Omron Sti G9SX-SM032 Series User manual

Standstill Monitoring Unit
3080529-6 F
Thank you for purchasing G9SX Standstill Monitoring
Unit.
Please read and understand this manual before
using the products.
Keep this manual ready to use whenever needed.
Only qualified person trained in professional
electrical technique should handle G9SX.
Please consult your OMRON representative if you
have any questions or comments.
Make sure that information written in this document
are delivered to the final user of the product.
English
Type G9SX-SM032-
USER'S MANUAL
Safety Precautions
Indicates a potentially hazardous situation
which, if not avoided, will result in minor or
moderate injury, or may result in serious
injury or death.
Additionally there may be significant
property damage.
Meanings of Signal Words
The following signal words are used in this manual.
Alert Statements
Indicates prohibited actions.
Meaning of Alert Symbols
The following alert symbols are used in this manual.
Indicates mandatory actions.
WARNING
Serious injury may possibly occur due to breakdown
of safety outputs.
Do not connect loads beyond the rated value to the
safety outputs.
Serious injury may possibly occur due to loss of
required safety functions.
Wire G9SX properly so that supply voltages or
voltages for loads do NOT touch safety outputs
accidentally or unintentionally.
Serious injury may possibly occur due to loss of
required safety functions.
Do not use G9SX-SM in the system where plurality of
motors are driven by one inverter or contactor.
Serious injury may occur due to failure of safety functions.
Operate the motor at rated G9SX-SM input frequency
(120Hz) or less.
Serious injury may possibly occur due to damages of
safety outputs.
Apply protection circuitry against back electromotive force
in case connecting inductive loads to safety outputs.
Serious injury may possibly occur due to loss of
safety functions.
Use appropriate devices referring to the information
provided below.
WARNING
Controlling
Devices
Relay with
forcibly guided
contacts
Contactor
Other devices
Requirements
Use approved devices with forcibly guided
contacts complying with IEC 61810-3 (EN 50205).
For feedback purpose use devices with contacts
capable of switching micro loads of 24VDC, 5mA.
Guard Lock
Safety-door
Switch
Use approved devices complying with IEC/EN
60947-4-1 auxiliary contact linked with power
contact (mirror contact).
For feedback purpose use devices with contacts
capable of switching micro loads of 24VDC, 5mA.
Evaluate whether devices used are appropriate to
satisfy the requirements of safety category level.
Use approved devices with Direct Opening
Mechanism complying with IEC/EN 60947-5-1,
mechanical lock type and capable of solenoid
coil 24VDC, less than 300mA.
- 1 -
Suitability for Use
Omron Companies shall not be responsible for
conformity with any standards, codes or regulations
which apply to the combination of the Product in the
Buyer’s application or use of the Product. At Buyer’s
request, Omron will provide applicable third party
certification documents identifying ratings and
limitations of use which apply to the Product.This
information by itself is not sufficient for a complete
determination of the suitability of the Product in
combination with the end product, machine, system,
or other application or use. Buyer shall be solely
responsible for determining appropriateness of the
particular Product with respect to Buyer’s application,
product or system. Buyer shall take application
responsibility in all cases.
NEVER USETHE PRODUCT FOR AN APPLICATION
INVOLVING SERIOUS RISKTO LIFE OR PROPERTY
OR IN LARGE QUANTITIES WITHOUT ENSURING
THATTHE SYSTEM AS A WHOLE HAS BEEN
DESIGNEDTO ADDRESSTHE RISKS, ANDTHAT
THE OMRON PRODUCT(S) IS PROPERLY RATED
AND INSTALLED FORTHE INTENDED USE WITHIN
THE OVERALL EQUIPMENT OR SYSTEM.
EU Declaration of Conformity
Standards
OMRON declares that G9SX-SM
is in conformity with
the requirements of the following EU Directives:
EMC Directive 2014/30/EU
Machinery Directive 2006/42/EC
G9SX-SM
is designed and manufactured in accordance
with the following standards:
EN ISO13849-1:2015 Category 4 PL e,
IEC/EN61508 SIL3, IEC/EN62061 SIL3,
IEC/EN61000-6-2, IEC/EN61000-6-4,
UL508,
CAN/CSA C22.2 No.142
Original instructions
© OMRON Corporation 2008-2020 All Rights Reserved.

(1)
Use G9SX-SMwithin an enclosure with IP54 protection or higher
according to IEC/EN60529. Be sure to connect the enclosure to earth(PE).
(2) Incorrect wiring may lead to loss of safety function.Wire conductors
correctly and verify the operation of G9SX-SMbefore using the system
in which G9SX-SMis incorporated.
(3) Do not apply DC voltages exceeding the rated voltages, nor any AC
voltages to G9SX-SM.Do not connect to DC distribution network.
(4) Use DC supply satisfying requirements below to prevent electric shock.
- DC power supply with double or reinforced insulation, for example,
according to IEC/EN60950 or EN50178 or a transformer according to
IEC/EN61558.
- DC supply satisfies the requirement for class 2 circuits or limited
voltage/current circuit stated in UL 508.
(5) Apply properly specified voltages to G9SX-SMinputs.
Applying inappropriate voltages cause G9SX-SMto fail to perform its
specified function, which leads to the loss of safety functions or damages
to G9SX-SM.
(6) Auxiliary error outputs and auxiliary monitoring outputs are NOT safety
outputs.
Do not use auxiliary outputs as any safety output.
Such incorrect use causes loss of safety function of G9SX-SM
and its
relevant system.
(7) After installation of G9SX-SM, qualified personnel should confirm the
installation, and should conduct test operations and maintenance.
The qualified personnel should be qualified and authorized to secure the
safety on each phases of design, installation, running, maintenance and
disposal of system.
(8) A person in charge, who is familiar to the machine in which G9SX-SMis
to be installed, should conduct and verify the installation.
(9) G9SX-SMdetermines that motor stops when the standstill detection
input voltage is predetermined value or less. According to the
characteristic or load condition of motor, it may turn on safety detection
outputs before motor stops completely. In that case, before operation, the
qualified personnel should verify that risk of the rotation condition after
output is acceptable.
(10) Perform daily and 6-month inspections for the G9SX-SM
. Otherwise,
the system may fail to work properly, resulting in serious injury.
(11) Do not dismantle, repair, or modify G9SX-SM. It may lead to loss of its
safety functions.
(12) Use only appropriate components or devices complying with relevant
safety standards corresponding to the required level of safety categories.
Conformity to requirements of safety category is determined as an entire
system.
It is recommended to consult a certification body regarding assessment
of conformity to the required safety level.
(13) OMRON shall not be responsible for conformity with any safety
standards regarding to customer's entire system.
(14) Disconnect G9SX-SMfrom power supply when wiring.Devices
connected to G9SX-SMmay operate unexpectedly.
(15) Be cautious not to have your fingers caught when attaching terminal
sockets to the plugs on G9SX-SM.
(16) Do not use in combustible gases or explosive gases.
(17) Driving voltage of the motor is impressed to the standstill detection
inputs. Connect overcurrent protective equipment; fuse, circuit-breaker
etc., (3A Max.) and tighten the wirings by rated tightening torque to the
standstill detection inputs.
Precautions for Safe Use
(4) Following spacing around G9SX should be available to apply rated
current to outputs of G9SX and for enough ventilation and wiring:
1) At least 25 mm beside side faces of G9SX.
2) At least 50 mm above top face of G9SX and below bottom face
of G9SX.
(5) Wiring
1) For model G9SX-SM
Use the following to wire to G9SX-SM.
-Solid wire: 0.2 to 2.5mm2AWG24 to AWG12
-Stranded wire (Flexible wire): 0.2 to 2.5mm2AWG24 to AWG12
Strip the cover of wire no longer than 7mm.
2) For model G9SX-SM-RT (with screw terminals)
Tighten each screw with a specified torque of 0.5 to 0.6Nm, or
the G9SX-SMmay malfunction or generate heat.
(6) Use cables with length less than 100m to connect to standstill
detection Inputs and EDM input respectively.
(7) Driving voltage of the motor is impressed to the standstill detection
input and there is a possibility that a high level of noise is
superimposed. The line of the standstill input must be separately
installed from other signal lines.
(8) Set the time duration of Standstill detection time to an appropriate
value that does not cause the loss of safety function of system.
(9) Tuning mode in User configuration is only for adjusting the Standstill
determining time. In Tuning mode, auxiliary monitor output is enable
however Safety Standstill detection outputs are not enabled.After
the tuning is complete, be sure to change from Tuning mode to
Monitoring mode for actual operation.
(10) Safety standstill detection outputs are only for controlling a guard
lock safety-door switch with mechanical lock. They can not be
used as safety outputs to drive contactors, or to control a guard
lock safety-door switch with solenoid lock.
(11) To determine safety distance to hazards, take into account the
delay of safety standstill detection outputs caused by the response
time.
(12) Start entire system after more than 5s have passed since applying
supply voltage to all G9SXs in the system.
(13)
G9SX-SM
may malfunction due to electro-magnetic disturbances.
Be sure to connect the terminal A2 to ground.
(14) This is a class A product. In residential areas it may cause radio
interference, in which case the user may be required to take
adequate measures to reduce interference.
(15) Devices connected to G9SX-SMmay operate unexpectedly.
When replacing G9SX-SM, disconnect it from power supply.
(16) Adhesion of solvent such as alcohol, thinner, trichloroethane or
gasoline on the product should be avoided. Such solvents make
the marking on G9SX-SMillegible and cause deterioration of
parts.
(17) Connectable motor
AC induction motors can be connected to the G9SX-SM. Servo
motors cannot be connected.
When a motor with AC240V or more is used,connect neutral point
of the power supply to earth.
(18) G9SX-SMdoes not have motor fault detective function or motor
protective function.For motor protection, use designated external
protective devices.
(19) For use with inverter
The dynamic break setting time should be set to 30 seconds or
shorter. Otherwise, the G9SX-SMmay detect a disconnect fault
of the wiring.
Also in the following cases, the standstill detection function may
not properly work even while the motor is in standstill.
1. An inverter with a large output residual voltage is used, and the
contactor connected in serial with the inverter is in the ON state.
2.The inverter is executing the auto tuning function.
(20) Operate the reset input more than 0.4 seconds immediately after
the safety outputs are OFF.
G9SX-SMdoes not accept the reset input from when the
outputs are turned ON and until 0.4 seconds passes after the
outputs are turned OFF.
Precautions for Correct Use
(1) Handle with care
Do not drop G9SX-SMto the ground or expose to excessive
vibration or mechanical shocks. G9SX-SMmay be damaged and
may not function properly.
(2) Conditions of storage and usage
Do not store or use in such conditions stated below.
1) In direct sunlight
2) At ambient temperatures out of the range of -10 to 55 °C
3) At relative humidity out of the range of 25% to 85% or under
such temperature change that causes condensation.
4) In corrosive or combustible gases
5) With vibration or mechanical shocks out of the rated values.
6) Under splashing of water, oil, chemicals
7) In the atmosphere containing dust, saline or metal powder.
G9SX-SMmay be damaged and may not function properly.
(3) Mounting
Mount G9SX to DIN rails with attachments (TYPE PFP-M, not
incorporated to this product), not to drop out of rails by vibration etc.
especially when the length of DIN railing is short compared to the
widths of G9SX.
Do not use G9SX-SMat altitudes over 1,000 meters. - 2 -
25mm min 25mm min
50mm min
50mm min
G9SX-NS202
24VDC
G9SX-SM032
24VDC
No.
AND NS
FB
ERREI
PWB
D4L1S24S14
A2X2T42T41
A1X1D2D1
D3T32 T33T31
No.
OFF-DELAY
0.5
0.4
0.3
0.2 3.0
2.5
2.0
1.8
1.4
1.2
1.0
0.9
0.8
0.6
0.7
0
L1
S54S44S24S14
D4
A2T42T41T22T21
A1X2X1
D3D2D1
Y1T12T11
T33T31
T1
ERR
EI
AND
FB
ED
T2
NS
PWR
T32
G9SX-NSA222
-
T03
24VDC
PWR EDM
CH1 CH2
ES
ERR
SET

Standard Configuration
Standstill detection voltage [V]
Standstill detection voltage [V]
Safety Standstill detection outputs
10mV
User Configuration
Safety Standstill detection outputs
(only Monitoring mode)
Standstill determining time
100mV
Mode name Function Operation
Tuning Mode
Monitoring
Mode
Use this mode to adjust the Standstill
determining time.
This mode is only for adjusting the Standstill
determining time. (*1)
Use this mode in normal operation after the
Standstill determining time is fixed.
To preset the Standstill determining time, use the "DET TIME switch (the
Standstill determining time Preset switch)" on the front side.
Once the DET TIME setting is changed, the new setting immediately
comes into effect on the system without having to perform a power cycle.
When a standstill condition is detected, the Auxiliary Monitor output is
turned on and the ES Indicator is lit, but Safety standstill detection outputs
are NOT turned on.
In this mode, G9SX-SM operation depends on the "DETTIME switches",
one each on the front side and the back side. The DET TIME setting
values come into effect at power on.
*1. If the optimal Standstill determining time is already known, the value can be applied to the Monitoring Mode, without having to use
the Tuning Mode.
Functions
1
Use the "Operation Preset switch" on the back side to select either Standard Configuration or User Configuration. The selected configuration mode is enabled at
power-on.
-
Normally, please use Standard Configuration which is set as factory default.
-
If the Standstill determining time is found too long in the Standard Configuration mode, switch to User Configuration and adjust the Standstill determining time.
Standard Configuration
When G9SX-SM detects that the standstill detection input voltage is 10mV or less, it will turn on safety detection outputs, determining the motor is in a
standstill condition.
In Standard Configuration, any settings with the "Mode Preset switch" and both of the "Standstill Detection Time Preset switches" are disabled.
User Configuration
When G9SX-SM detects that the standstill detection input voltage has been 100mV or less for a predetermined Standstill determining time or longer, or when
G9SX-SM detects that the standstill detection input voltage has been 10mV or less, it will turn on safety standstill detection outputs, determining the motor is
in a standstill condition.
In User Configuration, two modes are available: Tuning mode (TUN) and Monitoring mode (MON). Either can be selected by setting the "Mode Preset
switch".
The selected mode is applied at power-on.
- 3 -

Marking
LED Indicators
Color Name Function
Power Supply Indicator
EDM input Indicator
Standstill detection input
ch1 Indicator - Blinks when an error relating to Standstill detection input ch1 occurs.(*1)
- Blinks when error relating to EDM (External Device Monitor) input occurs.(*1)
- Lights up while the Standstill detection input voltage for Z1-Z2 is below the
threshold voltage.
- Blinks when an error relating to Standstill detection input ch2 occurs.(*1)
- Lights up while the Standstill detection input voltage for Z3-Z4 is below the
threshold voltage.
- Lights up while high signal is input to T32
- Lights up while power is supplied.
Standstill detection input
ch2 Indicator
Safety standstill detection
output Indicator
- Lights up or blinks depending on the occurring error (*1)Error Indicator
PWR
EDM
CH1
CH2
ES
ERR
Green
Orange
Orange
Orange
Orange
Red
Setting Indicator
SET Orange
- Blinks when an error relating to Safety standstill detection outputs occurs. (*1)
- Lights up while Safety standstill detection outputs (ES1, ES2, ES3) are in
ON-state.
- Blinks when an error relating the selected configuration mode occurs. (*1)
- Depending on the status of Operation preset switch and Mode preset switch.
See below for details.
Standard Configuration: Turns off
Tuning mode in User Configuration: Blinks
Monitoring mode in User Configuration: Lights up
Change the value of the preset switches only when G9SX-SMis disconnected from the power supply.
The states of the preset switches come into effect when the power supply to G9SX-SMturns on. (*2)
Preset Switches
Name Function State/Value (position of switch)
Configuration
Preset Switch Selects either Standard configuration
or User configuration STD (Standard configuration: default setting)/USR (User configuration)
Mode
Preset Switch Selects either Tuning mode or Monitoring mode
in User configuration.(*3) MON (Monitoring mode: default setting)/TUN (Tuning mode)
Standstill determining
time Preset Switch Presets the Standstill determining time
in User Configuration (*4) 1/2/4/6/8/10/12/14/16/18/20/22/24/26/28/30 (default setting value) (*5)
Note:
*1. See 8 Fault Detection for details.
*2. In Tuning mode, changing of the "Standstill determining time Preset Switch" is immediately applied.
*3. Safety standstill detection outputs do not turn ON during the Tuning mode, even when a standstill condition is detected.
*4. Set both of the two Standstill determining time Preset Switches, one each on the front and back, to the same value.
*5. See the illustration below for setting the "Standstill determining time Preset Switches". Make sure that the direction of cutting edge of preset
switch is correctly pointed to the determining time value which must be set.
DET TIME DET TIME
ex.1) 28 second standstill
determining setting ex.2) 8 second standstill
determining setting
cutting edge
21
4
68
10
12 14 16 18
20
22
24
26
28
30 21
4
68
10
12 14 16 18
20
22
24
26
28
30
Operation Preset switch
Mode Preset switch
Standstill determining time Preset switch
EDM input
Power Supply(+)
Power Supply(-)
Standstill detection intput2 terminal
Standstill detection intput1 terminal
Auxiliary Error output
Auxiliary Monitor output
Safety Standstill detection outputs terminal
Appearance and Explanation of Each Parts
2
Ty p e G9SX-SM032-
- 4 -

- 5 -
*1
*2
*3
Power
supply
circuit
Type G9SX-SM032-
Internal Connection
3
A1
A2
Z1 Z2 Z2 Z3 Z4
X2X1
ES3ES2
Standstill output control
EDM input
Standstill
detection input 1 Standstill
detection input 2
Auxiliary
outputs control
ES1
T31 T32
*1 Internal power supply circuit is not isolated.
*2 Standstill detection inputs are isolated respectively.
*3 The Safety standstill detection outputs, ES1 - ES3, are internally redundant respectively.
(*2)(*2)
(6) (6)
100 max
115 max
35.5 max
(35)*1
Dimensions
4
Type G9SX-SM032
-
Note 1. Above outline drawing is for -RC terminal type.
*1.Typical dimension.
*2. For -RC terminal type only.

Specifications and Performance
Item TYPE G9SX-SM032-
III
50 ms Max.
Frequency: 10 to 55 to 10Hz,
Amplitude: 0.375mm half amplitude (0.75mm double amplitude)
-10 to +55 (No freezing or condensation)
25 to 85%RH
Approx. 200 g
Over voltage category (IEC/EN 60664-1)
Response time (ON to OFF state)
3.0 V Max.
(Safety standstill detection outputs and Auxiliary outputs)
ON-state residual voltage
0.1 mA Max.
(Safety standstill detection outputs and Auxiliary outputs)
OFF-state leakage current
(Permissible impedance : 100ohm Max.and 10nF Max.)
100m Max.Maximum cable length for
standstill detection inputs and EDM input
Vibration resistance
Mechanical shock resistance
Ambient temperature
Ambient humidity
Weight
300 m/s2(destruction)
100 m/s2(malfunction)
Terminal block:
Main body: IP20
IP40
Degree of protection
Detection voltage
(Standstill detection voltage) Standard Configuration: 10mV Max.
User Configuration: 100mV Max.
Insulation specifications
Item
TYPE G9SX-SM032-
100Mohm Min. (500VDC megger)
100Mohm Min. (500VDC megger)
2000VAC for 1min
2200VAC for 1min
2200VAC for 1min
500VAC for 1min
Insulation
resistance
Dielectric
strength
- Between Standstill detection input terminals connected together and
Power supply input terminals and other input and output terminals
connected together.
100Mohm Min. (500VDC megger)
100Mohm Min. (500VDC megger)
- Between Standstill detection input terminals connected together
and DIN rail.
- Between all terminals without Standstill detection input terminals
connected together and DIN rail.
- Between standstill detection inputs (Z1,Z2 Z3,Z4)
- Between Standstill detection input terminals connected together and
Power supply input terminals and other input and output terminals
connected together.
- Between Standstill detection input terminals connected together and
DIN rail.
- Between all terminals without Standstill detection input terminals
connected together and DIN rail.
- Between standstill detection inputs (Z1,Z2 Z3,Z4)
Note:
*1. Power consumption of loads not included.
*2. Please input voltage between 2 phases to Z1-Z2 and Z3-Z4.
*3.When a motor with AC240V or more is used,connect neutral point of the power supply to earth.
*4. For EDM input, use devices with contacts capable of switching micro loads of 24VDC, 5mA.
*5.While Safety standstill detection outputs are in the ON state, signal sequence shown below is output continuously for diagnosis.
When using the Safety standstill detection outputs as input signals to control devices (e.i.programmable controller), consider the
off pulse below.
*6.The following derating is required when units are mounted side-by-side.
- 0.2 A max. load current
typ.100ms
OFF
ON
360 s Max.
Ratings and Specifications
5
Ratings
Rated supply voltage
Power
input
Item
Inputs
Outputs
24VDC
TYPE G9SX-SM032-
-15% to +10% of rated supply voltage
4 W Max.
Standstill detection input (Z1-Z2/Z3-Z4) (*2)
480VAC max.(120Hz max.)
(*3)
sourcing output(PNP)
Load current: 300mA DC max.
(*6)
sourcing output(PNP)
Load current: 100mA DC Max.
Operating voltage range
Rated power consumption (*1)
Rated Input voltage
Standstill detection input : approx.660kohm
EDM input : approx.2.8kohm
(*4)
Internal impedance
Safety Standstill detection output (*5)
Auxiliary output
- 6 -

Application Examples
6
S14
A2
S24 S34 S44 S54
L1 X1 X2
T11
A1
T12 T21 T22 T31 T32 T33
Y1
T41 T42
KM2
KM1
+24V
+24V
KM1 KM2
OFF
AND
PLC etc.
Inverter
NC
open
Feedback loop
Feedback loop
KM1/KM2
UV W
G9SX-AD322-T15
Control circuit
A2
ES1 ES2 ES3
X1 X2
T31
A1
T32
Z1 Z2 Z2 Z3 Z4
+24V
PLC etc.
G9SX-SM032
Control circuit
stop signal
S3
Guard
42
41
12
11
11
12
E1 E2
lamp
M
KM2
KM1
Lock release
switch
S5
S1
Guard lock
Safety-door switch
Inverter
Timing chart
Guard lock Safety-
door Switch S1
Safety limit switch S2
Stop signal S3
Reset switch S4
KM1, KM2 NC contact
KM1, KM2 NO contact
Inverter operation
(signal for motor)
Lock release signal
Safety Standstill
detection output ES
Standstill detection
input 1 voltage
Standstill detection
input 2 voltage
Lock release switch S5
S1
KM1, KM2
M
:
Guard lock Safety-door Switch
S2 : Safety Limit Switch
S3 : Stop signal
S4 : Reset Switch
S5 : Lock release switch
: Contactor
: 3-phase motor
Devices
Motor rotation
Guard openclose Guard closeopen
able to open the guard
S4
S2
Note1: This example is corresponding to category 4 (Stop category 1).
Refer to‘7 Safety Category (EN ISO13849-1) for details.
For protecting the motor against short-circuit
due to incorrect wiring, etc., apply overcurrent
protective equipments;fuses, circuit-breaker, etc.,
with the ratings below.
Rated voltage:Greater than Standstill detection inputs
(the voltage supplied to the motor)
Rated current: 3A max
When a motor with AC240V or more is used,
connect neutral point of the power supply to earth.
- 7 -
G9SX-SM032(DC24V) <3-phase motor>
+ G9SX-AD322-T15(DC24V)
<Guard lock Safety-door switch + Safety limit switch 2ch input / manual reset>

G9SX-BC202
Control circuit
S14
L2 X1 X2
Y1
A1
T33
T32
T22
T11 T12 T21 T31
L1
A2
S24
KM2
KM1
+24V
+24V
KM1 KM2
PLC etc.
NC
open
Feedback loop
EDM input
KM1
KM2
A2
ES1 ES2 ES3
X1 X2
T31
A1
T32
Z1 Z2 Z2 Z3 Z4
+24V
PLC etc.
G9SX-SM032
Control circuit
Stop signal
S3
S2
Guard
42
41
12
11
11
12
E1 E2
lamp
M
KM2
U2 V2 W2
U1 V1 W1
KM1
KM4
KM3
Lock release
switch S5
Timing chart
Guard lock Safety-
door Switch S1
Safety Limit switch S2
Stop signal S3
Reset switch S4
KM1, KM2 NC contact
KM1, KM2 NO contact
KM3 NO contact
KM4 NO contact
Lock release signal
Safety Standstill
detection output ES
Standstill detection
input1 voltage
Standstill detection
input2 voltage
Lock release switch S5
S1
KM1, KM2
M
: Guard lock Safety-door Switch
S2 : Safety limit switch
S3 : Stop signal
S4 : Reset switch
S5 : Lock release switch
: Contactor
KM3, KM4 : Contactor for star-delta starter
: 3-phase motor
Devices
Motor rotation
G9SX-SM032(DC24V) <3-phase motor with Star-Delta wiring>
+ G9SX-BC202(DC24V)
<Guard lock Safety-door switch + Safety limit switch 2ch input / manual reset>
S1
Guard lock
Safety-door
Switch
S4
Guard openclose Guard closeopen
able to open the guard
Note1: This example is corresponding to category 4 (Stop category 0)
Refer to‘7 Safety Category (EN ISO13849-1) for details.
For protecting the motor against short-circuit
due to incorrect wiring, etc., apply overcurrent
protective equipments;fuses, circuit-breaker, etc.,
with the ratings below.
Rated voltage:Greater than Standstill detection inputs
(the voltage supplied to the motor)
Rated current: 3A max
When a motor with AC240V or more is used,
connect neutral point of the power supply to earth.
- 8 -

KM2
KM1
+24V+24V+24V+24V
KM1 KM2
PLC etc.
NC NC NC NCNC
Feedback loop
S14
A2
S24 S44 S54
L1 X1 X2 X3 X4 UA UB
T11
A1
T12 T21
Y1 Y3
T22 T61 T62
M1 M2
T71
Y2 Y4
T72 T31 T32 T33 T41 T42
OFF
AND
Auto
Manual
G9SX-GS226-T15
Control circuit
+24V
Emergency
stop switch Reset Switch
fault non-detect
lamp lamp
G9SX-BC202
Control circuit
S14
L2 X1 X2
Y1
A1
T33
T32
T22
T11 T12
11
12
21
22
T21 T31
L1
A2
S24
+24V
+24V
PLC etc.
NC
G9SX-SM032(DC24V) <3-phase motor>
+ G9SX-BC202(DC24V) <Emergency stop switch 2ch input / manual reset>
+ G9SX-GS226-T15(DC24V)
<Guard lock safety-door switch + Safety limit switch 2ch input / manual reset>
Inverter
open
A2
ES1 ES2 ES3
X1 X2
T31
A1
T32
Z1 Z2 Z2 Z3 Z4
+24V
PLC etc.
G9SX-SM032
Control circuit
Guard
42
41
12
11
22
21
E1 E2
M
KM2
KM1
Lock release
switch
S6
Guard lock
Safety-door Switch
UV W
Inverter
S3
S2
S1
S5
S4
Note1:This example is corresponding to category 3 (Stop category 2).
Refer to‘7 Safety Category(EN ISO13849-1) for details.
Note2: Power for the inverter is cut when the motor rotation is detected
in this system with a guard open.
Its response time is an accumulation of G9SX-SM and G9SX-GS.
Determine a safety distance to hazards in view of this response
time.
Timing chart
Emergency stop S1
Guard lock Safety-
door switch S3
Reset switch S2
Logical AND connection
input T41
Reset switch S5
Safety limit switch S4
KM1, KM2 NC contact
KM1, KM2 NO contact
Inverter operation
(signal for motor)
Lock release signal
Safety Standstill
detection output ES
Standstill detection
input 1 voltage
Standstill detection
input 2 voltage
Lock release switch S6
S1
KM1, KM2
M
: Emergency switch
S2 : Reset switch
S3 : Guard lock Safety-door switch
S4 : Safety limit switch
S6 : Lock release switch
S5 : Reset switch
: Contactor
: 3-phase motor
Devices Motor rotation
Guard openclose Guard closeopen
able to open the guard
rotate with inertia
For protecting the motor against short-circuit
due to incorrect wiring, etc., apply overcurrent
protective equipments;fuses, circuit-breaker, etc.,
with the ratings below.
Rated voltage:
Greater than Standstill detection inputs
(the voltage supplied to the motor)
Rated current: 3A max
When a motor with AC240V or more is used,
connect neutral point of the power supply to earth.
- 9 -

Z1 Z2 Z2 Z3 Z4
M
KM2
KM1
UV W
Inverter
* For protecting the motor against short-circuit due to incorrect wiring, etc.,apply overcurrent protective equipment: fuses, circuit-breaker, etc.,
with the ratings below.
Rated voltage: Greater than standstill detection inputs (voltage supplied to the motor)
Rated current: 3A max.
EDMPWR
ES1
X1
ES2
X2 A2
ES3
A1
T32T31
Z1
Z2 Z2
Z4
Z3
CH1
ES
ERR
CH2
SET
Terminal arrangement and LED indicators
TYPE G9SX-SM032-
Terminal
Name
Z1,
Z2
A1,
A2
Z3,
Z4
T31,
T32
X2
X1
ES1, ES2,
ES3
To turn on the Safety standstill detection
outputs,both Standstill detection inputs must
be below the threshold voltage. Otherwise,
Safety standstill detection outputs will NOT be
turned ON.
When the wiring between the motor and
G9SX-SMbreaks, G9SX-SMdetects it as
failure of the wiring or continues to operated
as motor is rotating, regardless of the status
of motor.Thus the breakage of wiring does
not lead to a dangerous situation.
Connect the power source to the A1 and A2
terminals. Connect the power supply plus to the A1 terminal.
Connect the power supply minus to the A2 terminal.
Wiring of inputs and outputs
T31 T32
EDM input
KM
T31 T32
To turn on Safety standstill detection outputs,
ON-state signals should be input to T32.
Otherwise, Safety standstill detection outputs
will not be turned ON.
Turns ON/OFF according to the state of
standstill detection inputs and EDM input.
Outputs a signal of the same logic as Safety
standstill detection outputs
Connect Z1 and
Z2 to the motor
lines respectively.
Connect Z3 and
Z4 to the motor
lines respectively.
External device
is not monitored.
External device
is monitored.
Keep these outputs Open when NOT used.
Keep these outputs Open when NOT used.
Keep these outputs Open when NOT used.
Signal Name
Standstill detection
input 1
Power supply
input
Standstill detection
input 2
EDM input
Safety Standstill
detection output
Auxiliary Monitor
output
Auxiliary Error output
Description of operation
Wiring
Turns on when the error indicator is blinking or lit.
Reference data
Standstill detection input voltage in motor rotate frequency
Note1.This graph shows a typical data of a 3-phase motor, and NOT
guaranteed performance.Performance will depend on
characteristics of the motor.
Freewheel rolling frequency
2
010 20 30 40 50
4
6
8
10
Hz
[]
Standstill detection
Input Voltage [V]
- 10 -

7
The G9SX-SMcan be used for PL=e and Category 4 required by EN ISO 13849-1 European standard.
Refer to the following link for the Safety-related characteristic data:
http://www.fa.omron.co.jp/safety_6en/
This does NOT mean that G9SX-SM can always be used for required category under all the similar conditions and situations.
Conformity to the categories must be assessed as a whole system.
When using G9SX-SM for safety categories, be sure to confirm the conformity as a whole system.
For conformity to Safety Category 4, please check the following points;
1) Connect a fuse to each of the Standstill detection input lines.
2) Provide signals of different phases for the Standstill detection inputs (Z1-Z2, Z3-Z4).
3) Connect Guard lock Safety-door switches to any one of Safety Standstill detection outputs: ES1, ES2 or ES3.
4) Input the signal through a NC contact of the contactor to EDM input T31-T32.(Refer to '6. Application Examples')
5) Be sure to connect A2 to ground.
Performance Level and Safety category of EN ISO13849-1
Expected causesOther
indicators
Checking points and measures to takeFaults
ERR
indicator
1)
Failures involving the wiring of Standstill detection input 1
2) Inverter dynamic brake setting
3) Failures of the parts of the circuits of Standstill
detection input 1
1)
Failures involving the wiring of Standstill detection input 2
2) Inverter dynamic brake setting
3)
Failures of the parts of the circuits of Standstill
detection input 2
1) Check the disturbance level around
G9SX-SM and its related system.
2) Replace with a new product.
1) Check the wiring to Z1 and Z2.
2)
Set the brake time at less than 30 seconds
3) Replace with a new product.
1) Check the wiring to Z3 and Z4.
2)
Set the brake time at less than 30 seconds
3) Replace with a new product.
1) Frequency of standstill detection input is out of
range. 1) Confirm the operation frequency of the
motor is 120Hz or less.
1) Check the wiring to T31 and T32
2)
Separately wire to T31 and T32 from the
power line etc., of the inverter.
3) Replace with a new product.
1) Failures involving the wiring of EDM input.
2) Excessive electro-magnetic disturbance
3) Failures of the parts of the circuits of EDM input
1) Incorrect set values of Standstill detection time
preset switches.
2) Failures of the parts of the circuits of mode settings.
1) Supply voltage outside the rated value
1) Confirm the set values of the two of
Standstill detection time preset switches.
2) Replace with a new product.
1) Check the supply voltage to G9SX units.
Fault by electro-magnetic
disturbance or of internal
circuits.
1) Excessive electro-magnetic disturbance
2) Failures of the parts of internal circuits
Faults involved with
Standstill detection input 1
Faults involved with
Standstill detection input 2
Faults involved with
Standstill detection input
Faults involved with
EDM input
Faults involved with
Safety Standstill detection
outputs
Faults involved with
Operation mode settings
Supply voltage outside
the rated value
When G9SX-SM detects a fault, ERR indicator and/or other indicators light up or blink to show the information of the fault.
Check and take needed measures referring to the following table, and then apply supply voltage to G9SX-SM.
Fault Detection
8
Blink
CH1 Blink
Light
up
CH2 Blink
EDM Blink
CH1 and CH2
Blink at once
ES Blink
SET Blink
If any other indicator than ERR Indicator blinks, check and take needed actions referring to the following table.
ERR
indicator
Tuning mode operation
SET Blink
Light off
The other
indicators Expected causes of the faults
1) Failures involving the wiring of Safety Standstill
detection outputs
2) Excessive electro-magnetic disturbance
3) Failures of the parts of the circuits of Safety
Standstill detection outputs
4) Impermissible high ambient temperature
1) Check the wiring to ES1, ES2 and ES3.
2) Separately wire to ES1, ES2 and ES3
from the power line etc.of the inverter.
3) Replace with a new product.
4) Check the ambient temperature and
spacing around G9SX-SM.
Conditions Expected causes of the faults
Operating mode is in Tuning mode of
User configuration.
Check if the Operation preset switch and the Mode
preset switch on the back side are properly set.
In the User Configuration mode, Safety standstill
detection outputs will NOT be turned on.
The All
(without PWR)
indicators Blink
- 11 -
Note: Specifications subject to change without notice.
OMRON EUROPE B.V. (Importer in EU)
Wegalaan 67-69, NL-2132 JD Hoofddorp
THE NETHERLANDS
PHONE: 31-2356-81-300 FAX: 31-2356-81-388
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A.
PHONE: 1-847-843-7900 FAX: 1-847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
438A Alexandra Road # 05-05/08,
Alexandra Technopark Singapore 119967
SINGAPORE
PHONE: 65-6-835-3011 FAX: 65-6-835-2711
OMRON Corporation (Manufacturer)
Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530
JAPAN
OMRON (CHINA) CO., LTD.
Room 2211, Bank of ChinaTower, 200Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
PHONE 86-21-5037-2222 FAX 86-21-5037-2200
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