New Holland H8060 User manual

Part number 47487696
1st edition English
January 2013
SERVICE MANUAL
H8060 / H8080
Self-Propelled Windrower
from PIN YCG667001 and above
PrintedinU.S.A.
Copyright © 2013 CNH America LLC. All Rights Reserved. NewHollandisaregisteredtrademarkofCNH America LLC.
Racine Wisconsin 53404 U.S.A.

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.202]Aircleanersandlines..............................................................10.2
[10.206]Fuellters..........................................................................10.3
[10.216]Fueltanks..........................................................................10.4
[10.218]Fuelinjectionsystem...............................................................10.5
[10.254]Intakeandexhaustmanifoldsandmufer.........................................10.6
[10.400]Enginecoolingsystem.............................................................10.7
Frontaxlesystem.......................................................................25
[25.310]Finaldrives.........................................................................25.1
Rearaxlesystem........................................................................27
[27.550]Non-poweredrearaxle.............................................................27.1
Hydrostaticdrive.........................................................................29
[29.100]Transmissionandsteeringhydrostaticcontrol.....................................29.1
[29.202]Hydrostatictransmission...........................................................29.2
[29.218]Pumpandmotorcomponents......................................................29.3
PowerT ake-Off(PTO).................................................................31
[31.226]Hydraulicpumpdrive...............................................................31.1
Brakesandcontrols....................................................................33
[33.110]Parkingbrake/Parkinglock.......................................................33.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.102]Pumpcontrolvalves................................................................35.2
[35.104]Fixeddisplacementpump..........................................................35.3
[35.105]Chargepump.......................................................................35.4
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[35.300]Reservoir,cooler,andlters........................................................35.5
[35.565]Cuttercontrolcircuit................................................................35.6
[35.910]Draperheaderhydraulicdrive......................................................35.7
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
Wheels......................................................................................44
[44.520]Rearwheels........................................................................44.1
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.104]Ventilation..........................................................................50.2
[50.200]Airconditioning.....................................................................50.3
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.010]Fuelinjectionsystem...............................................................55.2
[55.013]Engineoilsystem..................................................................55.3
[55.014]Engineintakeandexhaustsystem.................................................55.4
[55.015]Enginecontrolsystem..............................................................55.5
[55.019]Hydrostaticdrivecontrolsystem...................................................55.6
[55.031]Parkingbrakeelectricalsystem....................................................55.7
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.8
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls...................55.9
[55.100]Harnessesandconnectors.......................................................55.10
[55.201]Enginestartingsystem...........................................................55.11
[55.202]Coldstartaid.....................................................................55.12
[55.404]Externallighting..................................................................55.13
[55.512]Cabcontrols......................................................................55.14
[55.518]Wiper/Washersystem............................................................55.15
[55.520]Cabharvestingcontrols..........................................................55.16
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[55.634]Mergerelectricalcontrolsystem.................................................55.17
[55.661]Cabheadercontrols..............................................................55.18
[55.662]Headerheightcontrol............................................................55.19
[55.830]Rotaryscreendriveandcleaning................................................55.20
[55.DTC]FAULTCODES..................................................................55.21
Attachments/Headers..................................................................58
[58.110]Attachment/Headercuttingmechanism............................................58.1
[58.130]Attachment/Headerframe..........................................................58.2
Platform,cab,bodywork,anddecals.............................................90
[90.124]Pneumatically-adjustedoperatorseat..............................................90.1
[90.150]Cab.................................................................................90.2
[90.151]Cabinterior.........................................................................90.3
[90.154]Cabdoorsandhatches............................................................90.4
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INTRODUCTION
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Contents
INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing...........................3
[YCG667001-],H8060,[YCG667001-],H8080
NotetotheOwner..............................................................................4
Safetyrules.....................................................................................5
Safetyrules.....................................................................................6
[YCG667001-],H8060,[YCG667001-],H8080
Foreword-Ecologyandtheenvironment....................................................14
H8000
Personalsafety-Donotoperatetag.........................................................15
Safetyrules...................................................................................16
Torque-Minimumtighteningtorquesfornormalassembly...................................17
Torque-Standardtorquedataforhydraulics.................................................21
Basicinstructions-Shopandassembly......................................................23
Basicinstructions-Hydrauliccontamination.................................................25
[YCG667001-],[YCG667001-]
Generalspecication.........................................................................26
[YCG667001-],[YCG667001-]
Capacities.....................................................................................29
[YCG667001-],[YCG667001-]
Generalspecication-BiodieselFuels.......................................................30
Productidentication..........................................................................31
[YCG667001-],[YCG667001-]
Productoverview-Machineorientation......................................................32
[YCG667001-],[YCG667001-]
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INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing
[YCG667001-],H8060,[YCG667001-],H8080
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourNEWHOLLANDAGRICULTURESalesandServiceNetworks.
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INTRODUCTION
NotetotheOwner
COMPANYPOLICY
Companypolicy,whichisoneofcontinuousimprovement,reservestherighttomakechangesindesignandspeci-
cationsatanytimewithoutnoticeandwithoutobligationtomodifyunitspreviouslybuilt.
Alldatagiveninthisbookissubjecttoproductionvariations.Dimensionsandweightsareapproximateonlyandthe
illustrationsdonotnecessarilyshowwindrowersinstandardcondition.
PARTSANDACCESSORIES
GenuineNEWHOLLANDAGRICULTUREpartsandaccessorieshavebeenspecicallydesignedforNEWHOLLAND
AGRICULTUREMACHINES.
Wewouldliketopointoutthose"NON-GENUINE"partsandaccessorieshavenotbeenexaminedandreleasedby
NEWHOLLANDAGRICULTURE.Theinstallationandoruseofsuchproductscouldhavenegativeeffectsuponthe
designcharacteristicsofyourmachineandtherebyaffectitssafety.NEWHOLLANDAGRICULTUREisnotliablefor
anydamagecausedbytheuseof"NON-GENUINE"NEWHOLLANDAGRICULTUREpartsandaccessories.
LUBRICATION
Adequatelubricationandmaintenanceonaregularscheduleisvitaltomaintainingyourequipment.Toensurelong
serviceandefcientoperation,followthelubricationandmaintenanceschedulesoutlinedinthismanual.Theuseof
properfuels,oils,greaseandlters,aswellaskeepingthesystemsclean,willalsoextendmachineandcomponent
life.
NOTICE:AlwaysusegenuineNEWHOLLANDAGRICULTUREreplacementparts,oilsandlterstoensureproper
operation,ltrationofengineandhydraulicsystems.SeeyourNEWHOLLANDAGRICULTUREdealerforadditional
oilquantities.
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INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Safetyrules
[YCG667001-],H8060,[YCG667001-],H8080
Generalsafetyrules
Usecautionwhenoperatingthemachineonslopes.Raisedequipment,fulltanksandotherloadswillchangethe
centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven
surfaces.
Neverpermitanyoneotherthantheoperatortorideonthemachine.
Neveroperatethemachineundertheinuenceofalcohol,drugs,orwhileotherwiseimpaired.
Whendiggingorusinggroundengagingattachmentsbeawareofburiedcables.Contactlocalutilitiestodetermine
thelocationsofservices.
Payattentiontooverheadpowerlinesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearance
forsafety.
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stopengine,removekeyandrelievethepressurebeforeconnectingordisconnectinguidlines.
•Makesureallcomponentsareingoodconditionandtightenallconnectionsbeforestartingtheengineorpressur-
izingthesystem.
•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanbecome
entangledinmovingparts.
Wearprotectiveequipmentwhenappropriate.
DONOTattempttoremovematerialfromanypartofthemachinewhileitisbeingoperatedorcomponentsarein
motion.
Makesureallguardsandshieldsareingoodconditionandproperlyinstalledbeforeoperatingthemachine.Never
operatethemachinewithshieldsremoved.Alwayscloseaccessdoorsorpanelsbeforeoperatingthemachine.
Dirtyorslipperysteps,ladders,walkways,andplatformscancausefalls.Makesurethesesurfacesremaincleanand
clearofdebris.
Apersonorpetwithintheoperatingareaofamachinecanbestruckorcrushedbythemachineoritsequipment.DO
NOTallowanyonetoentertheworkarea.
Raisedequipmentand/orloadscanfallunexpectedlyandcrushpersonsunderneath.Neverallowanyonetoenter
theareaunderneathraisedequipmentduringoperation.
Neveroperateengineinenclosedspacesasharmfulexhaustgasesmaybuildup.
Beforestartingthemachine,besurethatallcontrolsareinneutralorparklockposition.
Starttheengineonlyfromtheoperator’sseat.Ifthesafetystartswitchisbypassed,theenginecanstartwiththe
transmissioningear.Donotconnectorshortacrossterminalsonthestartersolenoid.Attachjumpercablesas
describedinthemanual.Startingingearmaycausedeathorseriousinjury.
Alwayskeepwindows,mirrors,alllighting,andSlowMovingVehicle(SMV)emblemcleantoprovidethebestpossible
visibilitywhileoperatingthemachine.
Operatecontrolsonlywhenseatedintheoperator’sseat,exceptforthosecontrolsexpresslyintendedforusefrom
otherlocations.
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INTRODUCTION
Beforeleavingthemachine:
1.Parkmachineonarmlevelsurface.
2.Putallcontrolsinneutralorparklockposition.
3.Engageparkbrake,usewheelchocksifrequired.
4.Lowerallhydraulicequipment—Implements,header,etc.
5.Turnoffengineandremovekey.
When,duetoexceptionalcircumstances,youwoulddecidetokeeptheenginerunningafterleavingtheoperator’s
station,thenthefollowingprecautionsmustbefollowed:
1.Bringtheenginetolowidlespeed.
2.Disengagealldrivesystems.
3.WARNING
Somecomponentsmaycontinuetorundownafterdisengagingdrivesystems.
Makesurealldrivesystemsarefullydisengaged.
Failuretocomplycouldresultindeathorseriousinjury.W0113A
Shiftthetransmissionintoneutral.
4.Applytheparkingbrake.
Generalmaintenancesafety
Keepareausedforservicingthemachinecleananddry.Cleanupspilleduids.
Servicemachineonarmlevelsurface.
Installguardsandshieldsafterservicingthemachine.
Closeallaccessdoorsandinstallallpanelsafterservicingthemachine.
Donotattempttoclean,lubricate,clearobstructionsormakeadjustmentstothemachinewhileitisinmotionorwhile
theengineisrunning.
Alwaysmakesureworkingareaisclearoftools,parts,otherpersonsandpetsbeforeyoustartoperatingthemachine.
Unsupportedhydrauliccylinderscanlosepressureanddroptheequipmentcausingacrushinghazard.Donotleave
equipmentinaraisedpositionwhileparkedorduringservice,unlesssecurelysupported.
Jackorliftthemachineonlyatjackorliftpointsindicatedinthismanual.
Incorrecttowingprocedurescancauseaccidents.Whentowingadisabledmachinefollowtheprocedureinthisman-
ual.Useonlyrigidtowbars.
Stoptheengine,removekeyandrelievepressurebeforedisconnectingorconnectinguidlines.
Stoptheengineandremovekeybeforedisconnectingorconnectingelectricalconnections.
Scaldingcanresultfromincorrectremovalofcoolantcaps.Coolingsystemoperatesunderpressure.Hotcoolant
cansprayoutifacapisremovedwhilethesystemishot.Allowsystemtocoolbeforeremovingcap.Whenremoving
acapturnitslowlytoallowpressuretoescapebeforecompletelyremovingthecap.
Replacedamagedorworntubes,hoses,electricalwiring,etc.
Engine,transmission,exhaustcomponents,andhydrauliclinesmaybecomehotduringoperation.Takecarewhen
servicingsuchcomponents.Allowsurfacestocoolbeforehandlingordisconnectinghotcomponents.Wearprotective
equipmentwhenappropriate.
Whenwelding,followthisinstructionsinthemanual.Alwaysdisconnectthebatterybeforeweldingonthemachine.
Alwayswashyourhandsafterhandlingbatterycomponents.
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INTRODUCTION
Wheelsandtires
Makesuretiresarecorrectlyinated.Donotexceedrecommendedloadorpressure.Followinstructionsinthe
manualforpropertireination.
Tiresareheavy.Handlingtireswithoutproperequipmentcouldcausedeathorseriousinjury.
Neverweldonawheelwithatireinstalled.Alwaysremovetirecompletelyfromwheelpriortowelding.
Alwayshaveaqualiedtiretechnicianservicethetiresandwheels.Ifatirehaslostallpressure,takethetireand
wheeltoatireshoporyourdealerforservice.Explosiveseparationofthetirecancauseseriousinjury.
DONOTweldtoawheelorrimuntilthetireiscompletelyremoved.Inatedtirescangenerateagasmixturewith
theairthancanbeignitedbyhightemperaturesfromweldingproceduresperformedonthewheelorrim.Removing
theairorlooseningthetireontherim(breakingthebead)willNOTeliminatethehazard.Thisconditioncanexist
whethertiresareinatedordeated.ThetireMUSTbecompletelyremovedfromthewheelorrimpriortowelding
thewheelorrim.
Drivingonpublicroadsandgeneraltransportationsafety
Complywithlocallawsandregulations.
Useappropriatelightingtomeetlocalregulations.
MakesureSMVemblemisvisible.
Usesafetychainsfortrailedequipmentwhenprovidedwithmachineorequipment.
Liftimplementsandattachmentshighenoughabovegroundtopreventaccidentalcontactwithroad.
Whentransportingequipmentormachineonatransporttrailer,makesureitisproperlysecured.BesuretheSMV
ontheequipmentormachineiscoveredwhilebeingtransportedonatrailer.
Beawareofoverheadstructuresorpowerlinesandmakesurethemachineand/orattachmentscanpasssafely
under.
Travelspeedshouldbesuchthatcompletecontrolandmachinestabilityismaintainedatalltimes.
Slowdownandsignalbeforeturning.
Pullovertoallowfastertrafctopass.
Followcorrecttowingprocedureforequipmentwithorwithoutbrakes.
Fireandexplosionprevention
Fueloroilleakedorspillsonhotsurfacesorelectricalcomponentscancauseare.
Cropmaterials,trash,debris,birdnests,orammablematerialcanigniteonhotsurfaces.
Alwayshaveareextinguisheronornearthemachine.
Makesurethereextinguisher(s)ismaintainedandservicedaccordingtothemanufacturer’sinstructions.
Atleastonceeachdayandattheendofthedayremovealltrashanddebrisfromthemachineespeciallyaround
hotcomponentssuchasengine,transmission,exhaust,battery,etc.Morefrequentcleaningofyourmachinemaybe
necessarydependingontheoperatingenvironmentandconditions.
Atleastonceeachday,removedebrisaccumulationaroundmovingcomponentssuchasbearings,pulleys,belts,
gears,cleaningfan,etc.Morefrequentcleaningofyourmachinemaybenecessarydependingontheoperating
environmentandconditions.
Inspecttheelectricalsystemforlooseconnectionsorfrayedinsulation.Repairorreplacelooseordamagedparts.
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INTRODUCTION
Donotstoreoilyragsorotherammablematerialonthemachine.
Donotweldoramecutanyitemsthatcontainammablematerial.Cleanitemsthoroughlywithnon-ammable
solventsbeforeweldingorame-cutting.
Donotexposethemachinetoames,burningbrush,orexplosives.
Promptlyinvestigateanyunusualsmellsorodorsthatmayoccurduringoperationofthemachine.
Generalbatterysafety
Alwaysweareyeprotectionwhenworkingwithbatteries.
Donotcreatesparksorhaveopenamenearbattery.
Ventilatewhenchargingorusinginanenclosedarea.
Disconnectnegative(-)rstandreconnectnegative(-)last.
Whenweldingonthemachine,disconnectbothterminalsofthebattery.
Donotweld,grind,orsmokenearabattery.
Whenusingauxiliarybatteriesorconnectingjumpercablestostarttheengine,usetheprocedureshownintheoper-
ator’smanual.Donotshortacrossterminals.
Followmanufacturer’sinstructionswhenstoringandhandlingbatteries.
Batterypost,terminals,andrelatedaccessoriescontainleadandleadcompounds.Washhandsafterhandling.This
isaCaliforniaProposition65warning.
Batteryacidcausesburns.Batteriescontainsulfuricacid.Avoidcontactwithskin,eyes,orclothing.Antidote(ex-
ternal):Flushwithwater.Antidote(eyes):ushwithwaterfor15minutesandseekmedicalattentionimmediately.
Antidote(internal):Drinklargequantitiesofwaterormilk.Donotinducevomiting.Seekmedicalattentionimmedi-
ately.
Keepoutofreachofchildrenandotherunauthorizedpersons.
Instructionalseatsafety
Passengersarenotpermittedtorideonthemachine.
Theinstructionalseatistobeusedonlywhentraininganewoperatororwhenaservicetechnicianisdiagnosinga
problem.
Whenrequiredforthepurposesoftrainingordiagnostics,onlyonepersonmayaccompanytheoperatorandthat
personmustbeseatedintheinstructionalseat.
Whentheinstructionalseatisoccupied,thefollowingprecautionsmustbefollowed:
•Machineshouldbedrivenonlyatslowspeedsandoverlevelground.
•Avoiddrivingonhighwaysorpublicroads.
•Avoidquickstartsorstops.
•Avoidsharpturns.
•Alwayswearcorrectlyadjustedseatbelts.
•Keepdoorclosedatalltimes.
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INTRODUCTION
Operatorpresencesystem
Yourmachineisequippedwithanoperatorpresencesystemtopreventtheuseofsomefeatureswhiletheoperator
isnotintheoperator’sseat.
Theoperatorpresencesystemshouldneverbedisconnectedorbypassed.
Ifthesystemisinoperable,thesystemmustberepaired.
PowerTake-Off(PTO)
PTO-drivenmachinerycancausedeathorseriousinjury.BeforeworkingonornearthePTOshaftorservicingor
clearingthedrivenmachine,putthePTOleverinthedisengageposition,stoptheengine,andremovethekey.
WheneveraPTOisinoperation,aguardmustbeinplacetopreventdeathorinjurytotheoperatororbystanders.
WhendoingstationaryPTOwork,keepclearofallmovingpartsandmakesureappropriateguardsareinplace.
Reectorsandwarninglights
ReectorsarelocatedonthehandrailsintheareasasshowninFigure1.
Flashingamberwarninglightsmustbeusedwhenoperatingonpublicroads.
860707691
Seatbelts
Seatbeltsmustbewornatalltimes.
Seatbeltinspectionandmaintenance:
•Keepseatbeltsingoodcondition.
•Keepsharpedgesanditemsthancancausedamageawayfromthebelts.
•Periodicallycheckbelts,buckles,retractors,tethers,slacktake-upsystem,andmountingboltsfordamage.
•Replaceallpartsthathavedamageorwear.
•Replacebeltsthathavecutsthatcanmakethebeltweak.
•Checkthatboltsaretightontheseatbracketormounting.
•Ifbeltisattachedtoseat,makesureseatorseatbracketsaremountedsecurely.
•Keepseatbeltscleananddry.
•Cleanbeltsonlywithsoapsolutionandwarmwater.
•Donotusebleachordyeonthebeltsbecausethiscanmakethebeltsweak.
Tofastenthebelt,pullitfromthereelandpushthetongueend(1)intothebuckleend(2)untila"click"indicatesitis
fullyengaged.
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INTRODUCTION
Toreleasethebelt,pushtheredreleasebutton(3)onthebuckleandpullthetonguefromthebuckle.
100412202
Air-conditioningsystem
Theair-conditioningsystemisunderhighpressure.Donotdisconnectanylines.Thereleaseofhighpressurecan
causeseriousinjury.
Theair-conditioningsystemcontainsgasesthatareharmfultotheenvironmentwhenreleasedintotheatmosphere.
Donotattempttoserviceorrepairthesystem.
Service,repair,orrechargingmustbeperformedonlybyatrainedservicetechnician.
PersonalProtectiveEquipment(PPE)
WearPersonalProtectiveEquipment(PPE)suchashardhat,eyeprotection,heavygloves,hearingprotection,pro-
tectiveclothing,etc.
DoNotOperatetag
Beforeyoustartservicingthemachine,attacha‘DoNotOperate’warningtagtothemachineinanareathatwillbe
visible.
Hazardouschemicals
Ifyouareexposedtoorcomeincontactwithhazardouschemicalsyoucanbeseriouslyinjured.Theuids,lubricants,
paints,adhesives,coolant,etc.requiredforthefunctionofyourmachinecanbehazardous.Theymaybeattractive
andharmfultodomesticanimalsaswellashumans.
MaterialSafetyDataSheets(MSDS)provideinformationaboutthechemicalsubstanceswithinaproduct,safehan-
dlingandstorageprocedures,rstaidmeasuresandprocedurestobetakenintheeventofaspilloraccidental
release.MSDSareavailablefromyourdealer.
BeforeyouserviceyourmachinechecktheMSDSforeachlubricant,uid,etc.usedinthismachine.Thisinformation
indicatestheassociatedrisksandwillhelpyouservicethemachinesafely.FollowtheinformationintheMSDS,on
manufacturercontainers,aswellastheinformationinthismanualwhenservicingthemachine.
Disposeofalluids,lters,andcontainersinanenvironmentallysafemanneraccordingtolocallawsandregulations.
Checkwithlocalenvironmentalandrecyclingcentersoryourdealerforcorrectdisposalinformation.
Storeuidsandltersinaccordancewithlocallawsandregulations.Useonlyappropriatecontainersforthestorage
ofchemicalsorpetrochemicalsubstances.
Keepoutofreachorchildrenorotherunauthorizedpersons.
Additionalprecautionsarerequiredforappliedchemicals.Obtaincompleteinformationfromthemanufactureror
distributorofthechemicalsbeforeusingthem.
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INTRODUCTION
Utilitysafety
Whendiggingorusingground-engagingequipment,beawareofburiedcablesandotherservices.Contactyourlocal
utilitiesorauthorities,asappropriatetodeterminethelocationsofservices.
Makesurethemachinehassufcientclearancetopassinalldirections.Payspecialattentiontooverheadpower
linesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearanceforsafety.Contactlocalauthorities
orutilitiestoobtainsafeclearancedistancesfromhighvoltagepowerlines.
Retractraisedorextendedcomponents,ifnecessary.Removeorlowerradioantennasorotheraccessories.Should
acontactbetweenthemachineandanelectricpowersourceoccur,thefollowingprecautionsmustbetaken:
•Stopthemachinemovementimmediately.
•Applytheparkbrake,stoptheengine,andremovethekey.
•Checkifyoucansafelyleavethecaboryouractualpositionwithoutcontactwithelectricalwires.Ifnot,stayinyour
positionandcallforhelp.Ifyoucanleaveyourpositionwithouttouchinglines,jumpclearofthemachinetomake
sureyoudonotmakecontactwiththegroundandthemachineatthesametime.
•Donotpermitanyonetotouchthemachineuntilpowerhasbeenshutofftothepowerlines.
Workingatheights
Whenthenormaluseandmaintenanceofthemachinerequiresworkingatheights:
•Correctlyuseinstalledsteps,ladders,andrailings.
•Neveruseladders,steps,orrailingswhilethemachineismoving.
•Donotstandonsurfaceswhicharenotdesignatedasstepsorplatforms.
Donotusethemachineasalift,ladder,orplatformforworkingatheights.
Liftingandoverheadloads
Neveruseliftingorhandlingequipmenttoliftpersons.
Donotusedraisedequipmentasaworkplatform.
Knowthefullareaofmovementofthemachineandequipmentanddonotenterorpermitanyonetoenterthearea
ofmovementwhilethemachineisinoperation.
Neverenterorpermitanyonetoentertheareaunderneathraisedequipment.Equipmentand/orloadscanfallunex-
pectedlyandcrushpersonsunderneathit.
Donotleaveequipmentinraisedpositionwhileparkedorduringservice,unlesssecurelysupported.Hydrauliccylin-
dersmustbemechanicallylockedorsupportediftheyareleftinaraisedpositionforserviceoraccess.
Headersorotherliftingandhandlingequipmentanditsloadwillchangethecenterofgravityofthemachine.This
cancausethemachinetotoponslopesorunevenground.
Loaditemscanfallofftheliftingequipmentandcrushtheoperator.Caremustbetakenwhenliftingaload.Use
properliftingequipment.
Donotliftloadhigherthannecessary.Lowerloadstotransport.Remembertoleaveappropriateclearancetothe
groundandotherobstacles.
Equipmentandassociatedloadscanblockvisibilityandcauseanaccident.Donotoperatewithinsufcientvisibility.
Mountinganddismounting
Mountanddismountthemachineonlyatdesignatedlocationsthathavehandholds,steps,orladders.
Donotjumpoffthemachine.
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INTRODUCTION
Makesuresteps,ladders,andplatformsremaincleanandclearofdebrisandforeignsubstances.Injurymayresult
fromslipperysurfaces.
Facethemachinewhenmountinganddismounting.
Maintainathree-pointcontactwithsteps,ladders,andhandholds.
Nevermountordismountfromamovingmachine.
Donotusethesteeringwheelorothercontrolsoraccessoriesashandholdswhenenteringorexitingthecabor
operator’splatform.
Headerliftlocks
Donotworkunderthemachineheaderunlessitissecurelyblockedand/ortheheadersafetylatchisengaged.
Headerwillfallrapidlyifhydraulicliftsystemshouldfall.
Restheaderongroundorengageliftcylinderlockoutswhenworkingaroundraisedheader.
Theheaderliftlocksareengagedontheleft-handsideofthemachinebypushinghandlerearward.
NHIL12WR00239AA3
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INTRODUCTION
Foreword-Ecologyandtheenvironment
H8000
Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
ofsomeofthesubstancesrequiredbyadvancedtechnology,soundjudgmentshouldgoverntheuseanddisposalof
productsofachemicalandpetrochemicalnature.
NOTE:Thefollowingarerecommendationsthatmaybeofassistance:
•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.
•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning
agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,use,anddisposeofthese
substances.
•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.
Helpfulhints
•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemsthatmaycauseconsiderable
spillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstancesthatmaybe
harmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,etc.
Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofinaproper
waytocomplywithlocallegislationandavailableresources.
•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshouldnot
beallowedtogetintothesoil,butshouldbecollectedanddisposedofproperly.
•Donotopentheair-conditioningsystemyourself.Itcontainsgasesthatshouldnotbereleasedintotheatmosphere.
YourNEWHOLLANDAGRICULTUREdealerorairconditioningspecialisthasaspecialextractorforthispurpose
andwillhavetorechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof
oils,coolant,etc.
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INTRODUCTION
Personalsafety-Donotoperatetag
WARNING
Avoidinjury!Alwaysdothefollowingbeforelubricating,maintaining,orservicingthemachine.
1.Disengagealldrives.
2.Engageparkingbrake.
3.Lowerallattachmentstotheground,orraiseandengageallsafetylocks.
4.Shutoffengine.
5.Removekeyfromkeyswitch.
6.Switchoffbatterykey,ifinstalled.
7.Waitforallmachinemovementtostop.
Failuretocomplycouldresultindeathorseriousinjury.W0047A
Beforeyouservicethemachine,putaDONOTOPERATEtagontheinstrumentpanel.
321_46141
DONOTOPERATETAG
A.(1)Donotoperate.
B.(2)Donotremovethis.
C.(3)Seeotherside.
D.(4)Signedby.
E.(5)Reason
TheDONOTOPERATEtagcanbeobtainedfromyourNEWHOLLANDAGRICULTUREdealer.
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INTRODUCTION
Safetyrules
BT09A2131
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