oventrop 168 07 06 User manual

Valves, controls + systems
Two-Way valve with actuator 24V
Installation and operating instructions for a specialised installer
Before initial operation, please examine condition and
function of system components, control, emergency tripping
and safety devices and check them for damages! Operating
instructions are to be read!
Content
1. General information ______________________________ 1
1.1. Information regarding operating instructions ___________ 1
1.2. Symbol explanation ______________________________ 1
1.3. Copyright ______________________________________ 1
2. Safety__________________________________________ 2
2.1. Correct use ____________________________________ 2
2.2. Possible dangers at the installation__________________ 2
3. Transport, packaging und storage__________________ 2
3.1. Transport inspection _____________________________ 2
3.2. Storage _______________________________________ 2
4. Technical data __________________________________ 2
4.1. Performance data _______________________________ 2
5. Construction and function ________________________ 3
5.1. Functional description ____________________________ 3
6. Installation and assembly _________________________ 3
6.1. Installation of the two-way valve with actuator _________ 3
6.2. Removing the actuator for installation________________ 3
6.3. Leakage test ___________________________________ 3
7. Operation ______________________________________ 3
7.1. Automatic Mode ________________________________ 3
7.2. Manual Mode___________________________________ 3
Oventrop Corp.
P.O. Box 789
29 Kripes Road
East Granby, CT 06026
Phone [phone]
Telefax (860) 4 13 94 36
E-Mail: [email protected]
Internet: http://www.oventrop-na.com
1. General information
1.1. Information regarding operating instructions
These operating instructions help the user to install, put into
operation and service the two-way valve with actuator.
Before starting work, the operation instructions and especially the
chapter „Safety“ are to be read in their entirely! The operating
instructions and especially the safety notes as well as the
regulations for prevention of accidents must be observed.
1.2. Symbol explanation
Guidelines for the safety of persons and the installation itself are
displayed by symbols. These guidelines must be observed in order
to avoid accidents and damage property.
DANGER!
Imminent danger to life and limb!
Attention!
Possible danger to product and environment!
)Note!
Useful Information and notes.
1.3. Copyright
The operationg instructions as well as the included texts, drawings,
images and other illustrations are copyrighted. Duplication of any
kind – even in extracts – as awell as the exploit and/or passing-on
of the contecnt are not permitted without the written declaration of
censent of the manufacturer. Damages will be claimed for in case
of contraventions. Subject to further claims.
Subject to technical modifications without notice.
1

2. Safety
2.1. Correct use
Safety in operation is only guaranteed if the the two-way valve with
actuator is used correctly.
The the two-way valve installed in air-conditioning or heating
systems is used for the room temperature control.
Any use of the two-way valve and its actuator beyond that
and/or elsewhere is forbidden and is considered as non-
compliance.
Claims of any kind against the manufacturer and/or his
authorised representatives due to damages caused by
incorrect use cannot be accepted. Solely the user is liable.
The observance of the operating and maintenance instructions are
part of the compliance terms.
2.2. Possible dangers at the installation
DANGER! Electrical Current
The current supply must be switched off before work
commences!
The two-way valve with actuator must only be installed in dry
and self-contained rooms.
2
The cables must be secured to not touch the valve or other
hot surfaces.
Suitable cables with minimum wire cross section are to used
for installation.
Installation has to be carried out by a qualified trades person!
DANGER! Hot Medium and Hot Surface
The surface of the valve can be hot – protect your hands with
gloves!
DANGER! Valve is under pressure
Don’t open the valve !
3. Transport, packaging und storage
3.1. Transport inspection
Upon receipt, check delivery for possible damages during transit.
Any damage must be reported immediately upon receipt.
3.2. Storage
The two-way valve with actuator must only be stored under the
following conditions:
- Do not store in the open air, but dry and free from dust.
- Do not expose to aggressive fluids or heat sources.
- Protect the thermostat from direct sunlight and mechanical
agitation.
- Storage temperature: 32°F up to 140°F
Max. relative humidity of air: 100%
4. Technical data
4.1. Performance data
Operating tension: 24V AC, 50/60Hz
Power: <6W
Opening time: 11s
Colsing time: 5s
Protection: IP 20
Flow coefficient : 3.3 cvs
Medium: water
Medium temperature: 36-201°F
Environment temperature: 32-140°F
Max. pressure difference 21psi
Max. pressure 230psi
4.2. Dimensions
Item-no. Type
168 07 06 NPT-Thread
168 07 52 soldering type
Illustr.4.1 Dimensions of two-way valve (NPT-thread) with actuator
Illustr.4.2 Dimensions of two-way valve (soldering type) with
actuator

5. Construction and function
5.1. Functional description
The two-way valve with actuator is used temperature control in air-
conditioning and heating systems.
The actuator is driven by an unilateral motor with spring return.
The valve is closed with current “off”. If the thermostat provides a
current of 24 VAC the actuator will open the valve. Now the flow of
cool/hot water will cool/heat the room. When the set-point of the
room thermostat is reached the current will switch off and the valve
will be closed by the return spring. By this the room temperature
will be kept with the setting range.
The actuator has an lever for manual operation. If the actuator is in
manual mode the valve will be opened.
6. Installation and assembly
6.1. Installation of the two-way valve with actuator
Switch off current supply. The two-way valve can be installed
horizontally or vertically. In case of horizontal installations the
actuator must be positioned in an angle less than 85° (see illustr.
6.1a) to protect the actuator from water drops. In vertical
installations the actuator must be protected from water drops as
well.
6.1.1 Installation of the two-way valve (NPT-thread version)
The connection A is the water supply, connection B leads to
the air-conditioning/ heating system. (see illustr. 6.1b).
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Use
)
correct tools to fasten the valve within the tube. Don’t use a
serrated pipe wrench to hold the valve.
6.1.2 Installation of the two-way calve (soldering type)
Connect the valve according to the flow mark on the body from
water supply to air-conditioning/ heating system. Avoid heating
up the whole valve during the soldering process, just heat up
the two soldering connections.
DANGER! Hot solder
Protect yourself with protection clothes and security glasses.
Use copper tubes of specification ASTM B88 : 99 Type
K, L or M. Tube size: ¾ inches
(outside diameter ⅞inches).
Use correct tools to fasten the valve within the tube. Don’t use a
serrated pipe wrench to hold the valve.
6.1.3 Electrical installation
Finally carry out wiring. Use a biscuit connector to connect the
installation cable. Ensure that the wire cannot touch any hot
surface.
Observe the valid local guidelines for electrical installations!
Only use UL-approved Class 2 power packs.
168 07 06 80 11/07
Illustr. 6.1a Installation in horizontal pipes
Illustr. 6.b Connections for installation
6.2. Removing the actuator for installation
If needed the actuator can be screwed off the valve. For
assembling the actuator again no tools should be used – just
fingertight fastened.
6.3. Leakage test
After installation a leakage test must proof the correct connection
between tube and valve.
7. Operation
7.1. Automatic Mode
In automatic mode the valve is closed with current “off”. If 24VAC
are supplied the valves will open.
7.2. Manual Mode
To switch from automatic to manual mode push the lever slowly
and put it into the retaining notch.
Watch your fingers! Don’t squeeze them!
Now the valve will remain be opened until the actuator gets a
24VAC current. Then the mode is switched automatically from
manual to automatic.