel. It is pos-
sible that modifications may be required to the ex-
haust system of the vehicle to ensure the optimum
position of the exhaust pipe.
4.4Anchor plate
See Figure9. The anchor plate is to be fitted to the
side of the vehicle 600 mm (2 ft) from the exhaust
pipe. If necessary this distance can be changed (+100
mm (4 in), –25 mm (–1 in)) by loosening the adjusting
screw in the magnetic unit, see Figure10 item X.
NOTE!
Secure the attachment of the anchor plate to
the vehicle to withstand the release force 180
N ± 18 N (40 lbs ± 4 lbs) when automatic re-
lease at exit: 550 N (125 lbs) when manual pull
off straight out.
4.5Nozzle
See Figure10.
1 Fit the nozzle leaf spring in the magnetic unit with
the adjusting screw as shown in the figure. Fit the
hose in the magnetic unit with the hose clip and
cover with the rubber ring. Check that the nozzle,
when not connected to the vehicle, is pointing for-
ward in the driving direction.
2 To adjust the nozzle after fitting the anchor plate,
use the adjusting screw marked X to move the leaf
spring some upwards or downwards.
NOTE!
If the leaf spring is moved upwards it must not
come in contact with the upper hose. If nec-
cessary its upper end should be cut off.
See Figure11 item A or B.
• Locate the nozzle on to the exhaust pipe and secure
the magnetic unit on the anchor plate making sure
the hose is tensioned correctly. The hose should
form a 90° bend coming out from the exhaust pipe.
4.6Adjustment of disconnection wires
See Figure12.
The release of the magnet is achieved by means of
two wires inside the vertical hose; one is attached just
behind the magnet inside the magnet assembly, and
the other wire on the opposite side inside the mag-
net assembly. The other ends of the two wires are at-
tached inside the elbow with the balancer.
The wires are adjusted at the factory for an installa-
tion height of 3,5 m (11 ft - 6 in) of the track. There is
no need for any adjustment of the wires if the track is
installed between 3.3-3.6 m (11-12 ft). If the mount-
ing height is lower than 3.3 m (11 ft), there may be a
reason to shorten the vertical hose and adjust the two
wires according to the following list:
1 etermine the correct length of the upper hose
and cut it, then re-attach the hose to the elbow
and tighten the hose clamp.
2 Loosen the hose clamp on the other side of the el-
bow and pull off the lower hose.
3 Loosen the two wire locks on top of the elbow but
not more than that you can slide the wires.
4 Start by carefully pulling the shorter of the two
wire ends and observe the hose at the magnet as-
sembly. Pull the wire until the magnet assembly is
lifted approximately 25-50 mm (1-2 inches), and
then tighten the wire lock for that wire with 3-5
Nm (0.02-0.03lbf/in).
5 Now pull the longer end of the two wires and ob-
serve the magnet assembly. Pull the wire until the
magnet assembly is lifted another 50-100 mm
(2-4 inches), and tighten the wire lock with 3-5
Nm (0.02-0.03lbf/in).
6 Reattach the lower hose to the elbow and tighten
the hose clamp.
7 Now connect the magnet to the anchor plate and
exit carefully while observing how the system dis-
connects. Any excessive sling shot of the system
indicates that the wires are not correctly adjus-
ted. Please call your Nederman representative for
guidance.
4.7Installation checklist
When the mechanical assembly and fan connection
of MagnaTrack LS is complete, the system is ready for
use after double-checking the following points:
1 Check the disconnection procedure. The extrac-
tion hose should disconnect from the exhaust pipe
immediately before the station door opening at
normal speed, not more than 5 km/h (3 mph). Ad-
just the shock absorber if needed..
2 Check that the hose lifts away correctly after dis-
connection and that it does not touch the station
floor. When required, adjust the balancer lifting
power, see Section6.1.2Balancer.
16

MagnaTrack LS
3 Check that the hose and the nozzle do not catch
any part of the vehicle or the station door.
4Check the airflow (400–1000 m3/h, 250–600 cfm)
in the nozzle opening with an airflow indicator. If
required, check the fan impeller rotation direction
and/or damper function.
4.8Fans
Fans are not included in the package.
Position the fan as near the duct outlet from the room
as possible to ensure negative pressure in the ducting
system and avoid exhaust leakage.
Please contact your Nederman representative for ad-
vice on fan selection.
NOTE!
A lockable safety switch is recommended for
the electrical system for the fan.
5Using
WARNING!Risk of personal injury
• The system must only be used in combination
with the anchor plate which should be moun-
ted on the vehicle.
• o not extract hot, burning or ignited mater-
ial or substances that might react with parts
or materials from the suction system.
• The system must not be used when working
on the vehicle´s fuel system, when rechar-
ging the batteries or whenever there is a risk
for inflammable dust or explosive gases.
• The system must be disconnected and must
not be exposed for water when washing the
vehicle.
• The system is designed for use only in the
direction of the length of the rail.
• The system must not be used for other pur-
poses than extracting exhausts.
• Check that there is enough suction capacity
in the exhaust hose before it is connected
to the vehicle exhaust pipe. If needed, check
the fan impeller rotation direction and/or
damper function.
• Check that the nozzle is correctly fitted to
the exhaust pipe after the vehicle has been
moved.
• Check that the hose or nozzle will not snag
on any protruding parts on the vehicle. The
system should retract in a controlled fash-
ion! Like any pendulum system there will be
a recoil when driving out and MagnaTrack LS
releases from the anchor plate, which may
damage or injure persons or objects. Release
force is approximately 180N ± 18N (40 lbs ±
4lbs). Make sure the area next to the vehicle
is free from persons or objects.
• The flexible hose can withstand 150 °C (300
°F). Use at higher temperatures will shorten
the life of the product. Therefore, avoid tasks
that require extended periods of continous
running which will generate high exhaust
temperatures.
5.1Connection
NOTE!
The hose should always be connected to the
exhaust pipe while the vehicle is parked in the
station.
1 Open the station door and start the exhaust ex-
traction fan (as an alternative the fan can be con-
nected to an automatic start/stopsystem).
2 Reverse the vehicle in so that the exhaust pipe is
just at the station door, see Figure13.
EN
17

MagnaTrack LS
EN 3 Locate the nozzle of the flexible hose on the ex-
haust pipe. Fasten the magnetic unit onto the an-
chor plate located on the side of the vehicle, see
Figure11.
4 Reverse the vehicle into its parking space.
5.2Disconnection
1 Make sure the hose is connected to the exhaust
pipe and that it is firmly fastened to the anchor
plate on the vehicle’s side.
2 Start the fan and open the station door. rive the
vehicle straight out from the garage with a maxim-
um speed of 5 km/h (3 mph). The hose automatic-
ally disconnects when the vehicle is driven out.
If the magnet does not disconnect as it should, it will
be pulled off the anchor plate by the hose without
damage to the system. This may cause the nozzle to
sway more than normally. Approx. 500 N (176 lbs) is
required to pull the magnet off the anchor plate.
A manual disconnection from the anchor plate is pos-
sible by lifting the handle of the magnet assembly up-
wards.
6Maintenance
WARNING!Risk of personal injury
A dust filter mask should be used during ser-
vice and repairs inside the system, especially
when working on the nozzle and hose.
NOTE!
The service intervals in this chapter are based
on the unit being professionally maintained.
6.1Check points
See Section3.1Main parts.
6.1.1Check these points when needed and
at least twice a year
• The nozzle's internal contact surface. Clean with a
dry cloth when necessary.
• The magnetic operation. Check the attachment with
the connector and use a dry cloth to clean the mag-
net and anchor plate on the vehicle when necessary.
Tighten the center screw on the anchor plate.
• isconnection position. The extraction hose should
disconnect from the exhaust pipe immediately be-
fore the station door opening at normal speed, not
more than 5 km/h (3 mph).
• Check the disconnection wire length and wire locks.
Check that the spring of disconnection wire is in-
tact and hocked on. Adjust when needed, see Sec-
tion4.6Adjustment of disconnection wires.
• The operation of the balancer, make sure that the
hose lifts up properly. If necessary, adjust the lifting
power of the balancer. See Section6.1.2Balancer.
• The cord on the balancer.
• Check that the trolley moves easily in the whole
length of the rail.
• Check the mounting brackets.
• The hoses.
6.1.2Balancer
Maintenance and inspection
The balancer is designed to require little maintenance.
Periodically check cord and hanger for wear. The bal-
ancer is lubricated for life and requires no additional
lubrication. See Figure14.
NOTE!
When changing the cord, the balancer must
first be removed from its support device and all
its spring tension must be released.
WARNING!Risk of personal injury
• Never overtighten the spring so the end posi-
tion can be reached.
• Never remove the spring from the drum and
spring assembly. Replacement springs are
sealed for safety.
Increasing spring tension
NOTE!
o not overtighten the balancer! Use just
enough tension so it will retract the hose.
• Turn the mainshaft (1) with a wrench in a counter-
clockwise direction. Turn mainshaft 1/4 turn (1-
click) at a time until desired tension is achieved.
Decreasing spring tension
1 Turn the mainshaft (1) with a wrench in a counter-
clockwise direction just enough to release tension
lock lever (2).
2 Push tension lock lever (2).
3 Slowly allow mainshaft to turn clockwise and re-
lease tension lock lever before allowing mainshaft
to rotate 1/4 turn (1-click).
4 Repeat this process until desired tension is
achieved.
5 If the spring tension has been increased check
that the required length of the cable can be drawn
out without stretching the spring to the limit.
18

MagnaTrack LS
7Spare Parts
CAUTION!Risk of equipment damage
Use only N$e$d$e$r$m$a$n$ original spare parts and ac-
cessories.
Contact your nearest authorized distributor or
N$e$d$e$r$m$a$n$ for advice on technical service or
if you require help with spare parts. See also
w$w$w$.$n$e$d$e$r$m$a$n$.$c$o$m$.
7.1Ordering spare parts
When ordering spare parts always state the following:
• The part number and control number (see the
product identification plate).
• etail number and name of the spare part (see
w$w$w$.$n$e$d$e$r$m$a$n$.$c$o$m$/$e$n$/$s$e$r$v$i$c$e$/$s$p$a$r$e$-$p$a$r$t$-
$s$e$a$r$c$h$).
• Quantity of the parts required.
8Recycling
The product has been designed for component mater-
ials to be recycled. ifferent material types must be
handled according to relevant local regulations. Con-
tact the distributor or$N$e$d$e$r$m$a$n$ if uncertainties arise
when scrapping the product at the end of its service
life.
EN
19

MagnaTrack LS
DE
Deutch
Bedienungsanleitung
Inhaltsverzeichnis
Abbildungen ................................................................................................................................................................... 6
1 Vorwort ........................................................................................................................................................................... 21
2 Sicherheit ........................................................................................................................................................................ 21
2.1 Klassifizierung wichtiger Informationen ....................................................................................................... 21
3 Beschreibung ................................................................................................................................................................. 21
3.1 Hauptkomponenten .......................................................................................................................................... 21
3.2 Technische aten .............................................................................................................................................. 22
4 Installation ...................................................................................................................................................................... 22
4.1 Vorinstallation .................................................................................................................................................... 22
4.2 Schiene, Wagen, Schlauch und Kabel ............................................................................................................. 22
4.3 Abgasrohr ............................................................................................................................................................ 23
4.4 Ankerplatte ......................................................................................................................................................... 23
4.5 Tülle ...................................................................................................................................................................... 23
4.6 Einstellung der Trenndrähte ............................................................................................................................ 23
4.7 Checkliste Installation ....................................................................................................................................... 24
4.8 Ventilatoren ........................................................................................................................................................ 24
5 Gebrauch ......................................................................................................................................................................... 24
5.1 Anschluss ............................................................................................................................................................. 24
5.2 Abkuppeln des Schlauchs ................................................................................................................................. 25
6 Wartung .......................................................................................................................................................................... 25
6.1 Zu prüfende Punkte ........................................................................................................................................... 25
6.1.1 iese Punkte sind bei Bedarf und mindestens zwei Mal pro Jahr zu überprüfen ..................... 25
6.1.2 Federmechanismus ............................................................................................................................. 25
7 Ersatzteile ....................................................................................................................................................................... 27
7.1 Bestellung von Ersatzteilen ............................................................................................................................. 27
8 Entsorgung ..................................................................................................................................................................... 27
20