Oneida Air Systems Super Dust Gorilla 2hp User manual

Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, NY 13204
Phone [phone].476.5151 Fax [phone] www.oneida-air.com
Shown with
optional Stand.
Models may vary slightly
in appearance.
9_11
Super Gorilla Owner’s Manual
2 / 2.5 / 3 & 5hp

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Combined Super Gorilla Owner’s Manual © O.A.S. 2010
Thank You for Choosing an Oneida Air Systems Product!
OAS manufactures and sells dust collection equipment only. Our qualied technicians and sales staff are available
7:30am - 6:00pm EST Mon. - Thurs. and 7:30am - 5:00pm EST Fri. to answer any questions concerning OAS products
and dust collection. Call for ductwork design and ductwork quotes, including system pricing and shipping cost.
Read the entire Owner’s Manual before installing or operating system!
Proudly Made
in the USA
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III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
XIII.
XIV.
XV.
XVI.
XVII.
XVIII.
XIX.
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System Start-Up Information
Commercial Congurations
General Specications & Fan Performance Curve
Dimensions
General Assembly
General Assembly Instructions
Bracket Assembly
Filter Assembly
Filter Maintenance
Directions for Cleaning External Filter & Clipping Dust Pan
Fan / Blower Wiring Diagram
Troubleshooting
Fire Hazards - Read Before Installing System
Terms and Conditions
Stand Assembly
Accessories
Fan Motor Maintenance
Optional Remote Controller Diagram
Optional Filter Efciency Gauge Mounting Instructions
Table of Contents Page

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Combined Super Gorilla Owner’s Manual © O.A.S. 2010
I. System Start-Up Information
The Dust Collector & Fan / Blower is heavy! Handling and installation should always be performed
by experienced and trained personnel who have experience with rotary equipment. In addition to
the following instructional manual, care should be taken to ensure compliance with specic safety
requirements mandated by federal, state and local codes.
1. Read the installation and maintenance instructions as well as the recommended safety practices in this
manual
3. Motor is pre-wired at the factory. If magnetic starter trips circuit, check the following:
1. Dust drum securely fastened to discharge of cone?
2. Is ductwork installed at cyclone inlet?
2. Install ductwork completely before operating collector:
A.) Seal ductwork with silicone sealant or duct tape.
B.) Have dust bin in place and sealed.
Caution
Warning
Warning
Do not operate Fan / Blower unless Fan Housing is attached to Cyclone body and Dust Drum is in
place. Dust Drum and Cyclone must be in place and sealed or motor will overheat!
If amperage is too high - shut down immediately! See Troubleshooting section.

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Combined Super Gorilla Owner’s Manual © O.A.S. 2010
II. Super Dust Gorilla Congurations
Shown with
optional Stand.
1. External Cartridge Filter - Silencer Included with Filter
Caution:
Cartridge Filter Media
Pat. Pend. Flame Guard Arrestor
If exhaust air is vented outside you must provide make up / return air.
Flue gases (carbon monoxide) can be drawn into the shop from furnaces,
water heaters or other appliances.
95 Sq. Ft (2hp) / 110 Sq. Ft. (2.5 / 3 / 5hp)
GE Certied (H-12) HEPA media. MERV 16+ rated.

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Combined Super Gorilla Owner’s Manual © O.A.S. 2010
III. General Specications & Fan Performance Curves
System
Performance
System
Dimensions
Options
Ht. w/ 35 Gal. Drum: (2 / 2.5hp) 92” Wall Mount
(3hp) 94” / (5hp) 97.5” Wall Mount
Footprint w/ Ext. Cart.: 27” x 53”
Inlet Diameter: Full Welded (2 & 2.5hp) 7” w/ Neutral Vane
(3 & 5hp) 8” w/ Neutral Vane
Outlet: Rectangle (Square to Round Adapter included)
Weather-Proof Cyclone and Fan Blower
Seam-Welded Cyclone Body
Duct Design Service
Stand for Free Standing Unit
55 Gal. Steel or Fiber Drums
Bag Gripper, Plastic Bag Hold-Down System
Remote Starter - Radio Frequency
Integral
Fan Blower
Filter Media
Included
Sound Level
Dust Bin
U.S. Made Baldor - 2 / 2.5 / 3 / 5hp 1 Ph
TEFC Motor, (2 - 3hp) 1.15 Service Factor / Insulation Class F
Voltage: (2hp) 230V / (2.5hp) 208 - 230V
(3hp) 230V / (5hp) 230V
Amperage: (2hp) 11.5A - (2.5hp) 11.5 - 10.9A
(3hp) 14.5A - (5hp) 19.5A
95 (2hp) / 110 Sq. Ft. (2.5 / 3 / 5hp)
GE Certied (H-12) HEPA media. MERV 16+ rated.
2 Yr. Warranty / Patented Internal Silencer
Heavy Duty One Piece Wall Bracket
Magnetic Starter -
Filter Grounding Wire
Pat. Pend. Flame Guard Arrestor
With Standard Silencer & Filter: (2hp) 75 - 78 dBA @ 10’
(2.5 / 3 / 5hp) 79 - 82 dBA @ 10’
35 Gallon Fiber Drum. Other Sizes & Types Available.
Cast Aluminum Alloy 356-51 / Backward Inclined /
Non-Sparking, Non-Ferrous as Required by NFPA
Fire Code / Dynamic, Two-Plane Balanced to ISO 6.3
Specications. The Same as Aircraft Turbine Rotors.
Industrial
Quality
Motor
w/ On-Off Switch Preset for Add-On Remote with
Amperage Overload Protector (1 Phase)
(2hp) 2158 CFM - (2.5hp) 2959 CFM - Free Fan Rating
(3hp) 2331 CFM - (5hp) 2976 CFM - Free Fan Rating
(2hp) 1349 CFM @ 2.3” SP w/ Filter
(2.5hp) 1440 CFM @ 2.3” SP w/ Filter
(3hp) 1554 CFM @ 1.8” SP w/ Filter
(5hp) 1860 CFM @ 2.5” SP w/ Filter
XGK020105H
XGK025105H
XGK030105H
XGK050105H
2hp Super Gorilla 1 Phase
2.5hp Super Gorilla 1 Phase
3hp Super Gorilla 1 Phase
5hp Super Gorilla 1 Phase
Part # Description
Patented
Internal Silencer
Outlet can be
rotated independent
of the inlet
Shown with Optional
Stand.
*Oneida reserves the right to change or modify specs and system
appearance without notice. Actual system appearance may vary.
Patent
Pending
(2 / 2.5hp)
92”
(3hp)
94”
(5hp)
97.5”
Dimensions shown w/ 2” ex hose
between drum and cone collars.
Allow 1 - 2” from
ceiling for motor
venting.
13.00 /
18.00
HEPA
Filter
Media

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Combined Super Gorilla Owner’s Manual © O.A.S. 2010
IV. Dimensions
For Minimum Mounting Heights w/ 39” Filter
*Dimensions subject to slight variation in manufacturing.
6
13.00 (2hp)
18.00 (2.5 - 5hp)
49” / 53”
13.00 (2hp)
18.00 (2.5 - 5hp)
8.00 (3 / 5hp)
(2 / 2.5hp)
2 & 2.5hp -
92.00”
3hp - 94”
5hp - 97.5”
2 & 2.5hp
81”
3 & 5hp
66.50” 2 / 2.5 / 3hp
68” 3 & 5hp
36”

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Combined Super Gorilla Owner’s Manual © O.A.S. 2010
V. General Assembly
Optional 35 & 55 Gal. Stand
(4) Rubber Leg Caps - RCR012500
(4) Top Gussets - RFG010000
(4) Mid-Gussets - RFG010001
(4) Stand Braces - SXX000000
(4) 35 Gal. Leg Set - SXX000035 or
(4) 55 Gal. Leg Set - SXX000055
Stand Hardware Kit -
AHX000100
(16) 1/4”-20 x 2” bolts
(16) 1/4”-20 x 3/4” bolts
(32) 1/4” at washers
(32) 1/4”-20 Nylock nuts
(8) 5/16” Clips
(8) 5/16” Bolts
(8) 5/16” Clips
(8) 5/16” Bolts 5g
1a. 2hp motor - BMZ020105 / 2.5hp - BMZ025105
3hp motor - BMZ030170 / 5hp - BMZ050170
1. Motor Assembly - (2hp) BXI002105 / (2.5hp) BXI002505
(3hp) BXI012105 / (5hp) BXI002305
5b. J - Hooks (8) - AFJ051602 / AFT000001
5a. Plenum - FPX000001
4. Cyclone Cone - SCX025105
F8
F8
F8
F8
19 Filter Grounding
Wire - FGA000000
Drum Grounding
Wire - FGA000001
20
7
7
14
f9. (16) Clips - AFT051618
AHX000001
40
12
f10. (16) Flange Bolts - AFB155155
5g. Filter Plate - (13”) FPX010013 / (18”) FPX010018
6. Filter - (2hp) FCS133695HF / (2.5 - 5hp) FCS183600HF
5e. Internal Silencer - (2hp) BSC130000 /
(2.5 - 5hp) BSC180000
5c. Dust Bin - (13”) FPZ000013 / (18”) FPZ000018
- 25 ft.
7
10
7
f
ed
c

Combined Super Gorilla Owner’s Manual © O.A.S. 2010
7
VI. Assembly Instructions
Clips - AFT051618
Motor Plate
Gasket
Material
Gasket material goes
outside of clip holes
on top and bottom of
fan housing.
Gasket
Material
Collector
Barrel
Fan
Housing
Washer
Washer
Bolt
Bolt
Clip
Instructions for assembly of the Fan Blower Housing and Barrel of the Oneida Models.
1. Push clips onto inside circle on Fan Housing, making sure clip is pushed all of the way on, that the bolt
holes are in alignment with the clip holes and that the small barrel on the clip is on the INSIDE of the Fan
Housing as shown in diagram.
2. Stick the gasket material around the Fan Housing as shown in the diagrams, outside of the bolt circle.
Making sure of a complete seal. Dust collection systems cannot operate effectively without being tightly
sealed with no air leaks.
3. Put bolt through washer. then into appropriate bolt holes in Fan Housing and Barrel. Tighten bolts so
they all are snug, then go back and nish tightening the bolts in a star pattern.
Proportions and sizes of parts may be
exaggerated for purposes of explanation.
It is CRITICAL that this part
of the clip is put on the inside
of the Fan Blower Housing as
shown here. Otherwise you
will not get the seal needed for
complete dust collection!

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Combined Super Gorilla Owner’s Manual © O.A.S. 2010
VI. General Assembly Instructions Do NOT use hook on motor to lift unit.
There are essentially three ways to assemble your collector and to at-
tach it to the stand. The way that is right for you should be determined
by expertise and manpower available. When the units are all assem-
bled they are very heavy and top weighted. All of this should be taken
into account before deciding on the method best suited for you.
With all assemblies, make sure rectangular air
outlet is oriented on Fan/Blower housing as
you are looking down as in Fig. 1A or facing it
as shown in diagrams. This is very important.
Then you can rotate the housing to whatever bolt
position is best for your shop.
Before you start, make sure you have read the directions thoroughly.
Bolt Fan / Blower housing to Cyclone barrel, Then bolt Motor and
Plate to Fan/Blower housing. Carefully lay unit on its side and then
bolt cone to barrel. Lift entire unit up onto stand. Unit is extremely
heavy and top weighted, be advised!
Bolt Fan / Blower housing to Cyclone barrel, Then bolt Motor and
Plate to Fan/Blower housing. Put Cone up on stand and orient holes.
Lift assembled unit onto cone making sure proper holes are lined up.
Bolt unit to stand, then nish bolting barrel to cone.
Bolt Fan / Blower housing to Cyclone barrel, Put Cone up on stand
and orient holes. Lift assembled unit onto cone making sure proper
holes are lined up. Bolt unit to stand, then nish bolting barrel to
cone. Lift Motor & Plate onto Fan/Blower housing and bolt together in
proper direction.
Method #1 -
Method #2 -
Method #3 -
If you are having trouble getting your drum out to empty it, you
can cut down the ex hose to give yourself more room. Just make
sure that the drum lid tightly seals to the drum and that there are
no leaks in the ex hose connection.
See next page for further instructions
on attaching cone to drum with ex hose.
Drum Grounding Wire
To attach the Drum
Grounding Wire, start a
small hole in bottom of
cone above ex hose
and in the top of the
dust drum, then attach
the wire with the 3/8”
included self-tapping
screws.

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Combined Super Gorilla Owner’s Manual © O.A.S. 2010
VII. Bracket Assembly
1. You must determine the direction the fan outlet will point to proceed
with this mounting assembly. The collector will seem quieter if the outlet
is aimed away from the area people tend to work. Slots in the brackets
are .406” x 1.00”.
Note: Bolts included to mount bracket to collector. Hardware NOT
included to mount to wall.
2. Hold bracket against wall with top of plate at 56”. Mark where mount-
ing holes fall. Mount wall bracket. For wall mounting, the bolt centers on
the brackets are at 16” & 24” to accomodate most wall stud spacing. See
Fig. 1 & 2. Use a level to ensure straightness.
3. Attach bracket to wall with lag screws, concrete anchors, or other
suitable hardware. See Fig. 2 & 3. Note: When installing the brackets on
a concrete wall, mount 2 x 4’s between wall and brackets to stabilize and
dampen vibration.
4. Position Angle Ring around top of cone over bracket. Line up one hole
in ring with hole in each bracket at desired rotation of outlet. If rotation
you desire does not correspond to an existing hole in Angle Ring, drill
new ones. Use three 3/8” bolts (included) with washers & lock washers
to secure the fan. See Fig. 4.
5. Attach tightly with bolts.
24”*
26 1/4”
15 7/8”
11 1/4”
Put at 69” if you
are using a 55
gal. drum.
16 1/4”
Flex Hose Connection Cone to Drum
Distance between drum lid and cone can vary. Some systems have little space there to minimze overall system height. The
hose is used to seal between the drum and system and needs only enough height to allow the lid of the drum to come off. In
some cases the ex hose will have to be cut down (especially with stands or when mounting the system as low as possible).
OAS ships 1’ of hose as standard but this is not necessarily the needed length once the system is installed.
Tools needed to shorten hose: razor knife and diagonal cutters.
Measure length between drum lid and collar of cone. Measure hose while it is extended (don’t overly compress the hose).
This allows the lid to move up when installed. Cut the hose with razor knife and then cut the wire with diagonal cutters
Don’t cut too short... if in doubt, cut a little long. Trim if necessary.
* only 5hp Bracket has 24” holes