Oneida Air Systems Pro 1500 User manual

Pro1500/Pro2000
DustCollector
Owner’s Manual 9_11
OneidaAir Systems, Inc. 1001 West Fayette St., Syracuse, NY13204
Phone [phone].476.5151 Fax [phone] www.oneida-air.com
Shown with
optional Stand.
Models may vary slightly
in appearance.
5 Year
Warranty

Pro 1500 / 2000 © O.A.S. 2010 1
Thank You for Choosing an Oneida Air Systems Product!
OAS manufactures and sells dust collection equipment only. Our qualified technicians and sales staff are available
7:30am - 6:00pm EST Mon. -Thurs. and 7:30am - 5:00pm EST Fri. to answer any questions concerning OAS products
and dust collection. Call for ductwork design and ductwork quotes, including system pricing and shipping cost.
Read the entire Owner’s Manual before installing or operating system!
Proudly Made
in the USA
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II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
XIII.
XIV.
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XVI.
XVII.
XVIII.
XIX.
XX.
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System Start-Up Information
Configurations
General Specifications & Fan Performance Curve
Dimensions
General Assembly
General Assembly Instructions
General Assembly Instructions
Bracket Assembly
Stand Assembly
Drum Assembly
Filter Assembly
Filter Maintenance
Directions for Cleaning Filter
Filter Efficiency Gauge Mounting Instructions
Fan Motor Maintenance
Remote Wiring Diagram
Accessories
Troubleshooting
Fire Hazards - Read Before Installing System
Terms & Conditions
TableofContents Page

I.SystemStart-UpInformation
The Dust Collector & Fan / Blower is heavy! Handling and installation should always be performed
by experienced and trained personnel who have experience with rotary equipment. In addition to
the following instructional manual, care should be taken to ensure compliance with specific safety
requirements mandated by federal, state and local codes.
Pro 1500 / 2000 © O.A.S. 2010
2
1. Read the installation and maintenance instructions as well as the recommended safety practices in this
manual
3. Motor is pre-wired at the factory. If magnetic starter trips circuit, check the following:
1. Dust drum securely fastened to discharge of cone?
2. Is ductwork installed at cyclone inlet?
2. Install ductwork completely before operating collector:
A.) Seal ductwork with silicone sealant or duct tape.
B.) Have dust bin in place and sealed.
Caution
Warning
Warning
Do not operate Fan / Blower unless Fan Housing is attached to Cyclone body and Dust Drum is in
place. Dust Drum and Cyclone must be in place and sealed or motor will overheat!
If amperage is too high - shut down immediately! See Troubleshooting section.

II.ProConfigurations
Wall Bracket
Included Square to Round Inlet
Included Filter Efficiency Gauge
Included Magnetic Starter
Included Silencer
Do Not Remove
Pat. Pending
11/313,728
Shown with optional
Stand.
3
Pro 1500 / 2000 © O.A.S. 2010
1. External Cartridge Filter - Silencer Included with Filter
Caution:
Cartridge Filter Media
Pat. Pend. Flame GuardArrestor
If exhaust air is vented outside you must provide make up / return air.
Flue gases (carbon monoxide) can be drawn into the shop from furnaces,
water heaters or other appliances.
GE Certified (H-12) HEPAmedia. MERV 16+ rated.

Pro 1500 / 2000 © O.A.S. 2010
4
III.GeneralSpecifications&FanPerformanceCurves
System
Performance
System
Dimensions
Options
Ht. w/ 35 Gal. Drum: (3hp) 94” / (5hp) 97.5” Wall Mount
Footprint w/ Ext. Cart.: 27” x 53”
Inlet Diameter: Full Welded (3hp) 7” or (5hp) 8” w/ Neutral Vane
Outlet: Rectangle (Square to RoundAdapter included)
Weather-Proof Cyclone and Fan Blower
Seam-Welded Cyclone Body
Duct Design Service
Stand for Free Standing Unit
55 Gal. Steel or Fiber Drums
Bag Gripper, Plastic Bag Hold-Down System
Remote Starter - Radio Frequency
FREE Duct Design with Pro 2000
Filter Efficiency Gauge
Filter Grounding Wire
Pat. Pend. Flame GuardArrestor
Integral
Fan Blower
Filter Media
Included
Sound Level
Dust Bin
U.S. Made Baldor / 3hp 1 & 3 Ph. - 5hp 1 & 3 Ph.
TEFC Motor / Insulation Class F
Voltage: (3hp) 1 Ph. 230V / 3 Ph. 208-230/460V
(5hp) 1 Ph. 230V / 3 Ph. 208-230/460V
Amperage: (3hp) 1 Ph. 14.5A/ 3 Ph. 8.1-7.6/3.8A
(5hp) 1 Ph. 19.5 / 3 Ph. 13.2-12/6A
110 Sq. Ft.
GE Certified (H-12) HEPAmedia. MERV 16+ rated.
5 Yr. Warranty / Patented Internal Silencer
Heavy Duty One Piece Wall Bracket
Magnetic Starter -
With Standard Silencer & Filter: (3hp) 80 - 82 dBA@ 10’
(5hp) 80 - 83 dBA@ 10’
35 Gallon Fiber Drum. Other Sizes & TypesAvailable.
CastAluminumAlloy 356-51 / Backward Inclined /
Non-Sparking, Non-Ferrous as Required by NFPA
Fire Code / Dynamic, Two-Plane Balanced to ISO 6.3
Specifications. The Same asAircraft Turbine Rotors.
Industrial
Quality
Motor
w/ On-Off Switch Preset forAdd-On Remote with
Amperage Overload Protector (1 Phase)
(3hp) 2548 CFM - Free Fan Rating
(5hp) 2959 CFM - Free Fan Rating
(3hp) 1593 CFM @ 2.3 SP w/ Filter -Actual Working CFM
(5hp) 1973 CFM @ 2.3 SP w/ Filter -Actual Working CFM
XXK150001H
XXK150003H
XXK200001H
XXK200003H
Pro Series (3hp)1500 Dust Collector - 1 Ph.
Pro Series (3hp)1500 Dust Collector - 3 Ph.
Pro Series (5hp) 2000 Dust Collector - 1 Ph.
Pro Series (5hp) 2000 Dust Collector - 3 Ph.
Part # Description
Patented
Internal Silencer
Outlet can be
rotated independent
of the inlet
Shown with Optional
Stand.
*Oneida reserves the right to change or modify specs and system
appearance without notice.Actual system appearance may vary.
Pro 1500 w/o Filter
Pro 2000 w/o Filter
Patent
Pending
Pro Series 1500 & 2000 System Performance Curve - CFM vs. SP*
Actual Working CFM -
Fan Curves - See below.
(3hp)
94”
(5hp)
97 1/2”
Wall
Mount
Dimensions shown w/ 2” flex hose
between drum and cone collars.
Allow 1 - 2” from
ceiling for motor
venting.

Pro 1500 / 2000 © O.A.S. 2010
5
IV.Dimensions
For Minimum Mounting Heights w/ 39” Filter
*Dimensions subject to slight variation in manufacturing.
94.00
7” / 8”
94.00 /
97.5
6.00
36”

Pro 1500 / 2000 © O.A.S. 2010
6
V.GeneralAssembly
- (Pro 1500) XXK150001 1 Phase / XXK150003 3 Phase
- (Pro 2000) XXK200001 1 Phase / XXK200003 3 Phase
5c
5b. J-Hooks (8) -AFJ051602 /AFT000001
5d. Dust Pan - FPZ000018
6
7
18” x 36” HEPAMedia Filter w/ Pat. Pend. Flame GuardArrestor
5d
5a. Plenum - FPX000001
3. Cyclone Barrel - SXI002109 / SCI002309
4. Cyclone Cone - SCX012109 / SCX002309
5c. Filter Plate - (13”) FPX010013 / (18”) FPX010018
16 Filter Grounding
Wire - FGA000000
(8) Spring Clips
Drum Grounding
Wire - FGA000001
17
(8) Spring Clips

7Pro 1500 / 2000 © O.A.S. 2010
VI.AssemblyInstructions
Clips - AFT051618
Motor Plate
Gasket
Material
Gasket material goes
outside of clip holes
on top and bottom of
fan housing.
Gasket
Material
Collector
Barrel
Fan
Housing
Washer
Washer
Bolt
Bolt
Clip
Instructions for assembly of the Fan Blower Housing and Barrel of the Oneida Models.
1. Push clips onto inside circle on Fan Housing, making sure clip is pushed all of the way on, that the bolt
holes are in alignment with the clip holes and that the small barrel on the clip is on the INSIDE of the Fan
Housing as shown in diagram.
2. Stick the gasket material around the Fan Housing as shown in the diagrams, outside of the bolt circle.
Making sure of a complete seal. Dust collection systems cannot operate effectively without being tightly
sealed with no air leaks.
3. Put bolt through washer. then into appropriate bolt holes in Fan Housing and Barrel. Tighten bolts so
they all are snug, then go back and finish tightening the bolts in a star pattern.
Proportions and sizes of parts may be
exaggerated for purposes of explanation.
It is CRITICAL that this part
of the clip is put on the inside
of the Fan Blower Housing as
shown here. Otherwise you
will not get the seal needed for
complete dust collection!

Pro 1500 / 2000 © O.A.S. 2010
8
VII.GeneralAssemblyInstructions Do NOT use hook on motor to lift unit.
There are essentially three ways to assemble your collector and to at-
tach it to the stand. The way that is right for you should be determined
by expertise and manpower available. When the units are all assem-
bled they are very heavy and top weighted.All of this should be taken
into account before deciding on the method best suited for you.
With all assemblies, make sure rectangular air
outlet is oriented on Fan/Blower housing as
you are looking down as in Fig. 1Aor facing it
as shown in diagrams. This is very important.
Then you can rotate the housing to whatever bolt
position is best for your shop.
Before you start, make sure you have cut and placed the provided
gasket material on top and bottom of the Fan / Blower housing and the
Cone as shown in the diagrams. Then determine which direction you
want your filter to hang and which direction your ductwork will enter
the collector.
Bolt Fan / Blower housing to Cyclone barrel, Then bolt Motor and
Plate to Fan/Blower housing. Carefully lay unit on its side and then
bolt cone to barrel. Lift entire unit up onto stand. Unit is extremely
heavy and top weighted, be advised!
Bolt Fan / Blower housing to Cyclone barrel, Then bolt Motor and
Plate to Fan/Blower housing. Put Cone up on stand and orient holes.
Lift assembled unit onto cone making sure proper holes are lined up.
Bolt unit to stand, then finish bolting barrel to cone.
Bolt Fan / Blower housing to Cyclone barrel, Put Cone up on stand
and orient holes. Lift assembled unit onto cone making sure proper
holes are lined up. Bolt unit to stand, then finish bolting barrel to
cone. Lift Motor & Plate onto Fan/Blower housing and bolt together in
proper direction.
Method #1 -
Method #2 -
Method #3 -
Note: For preseparation there must be an air tight seal between cyclone and dust container. Dust bin must
be located vertically under cyclone. Material drops down by gravity.
Use the previous page for directions on attaching
the Fan Motor Housing to the Motor Plate and Bar-
rel.

VIII.BracketAssembly
1. You must determine the direction the fan outlet will point to proceed
with this mounting assembly. The collector will seem quieter if the outlet
is aimed away from the area people tend to work. Slots in the brackets
are .406” x 1.00”.
Note: Bolts included to mount bracket to collector. Hardware NOT
included to mount to wall.
2. Hold bracket against wall with top of plate at 56”. Mark where mount-
ing holes fall. Mount wall bracket. For wall mounting, the bolt centers on
the brackets are at 16” & 24” to accomodate most wall stud spacing. See
Fig. 1 & 2. Use a level to ensure straightness.
3.Attach bracket to wall with lag screws, concrete anchors, or other
suitable hardware. See Fig. 2 & 3. Note: When installing the brackets on
a concrete wall, mount 2 x 4’s between wall and brackets to stabilize and
dampen vibration.
4. PositionAngle Ring around top of cone over bracket. Line up one hole
in ring with hole in each bracket at desired rotation of outlet. If rotation
you desire does not correspond to an existing hole inAngle Ring, drill
new ones. Use three 3/8” bolts (included) with washers & lock washers
to secure the fan. See Fig. 4.
5.Attach tightly with bolts.
Put at 69” if you are
using a 55 gal. drum.
Pro 1500 / 2000 © O.A.S. 2010
9
24”
26 1/4”
15 7/8”
11 1/4”
16 1/4”