Newstripe 4400 User manual

4400 Airless
Product Manual

4400 Airless Sprayer
Table of Contents
Precautionary Warning…........ Page 1
Assembly……………………. Page 2
Operation …………………… Page 3
Spray Tip Cleaning…………. Page 4
Cleaning Procedure…………. Page 4
Cleaning Procedure……..…… Page 5
(Extended Periods)
Cleaning Procedure….……… Page 5
(Winter Storage)
Maintenance………………… Page 5
Parts List…………………….. Page 6
Airless Pump Detail…………. Page 7
Engine Lubricant & Parts…… Page 7
Troubleshooting Guide……… Page 8
Warranty…………………….. Page 9
Thank you! For your purchase of the
Newstripe 4400 Sprayer.
Please read over the instructions and
make sure you understand operating
procedures before using the unit.
Please check the serial number on
your unit. T his Manual is for units
with serial number 1008253 and
above only. F or units with serial
numbers below 1008253, please
contact Newstripe for the correct
manual.

PRECAUTIONARY WARNING!
•Please read and understand all operation instructions as
detailed in this manual. Failure to follow specified instructions
may result in equipment damage or serious injury to personnel
up to and including death!
•Skin Injection Hazard: High Pressure spray can inject toxins
into blood stream. If injection occurs, seek emergency medical
treatment.
•ALWAYS release pressure in the system before changing or
cleaning the spray tip.
•ALWAYS use the nozzle tip guard.
•ALWAYS engage the Trigger Lock on the spray gun before
removing the spray gun for hand operation.
•NEVER place you hands or any body parts in front of the spray
gun.
•NEVER point the spray gun at or spray other persons or
animals.
•NEVER clean the spray tip while it is attached to the spray gun.
Remove the spray tip from the gun to clean the tip guard.
•NEVER remove spray tip while cleaning the pump.
•NEVER use pliers to tighten or loosen high pressure fittings on
Outlet side of pump.
•Use only in well-ventilated area.
•Always consult your Facility Safety and/or Personnel
Department for specified safety protocols prior to operating
this equipment.
4400 Airless Sprayer
ALWAYS wear safety goggles or protective eye-wear when operating the unit!

4400 Airless Sprayer
ALWAYS wear safety goggles or protective eye-wear when operating the unit!
ASSEMBLY
1. Remove the unit from the crate and open
packing cartons. Check for any damage that
may have occurred during shipment. Advise
factory immediately if you see any damage.
2. Unpack spray gun support tube, spray gun
mounting arm, mounting bracket and spray
shields.
3. Slide one spray shield onto gun support tube
from each end. (Longer part faces upright).
Snug star knobs. (Pic 1)
4. Slide tube with shields into receiving tube on
front of machine and snug star knobs. (Pic 1)
5. Slide mounting arm onto upright and hand
tighten star knob. (Pic 1)
6. Slide the spray gun mounting bracket onto the
support arm and snug star knob. (Pic 1)
7. Place the spray gun (without the hose
attached) in the holder and secure with the
clamp. (Pic 1)
8. Check placement of spray gun in gun holder.
Spray gun should be located so that there is
room between the trigger and lifting bar that
lifts trigger (1/8”-3/16”). This will allow the
gun to shut off completely when the trigger is
released. (Pic 1)
9. There should also be enough room to turn the
trigger lock sideways. If the trigger lock will
not turn, release the gun clamp and slide gun
backward until you can turn the trigger lock.
Re-clamp gun. NOTE to release trigger lock:
Push down on trigger lock and then turn the
trigger lock to the spray position. (Pic 1)
10. Attach one end of the spray hose to the pump
outlet with a ¾” wrench and the other end to
the spray gun. You will need two wrenches
(3/4” and 9/16” or two adjustable wrenches)
to secure the hose on the spray gun as it has a
swivel fitting. Make both connections tight.
(Pic 3)
11. Always check the oil level in the engine before
starting (SAE 10W30).
12. Make sure that the static chain is contacting
the ground (Attached to the bottom side of
the frame).
13. If unit was shipped with suction hose removed
at the pump. (Garden hose type fitting).
Depress Inlet Valve Stem to ensure it moves
freely. Attach suction hose. Hose fitting may
be hand tightened. You may also need to
perform this operation any time the pump
does not want to prime. (Pic 2)
Pic 1
Pic2
Pic 3
Receiving
tube
Spray gun
support
tube
Spray
Shields
Star knob
Mounting
Arm

4400 Airless Sprayer
ALWAYS wear safety goggles or protective eye-wear when operating the unit!
OPERATION
We recommend spraying with water first to become familiar with pump operation.
1. Turn spray control (black knob) to the Prime/
re-circulating position (arrows in a circle) in line
with arrow on side of pump housing.
2. Turn pressure control (gold knob) out (counter-
clockwise) several turns until it spins freely.
3. Start Engine and let pump run for 60 seconds.
Then turn pressure control knob in (clockwise)
until it stops. DO NOT OVER TIGHTEN
4. Turn Spray Control knob to spray position.
(Spray gun symbol in line with arrow on side of
pump housing)
5. Activate trigger and paint (or water) will spray
from the gun.
6. Adjust pressure by turning pressure control
knob counter clockwise until spray pattern
decreases, then increase pressure by turning
clockwise just to where you get a good even
spray pattern.
7. Adjust spray gun height for proper line width.
8. When finished spraying or if machine will be left
unattended for any amount of time, turn Spray
Control Knob to Re-circulating Position, turn off
engine and pull spray trigger to release pressure
from the system.
OPERATIONAL NOTE!
•NOTE: If pump does not prime, then back out the pressure control
knob several turns (counter clockwise) until loose. Leave spray
control knob in prime/re-circulating position and let pump run for
ONE MINUTE. Then turn the pressure control knob back in until it
stops. Push outlet button 3 times. Pump should now prime.
•NOTE: If the pump primes and air bubbles continue to appear in the
hose after one minute, the suction hose fitting may not be tight
enough or the rubber washer may be worn. Turn off machine, turn
spray valve to prime position and depress spray trigger to open gun
and release pressure.
Remove garden hose fitting at the inlet side of the pump, depress
inlet valve stem to make sure it is free, inspect washer to make sure it
is seated and in good condition. Re-attach garden hose fitting making
sure that it is tight. You may have to snug it with pliers if you
continue to get air bubbles. Start engine and repeat first steps for
operation.