Oneida Air Systems 5HP High Pressure Dust Collector User manual

5HP
High Pressure
Dust Collector
Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204
Ph ne 1-800-732-4065 315-476-5151 Fax [phone] www. neida-air.c m
Owners Manual

Thank You for Choosing an Oneida Air Systems Product!
OAS manufactures and sells dust collection equipment only. Our qualified technicians and
sales staff are available 7:30am - :00pm EST Mon. - Thur. and 7:30am - 5:00pm EST Fri. to
answer any questions concerning OAS products and dust collection. Call for ductwork design
and ductwork quotes, including system pricing and shipping cost.
Table of Contents
Page
Read the entire Owners Manua before insta ing or operating system!
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
XIII.
2
3
4
5
7 - 8
8
9
10
11
12
13
14
System Start-Up Information
Direct Drive Configurations
General Specifications & Fan Performance Curve
Dimensions
Stand Assembly
General Assembly Instructions
Fan / Blower Maintenance
Filter Maintenance
Wire Diagram
Accessories
Troubleshooting
Fire Hazards - Read Bef re Installing System
Terms and Conditions
1
Proudly
Made in
the U.S.A.
O.A.S. 2002
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5HP High Pressure Owners Manual

O.A.S. 2002
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5HP High Pressure Owners Manual
I. System Start-Up Information
1. Read the installation and maintenance instructions as well as the recommended
safety practices in this manual.
2. Install Ductwork completely:
A.) Seal ductwork with silicone sealant or duct tape.
B.) Have Dust Bin in place and sealed.
3. Have licensed electrician wire Fan / Blower according to wire diagram in this
owners manual.
4. Have licensed electrician check current draw on motor with all gates open. Current
draw should not exceed maximum motor amperage. (OAS is not responsible for
destroyed motors.)
Caution
The Dust C llect r & Fan/Bl wer is heavy. Handling and
installati n sh uld always be perf rmed by experienced and
trained pers nnel wh have experience with r tary equipment.
In additi n t the f ll wing instructi nal manual, care sh uld
be taken t ensure c mpliance with specific safety
requirements mandated by federal, state and l cal c des.
arning
D n t perate Fan / Bl wer with ut c nnecting ductw rk.
Never perate Fan/Bl wer with ut belt and shaft guard in
place. Keep clear f exhaust. Keep hands and bjects clear
f inlet and utlet.
arning
Check amperage draw during perati n with all blast gates
pen. Make certain amperage is n t utside perating limit
indicated n m t r plate! If amperage is t high - shut d wn
immediately! (See Tr ublesh ting secti n.)
2

II. 5hp High Pressure Configuration
O.A.S. 2002
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5HP High Pressure Owners Manual
3
Pleated
Cartridge
Filters
(Do not remove
fabric straps
from cartridge.)
Removable
Dust
Container
Removable
55 Gal. Metal
Chip / Dust Bin
5hp Integral
Fan Blower
Angle Iron
Stand
Flex Hose
Outlet
Inlet
Elbow
Square-to-Round
Cone
Cyclone

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5HP High Pressure Owners Manual
4
III. General Specifications & Fan Performance Curves
Physica and E ectrica Data for 5 hp High Pressure Unit.
5hp 2150 max cfm - 1270 cfm @ 10 Static
System Performance
Height w/ 55 Gal. Drum: 110 1/8
Footprint: 5  x 34
Fan Wheel diameter: 1  Backward Incline
designCyclone Inlet: 8
System Dimensions
TEFC 0 Hz Motor - Single Phase
Insulation Class: F4
Voltage: 230
Amperage: 19.5
Made in U.S.A.
Integral Fan Blower - 5hp
1 Pleated Cartridge - 130 sq. ft.
Spun-Bonded polyester BIA ZH1 / 487 test - Rated C
Captures 99.99% of test material over 20 microns
Captures 99.9% of test material between 0.2 - 2.0 microns @ 11fpm
External Cartridge Filter
55 Gal. Steel Drums
Large dust bins available
D st Bin
Silencers available
Magnetic Motor Starters
Options
Static pressure and volume together determine a fans performance. Several factors, such as layout of
ductwork and diameter of openings, can affect a fans performance.
2500
2250
2000
1750
1500
1250
1000
750
500
250
0
0.00 2.00 4.00 .00 8.00 10.00 12.00 14.00
Pressure vs. Volume @ Cyclone Inlet
5hp Fan Performance C rve
TEFC 0 Hz Motor - Three Phase
Insulation Class: F4
Voltage: 208 - 230/4 0
Amperage: 13.2 - 12 /
Made in U.S.A.

IV. Dimensions
O.A.S. 2002
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5HP High Pressure Owners Manual
5
22
1/8
4
28 1/2
7 1/4
3 
75 3/4
111 7/8
12
2
30 7/8
10.031
I.D.
7. 4
I.D.
1.25
Flange
F r Minimum M unting Heights
with 55 gal. drum
2 1/8 O.D. of
Mounting Ring
Bolt Holes
24 7/8
18
5 
Outlet Size
5 
7 3/4
14 1/8 18
74 1/8
17 3/1 
12 1/8
5 1/1 
For Twin 55 Gal. Barrel Meas rements
See Page 9.

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5HP High Pressure Owners Manual
V. Angle Iron Stand
Bolt together the stand using the cross bars and 3/8 x 1 bolts. Note: the cross bar on
the cyclone stand goes in the back so that the dust bin can slide out.
55 Gal.
30 7/8
28 7/8
75 7/8

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5HP High Pressure Owners Manual
Cyclone
Barrel
Cyclone
Cone
2.
3.
2. Clamp the fan housing and cyclone barrel to
the cyclone cone with the clamp ring. Note: the
fan / blower and the cyclone barrel are very
heavy. The system will be top heavy. One method
is to lay the stand down, then bolt the cyclone
with the fan / blower to the stand. The iron ring
will slide into stand.
3. Tip the fan housing and cone upright. The
system is very top heavy.
4. Bolt the elbow-cartridge housing to the fan
housing outlet (rectangular). Clamp the cartridge
to the flat plate. Clamp the dust bins to the
bottom of the cartridge filters.
C ntinued n next page.
7
Pleated
Cartridge
Filters
(Do not remove
fabric straps
from cartridge.)
Removable
Dust
Container
5hp Integral
Fan Blower
Angle Iron
Stand
Outlet
Inlet
Elbow
Square-to-Round
Cone
Cyclone
Clamp
Ring
VI. Assembly Instructions
Cyclone
Barrel
Air Inlet
Fan / Blower
1.
1. Orient the blower housing to match the stand
configuration and the desired angle for the cyclone inlet.
Bolt the fan / blower to the cyclone barrel using the
hardware taped on the motor.
Bolts are already welded on Fan/Blower unit. Put a bead
of silicone around bottom hole in Fan/Blower, then put
bolts through holes in barrel. Put flat washer on bolt.
then lock washer, then hex nut.
Cycl ne Inlet and Fan / Bl wer are independent.
Filters can be t the right r left f the unit.
Air
Outlet
Silicone
Bead
(Put on
bottom of
Fan/Blower)
1 ea. 3/8 Flat Washers, Lock Washers and Hex Nuts
Fan / B ower is shipped strapped to Cyc one Barre . It is
NOT attached to the unit. You must bo t them together.
Fo ow the instructions be ow.
One bolt hole
on each side.
Do NOT use
hook on motor
to lift unit.

VI. Assembly Instructions (Cont.)
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5HP High Pressure Owners Manual
5. Attach flex hose to bottom of collector and to lid of
dust bin. Securely fasten hose clamps. There must be
an air tight seal between the collector and dust bin.
. Make sure the dust bin lid sits securely and the rubber
gasket on the bin lid is in place on the barrel. Maintain
an air tight seal between cyclone and dust bin to prevent
motor from overloading.
IMPORTANT:
D n t perate the c llect r until the dust bin is in place and
the c nnect r is air tight r m t r damage c uld result!
Stay clear f fan exhaust while c llect r is perating.
Collector
Hose Clamp
Hose Clamp
Flex Hose
Dust Bin
4.
7. Attach the ductwork from the woodworking machines to the inlet of the collector.
8. Bo t Ang e Iron Stand to the f oor. Unit is top heavy!
VII. Fan / Blower Maintenance
A high pressure blower requires a certain amount of resistance which will prevent motor
over amperage.
Make sure power source matches wire voltage configurations.
Check set screw and key in fan wheel, make sure fan wheel is secure. Fan blower should
not vibrate.
1. E ectrica - Failure to follow instructions and safe electrical procedures could result in serious injury or death.
Disconnect all power and discharge all capacitors before servicing. Install and ground per local and national
codes. Consult a licensed electrician with questions or if repairs are required.
Electrical Connections -
A.) All wiring, fusing, and grounding must comply with National Electrical Codes and local codes.
B.) To determine proper rotation and voltage connections, refer to the Wire Diagram of this manual.
C.) Use the proper size of line current protection and motor controls as required by the National Electrical Code
and local codes. Recommended use is 125% of full load amps as shown on the nameplate for motors with
40 degrees Celsius ambient and a service factor over 1.0. Recommended use is 115% of full load amps as
shown on the nameplate for all other motors. Do not use protection with larger capacities than recommended.
Three phase motors must have all three phases protected.
2. C ean iness - Keep both the interior and exterior of the motor free from dirt, water, oil, and grease.
3. Safety - Motors should be installed, protected and fused in accordance with latest issue of National Electrical
Code, NEMA Standard Publication No. MG 2 and local codes. Rotating parts such as pulleys, coupling, external
fans, and unusual shaft extensions should be permanently guarded. Keep hands and clothing away from
moving parts. Electrical repairs should be made by trained, qualified personnel only.
4. Service - Notice - If lubrication instructions are shown on the motor nameplate, they will supercede this
general instruction.
Warning: Rotating Fan Blades. Keep Objects Clear of Inlet and Outlet.
8

IX. Filter Maintenance
5HP High Pressure Owners Manual O.A.S. 2002
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Externa Fi ter Cartridge C eaning Interva s
Ca tion: Fine d st collected in filter is hazardo s
to yo r health! Do not breathe!
When unit is turned off, use compressed air to blow dust off from
exterior of filter. Hold nozzle at least 8 away from filter pleats*.
Do not remove bottom dust pan before or during the blow-off
process! Let dust settle into dust pan. Unclip and dump out dust.
Filter removal is not required. You can also run your fingers
around the filter pleats to knock material down.
* WARNING: A cl se, direct blast with the c mpressed air n zzle
t cl se t filter, may damage filter media. Always wear safety
glasses while bl wing ff filter.
Do not
remove
fabric
straps.
9
55 Gal. 55 Gal.
5hp High Vac Stand
(Twin 55 Gal. Barrels)
STZ050255
12
8
44
1 
24
32 1/2
10
17 1/2
3 
3 3
22
0
8
4
1/8
10 x 10 x 10
Splitter
22