Oneida Air Systems Mini GORILLA XXP010101 User manual

May vary slightly in appearance.
Shown with optional Mobile Cart
and 17 Gal. Drum.
Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, NY 13204
Phone [phone].476.5151 Fax [phone] www.oneida-air.com
Owner’s Manual
1-10
ZBM000024
TM
U.S. Design Patent
No. D604,464
XXP010101
XXP010100

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Mini-Gorilla Owner’s Manual O.A.S. 2010
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Thank You for Choosing an Oneida Air Systems Product!
OAS manufactures and sells dust collection equipment only. Our qualied technicians and sales staff are available
8:30am - 6:00pm EST Mon. - Thurs. and 8:30am - 5:00pm EST Fri. to answer any questions concerning OAS products
and dust collection. Call for ductwork design and ductwork quotes, including system pricing and shipping cost.
Read the entire Owner’s Manual before installing or operating system!
Proudly Made
in the USA
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X
2
3
3
4
5
6 - 7 - 8
9
10
11
12
System Start-Up Information
General Specications & Fan Performance Curve
Filter Maintenance
Parts List
Dimensions
General Assembly Instructions
Fan Motor Maintenance
Troubleshooting
Fire Hazards - Read Before Installing System
Terms and Conditions
Table of Contents Page

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I. System Start-Up Information
Caution
Warning
Warning
1. Read the installation and maintenance instructions as well as the recommended safety practices in
this manual.
2. Have Dust Bin in place and sealed before running collector.
The Dust Collector & Fan is heavy! Handling and installation should
always be performed by healthy individuals. Additional help may be re-
quired. In addition to the following instructional manual, care should be
taken to ensure compliance with specic safety requirements mandated
by federal, state and local codes.
Keep clear of exhaust. Keep hands and objects clear of inlet and outlet.
Make certain amperage is not outside operating limit indicated on motor
plate! If amperage is too high - shut down immediately! (See Trouble-
shooting section.)

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II. General Specications
600 cfm
Industrial Baldor TEFC 1.5hp motor
110 / 230v - 16 / 8 amps / 1.15 Service Factor
5” dia. inlet
Composite fan wheel - Backward inclined, non-sparking,
non-ferrous.
Sound 76 dBA
40 Sq. Ft. Filter media / Spun-Bonded
600 cfm
Industrial TEFC 1hp motor
115v - 9.6 amps / 1.15 Service Factor
5” dia. inlet
Composite fan wheel - Backward inclined, non-sparking,
non-ferrous.
Sound 76 dBA
40 Sq. Ft. Filter media / Spun-Bonded
1.5hp Mini Dust Gorilla System -
XXP010100
1hp Standard Mini Dust Gorilla System -
XXP010101
III. Filter Maintenance
External Filter Cartridge Cleaning Intervals
Cleaning Procedures for HEPA Filters
Gasket Repair / Replacement
Remove lter from collector. Hold nozzle at least 6” away from
lter pleats* Wear a mask, safety glasses and do it outside.
A hand-held compressed air nozzle should be used to backush (with 30 - 60 psi air) by running the nozzle up and down the
exterior of the lter cartridges. If a residue on the inside (ePTFE membrane side) of the lter cartridge remains, low velocity
compressed air may be used directly on the inside, but care must be taken not to damage the membrane.
If there is signicant backside blinding, compressed air may be used. However, forcing the dust further into the media from
the backside is likely.
Wahing the lter cartridge with a high pressure water jet or stream is not recommended. Washing in place must be done
only after air cleaning and with no greater than 40 psi water, unassisted by a nozzle or jet acceleration. A water force similar
to a soft garden spray attachment is appropriate. Filter must be thoroughly dry before using again.
Gaskets may become loose over time and should be repaired or replaced as follows:
1. Remove the gasket completely. Excess adhesive should be removed from the endcap.
2. Roughen the surface of the endcap where the gasket attaches with an emery cloth.
3. Clean the gasket and endcap with isoprpyl alcohol to remove residue.
4. Apply liquid silicone (GE RTV-118) to the endcap and attach the gasket.
5. Apply a small bead of silicone (GE IS808) to ID and OD of the gasket.
6. Allow the silicone adhesive to cure a minimum of 24 hours before using the lter.
*WARNING: A close, direct blast with the compressed air nozzle
too close to lter, may damage lter media. Always wear safety
glasses and mask while blowing off lter.
Caution: Fine dust collected in lter is hazardous
to your health! Do not breathe!

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IV. Parts List
1. Unpack contents of all boxes.
XXP010100 - 1.5hp System:
STG001600 - Mobile Cart SMS001600 - Wall Bracket
SEK170501 - 17 Gal. Steel Drum Kit
XXP010101 - 1hp System:
BXI001605 (1) Blower 1.5hp
SCX001605 (1) Cone
FCS131340 (1) 3”x 13” Spun-Bond Filter
DHF050000 (10”) Flex Hose 5” dia.
ZBM000024 (1) Mini-Gorilla Owners Manual
AHX001605 (1) Hardware Kit
VRT010004 (1) Stand Leg Front
VRT010003 (2) Stand Leg Rear
STP001605 (1) Base Tray
RSR320050 (1) 1/2” Rod 32.5” L
AHX001600 (1) Hardware Kit
SFX170500 (1) Drum Lid 5” Inlet
SES170000 (1) 17 Gal. Steel Drum
BXI001606 (1) Blower 1hp
SCX001605 (1) Cone
FCS131340 (1) 3”x 13” Spun-Bond Filter
DHF050000 (10”) Flex Hose 5” dia.
ZBM000024 (1) Mini-Gorilla Owners Manual
AHX001605 (1) Hardware Kit
AFB155175 (6) 5/16” - 18x 3/4” Hex Head Bolts
AFJ051602 (3) J Bolt 5/16” - 18x 2”
AFS015920 (4) Bolt 1/4” - 20x 3/4” Hex Head
AFT000001 (3) Thumb Nut 5/16”x 18
AFT025200 (4) Nut 1/4 - 20 U Spring
AFT155175 (6) Whiz Lock Nut 5/16
AFW025000 (4) Washer Flat USS 1/4”
AFW180000 (12) Washer Flat USS 5/16”
RCP050000 (1) Silicone Plug .438”x .687”x 1”
RGZ025050 (5’) Gasket 1/4”
ACB060000 (2) Clamp Band 3 - 6”
AFT051618 (8) Clips
AFB025200 (6) Carriage Bolt 1/4” - 20x 2”
AFB038001 (2) Eye Bolt 3/8” - 16 x 1”
AFS125016 (3) Threaded Tube Connect 1 1/4” x 16
AFT000050 (2) Cap Nut Unthreaded Shaft 1/2”
AFT900006 (6) Nylock Nut 1/4 - 20
AFW025000 (6) Washer Flt USS 1/4”
AFW050000 (4) Washer Flat 1/2
RFG010000 (3) Stand Top Gusset
RHC000004 (1) Caster 3” Brake Thrd. Stem
RHW000080 (2) Wheel 8” x 175 Diamond Tread
AFB155175 (6) 5/16” - 18x 3/4” Hex Head Bolts
AFJ051602 (3) J Bolt 5/16” - 18x 2”
AFS015920 (4) Bolt 1/4” - 20x 3/4” Hex Head
AFT000001 (3) Thumb Nut 5/16”x 18
AFT025200 (4) Nut 1/4 - 20 U Spring
AFT155175 (6) Whiz Lock Nut 5/16
AFW025000 (4) Washer Flat USS 1/4”
AFW180000 (12) Washer Flat USS 5/16”
RCP050000 (1) Silicone Plug .438”x .687”x 1”
RGZ025050 (5’) Gasket 1/4”
ACB060000 (2) Clamp Band 3 - 6”
AFT051618 (8) Clips
5/16” Bolts / Washers / Whiz Nuts are in other hardware package.

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V. Dimensions
Approx. 39”
Approx. 15”
Width with Filter - Approx. 29”
Width with Filter
& Mobile Cart -
Approx. 36”
Approx. 62”

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Assembly Instructions for Wall Bracket
1. Before you attach the wall bracket to the wall, you must
determine the proper height the collector has to be hung at.
This height will be determined by the height of the dust drum
you are using.
2. There are two ways to attach your collector to a stud-
ded wall. You can either attach a sturdy board between two
studs and then attach the wall bracket to the board or using
the center slots, attach the wall bracket to a single stud in
the wall. Use the appropriate hardware to hold the bracket
to the wall. The collector and wall bracket are heavy. Make
sure the bracket is level when it is attached.
3. The collector can only be attached to the wall bracket
with the cyclone inlet in front as shown in picture. Line up
the holes in the cyclone support ring with the slots in the top
of the wall bracket and use the provided bolts, two washers
and nut to attach the collector to the bracket through the
three slots in the bracket.
*Note: A spacer may be needed between the bracket and
the support wall so the ex hose from the bottom of the
cyclone lines up with the dust drum opening.
12.5”
12”
10”
13.5”
12”
12.5”
Top
Front
Side
VI. General Assembly Instructions
35 / 55 Gal.
23” (35 Gal.)
35” (55 Gal.)
30” (35 Gal.)
42” (55 Gal.)
Minimum to bottom
edge of Bracket
2.5”
Spacers
If Desired
Optional 17 Gal. Drum will
t tight against the wall.
Shown with
35 Gal. Drum.

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1. Take supplied clips and slide over rim of cyclone making
sure at part of clip is on the top and hole in clip is aligned
with hole in cyclone rim.
To attach motor to cyclone.
1
2
2. Carefully, with help, lift Fan Blower (It is heavy!) onto top
of cone, aligning holes with clip holes. Put washer over hole,
then put bolt in and tighten carefully. No nut is needed.
Gasket
1A. Peel paper
backing off of gasket
material and attach to
top of cone outside of
clips as shown, making
sure there is no gap
in gasket where ends
meet.
1A
Assembly Instructions for Motor and Cyclone
3. Attach the Magnetic Starter to a
leg with supplied clamps with bolts if
you have the mobile cart or a sturdy
surface if you are wall mounting it.
3
6. Attach lter to plate as shown using the (3) J - Hooks.
Make sure that rubber gasket is tightly and evenly com-
pressed against the collector plate..
4. Plug hole in lter plate with the included plastic plug
from inside of lter as shown.
5. Hook J - Hook over metal lip of lter and secure with
black thumb nut
6
5
4
Clamp Drum top to Dust Drum then attach ex hose to
top of drum with Band Clamp and attach other end to bot-
tom of cone with another band clamp. You may need to
shorten length of ex hose to t underneath cone.
Attach included 10’ of 5” dia. ex hose to
inlet with band clamp and your system is
ready to go!

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Assembly Instructions with the Mobile Cart
7. Cyclone should be mounted to mobile stand. Carefully,
with help, ip cyclone cone right-side up and proceed with
assembly of Motor / Fan Wheel to the top of the Cyclone
using the instructions from the previous page.
5. Put wheel through front tab on bottom of tray then reas-
semble wheel unit with washer, PVC spacer, Rubber spacer
and knurled nut. Tighten nut to expand rubber spacer so wheel
ts snugly in front leg.
6. Put assembly in leg then tighten nut above tab with wrench
to tighten wheel in leg.
Front wheel assembly.
Wheel Washer
Knurled
Metal Nut
Gray PVC Spacer
Black Rubber Spacer
1. Start with Cone. Do not attach motor until the cart is fully as-
sembled.
3. Put end cap on axle then put on wheel / washer / through
the eye bolt / washer then through the tubes on the bottom
of the tray as shown in diagram below, then repeat on the
other side.
2. Before you attach the legs to the bracket, you must put end
caps in all of the legs. To do this, start with the front bent leg.
Screw an eye bolt into the end cap as shown above then gently
with a hammer, hit the eye bolt to force the end cap evenly into
the leg end until it is ush and centered. Remove the eye bolt
from the front leg and repeat this procedure with the straight
back legs, leaving the bolts in the end caps. The axle goes
through the back leg eye bolts.
Using the provided longer bolts, attach the legs to the brackets,
then put the bracket and leg on the underside of cone ring as
shown and attach with the shorter bolts. Make sure the bent leg
is in front and the straight legs with the eye bolts are in the back.
End Cap
Wheel
Washers
Eye Bolt / Leg
Tray
Axle
Bent Front
Leg
Eye
Bolts
Eye Bolt &
End Cap

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VII. Fan Motor Maintenance - for 1.5hp Industrial Motor only
Per Baldor specications, their 2 pole motors (3600 RPM) motors are to be relubricated every 5500 hours.
Grease Fittings Locations
Procedure
Clean the grease tting (or area around grease hole, if equipped with slot-
ted grease screws). If motor has a purge plug, remove it. Motors can be
re-greased while stopped (at less than 80 C) or running. Apply grease gun to
tting (or grease hole). Too much grease or injecting grease too quickly can
cause premature bearing failure. Slowly apply the recommended amount of
grease, taking 1 minute or so to apply. Operate motor for 20 minutes, rein-
stall purge plug if previously removed. Caution: Keep grease clean. Mixing
dissimilar grease is not recommended.

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VIII. Troubleshooting
Motor Overheating
Poor Dust Pick-Up at Woodworking Machines
Filter Clogging
Excessive Vibration
The motor’s internal circuit breaker will trip if the motor is overheating.
System should be completely bolted and sealed together.
Ductwork should be completely installed and sealed with sealant.
Air leaks between the collector and dust bin.
Motor not properly wired. Check wire connections.
- The lid of the dust bin and the cyclone must be in place and sealed when operating the dust collector.
- Make sure ex hose is not torn and the hose clamps are tight.
- Check drum lid; cover should have a foam seal and be well seated.
- Check for holes or leaks in the dust bin barrel.
Motor amperage too high - Shut system down.
Caused By:
Caused By:
Caused By:
Caused By:
- Check motor rotation - See wire diagram
Check breaker box. Make sure incoming power supply matches motor specications.
Improper motor rotation - Running backwards will reducer suction by 30%.
Make sure all ductwork is sealed. Large air losses will occur even through small cracks in the ductwork.
Use silicone, duct tape or duct mastic compound as a sealant.
Check for air leaks between collector and dust bin.
Close all unused blast gates at your woodworking machines.
Examine hood design for weaknesses according to the ductwork guide.
Check for a restricted pipe, too small a hood port or too small a branch line. See branch line diameter chart
in ductwork guide.
Be sure that your lter is clean. See lter cleaning directions.
Air leakage between cyclone and dust bin. Cyclone and dust bin must be air tight. Even small leaks can will cause
poor pre-separation in the cyclone.
Large chips clogging the lter:
- Check for a leak in the dust bin, ex coupling or lid. Check for split or torn ex coupling. (See also: Motor Over-
heating Section above.)
- Make sure dust bin has not over lled. Dust bin should be emptied before dust reaches top of container.
- Interruption of air ow, such as vacuuming chips with a ex hose connection, will increase lter maintenance.
- Minimum 4” diameter pick up at tool location. Less than 4” will restrict air ow into collector and will increase lter
maintenance, If there is not enough air entry in system, open more blast gates.
- Make sure clamp around cyclone is tight and sealed with silicone.
Loose mounting bolts.
Excessive system pressure or restriction of air due to closed blast gates.
Accumulation of foreign material on the fan wheel.
Inadequate support structure.
Note: If you continue
to experience difculty
with your collector, call
Oneida Air Systems at
1.800.732.4065 for assis-
tance.

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.
IX. General Safety Recommendations -
Oneida Collectors are designed for WOOD Dust only!!
Read Before Installing and Operating.
Wood shaping and cutting processes generate wood chips, shavings and dust. These materials are considered combustible. Air-
borne wood dust below 420 microns in size (.017 of an inch) in certain concentration ranges when ignited can deagrate (burn quickly).
An ignition source such as a spark, or ember, can ignite a dust mixture resulting in an expanding ame front, which can cause an explo-
sion if tightly contained. A disturbance that raises a cloud of accumulated ne dust can raise additional dust clouds, which can cause a
series of explosions that can level an entire building. Until this type of re has been witnessed, it is difcult to believe the devastation.
This type of re is rare but worth safeguarding against.
The best way to avoid a wood shop re is to keep the shop clean. A shop ankle deep in dust with layers of ne dusteverywhere is an
accident waiting to happen. A good dust collection system reduces overall re hazards but also adds new concerns. A re hazard is still
present. Combustible material is now in the dust collector and storage container.
The following points are worth heeding:
It is the buyer’s responsibility to follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and
regulations when installing and operating this dust collector.
Fire Marshalls may want the unit located outside of the building. If the collector is located inside the facility, controls such as spark
detection, suppression, or explosion venting may be required.
Most local jurisdictions consult or adopt NFPA (National Fire Protection Agency) codes. However, other codes may apply. Local
codes may vary from jurisdiction to jurisdiction.
NFPA 664 Code book, “Standard for the Prevention of Fires and Explosions in Wood Processing and Woodworking Facilities”, ap-
plies to woodworking operations that occupy areas of more than 5,000 sq. ft. or to areas where dust producing equipment requires
an aggregate dust collection ow rate of more than 1500 cfm (cubic feet per minute). This exempts some small operators from the
NFPA code 664, but other codes may apply in your jurisdiction. Consult your local Fire Marshall for help. Additional information can
be found in NFPA Code Book 664.
The customer assumes the responsibility for contacting their insurance underwriter with regard to specic application requirements of
explosion venting or if additional re protection and safety equipment may be required.
Do not use this product to collect other types of dust or ammable vapors.
Fire or explosion may occur!
- Never collect sparks from a bench grinder into a wood dust collector.
- Never introduce sparks or sources of ignition into the dust collector.
- Personnel should keep at least 20 feet away from unit.
- Check dust bin frequently and before leaving the shop for smoldering material.
Keep portable Fire Extinguishers handy.
- The ABC type (dry chemical) is generally a good choice for small wood shops.
- Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire Extinguishers).
- Be especially careful with sanding units. They can produce concentrations of dust in the combustble range. Make certain enough air
volume is at the suction point to capture all the particulate generated.
- Empty dust bin and clean lter often, especially when sanding.
- Don’t overload woodworking equipment, especially sanders. Excessive frictional heat can spontaneously ignite dust.
Sparks can be generated in several ways:
- High-speed sanders and abrasive planers may strike foreign material.
- Saws and edgers may strike foreign material and create a red hot metal fragment.
- Knots in hardwood can create frictional sparks.
- Tramp metal when drawn into the collector can spark against ductwork.
- Check wood stock for old nails and screws which can create red hot metal fragments.
Avoid excessively large wood waste storage bins.
Always check storage bins for smoldering material before leaving for the day. Electrically ground all equipment and ducting.
Static sparks can ignite wood dust. (Avoid using PVC drainpipe). Don’t allow accumulation of layers of ne dust on horizon-
tal surfaces. (Especially overhead lights, electrical boxes, and fuse panels which can ignite).

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.
Please look over the shipped order very carefully in the presence of the delivery person for damage or incom-
plete shipment before signing the delivery receipt. Please note any tears or irregularities in shipping packaging,
however slight, on the shipping delivery receipt. This could be an indication of extensive concealed damage. The
shipping company will not take responsibility if the damage is not noted on the delivery receipt. In the event of
shipping damage, call OAS Customer Service immediately at 1.800.732.4065 so we can expedite replacements.
Please check in all parts within 3 days from receiving order. Notify OAS immediately of any missing or incorrect
parts. OAS does not accept any claims for damage or shortage after 3 days from date of delivery.
X. Terms and Conditions
Checking in Order
Oneida Air Systems warrants products it manufactures for a period of 1 or more years depending on the product
to the original purchaser from the date of purchase unless otherwise specied. Items not manufactured by OAS
are limited to their own manufacturer’s warranties. All electrical items such as magnetic starters, remotes, sensors,
pumps, and accessories are limited to 90 days. This warranty does not apply to defects due directly or indirectly to
misuse, negligence, accidents, abuse, repairs, alterations, improper wiring or lack of maintenance. This is Oneida
Air Systems sole written warranty and any and all warranties that may be implied by law, including any merchant-
ability or tness, for any particular purpose, are hereby limited to the duration of this written warranty. OAS does
not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manu-
facturer so warrants. In no event shall OAS’s liability under this warranty exceed the purchase price paid for the
product and any legal actions brought against Oneida Air Systems shall be tried in the State of New York, County
of Onondaga.
Oneida Air Systems shall in no event be liable for death, injuries to persons or property or for incidental, contin-
gent, special, or consequential damages arising from the use of our product.
Oneida Air Systems does not warrant or authorize use of wood dust collectors for other purposes. This includes
wood products that are treated, coated, or otherwise altered from their natural state.
Limited Warranty
*Note: Motors should be protected from extreme weather to prolong motor life. Single phase motors
should only be started and stopped up to 4 - 10 times per hour. Starting single phase motors more fre-
quently can cause heat build up and can cause the motor overload to trip or cause motor damage. In gen-
eral, motors should be started and stopped as little as possible for maximum lifespan and best economy
(electrical use).
Delivery Risk of Loss
Products will be shipped to Buyer’s single destination. Title and risk of loss shall pass to the Buyer upon deliv-
ery to such destination. Buyer pays transportation expenses. Dates of shipment are advisory and OAS will make
reasonable efforts to ship on or before the date states for shipment, however, OAS shall not incur any liability for
failure to ship on that date.
Returned Goods Policy
Buyer must inform OAS of any shortage or damage, by so noting in writing, on the freight delivery bill prior to
signing to indicate receipt of shipment. All claims, including claims covered under the limited warranty, are subject
to inspection and investigation by OAS. OAS reserves the right to inspect and investigate all returned products
before Buyer’s claim is settled. All products returned for a refund must be unused and resaleable and purchased
within the last 30 days. There are no refunds on ex hose or custom made components. There will be a 25% re-
stocking fee applied to any returned items. Buyer must call and get an RMA#. (Return authorization number.)
Merchandise must be shipped to us prepaid.
Installing a dust collection system will greatly reduce airborne dust levels in your shop. However,
NIOSH recommends that respirators must be worn if the ambient concentration of wood dust exceeds
the prescribed exposure limit. If in doubt, wear a NIOSH mask.