Pace MBT 301 Instruction Manual

Operation and Maintenance Manual for the
PACE MBT 301® Digital
Soldering/DesolderingSystem
P/N 5050-0560 Rev. C: 3-15
This manual applies to: Version 2.3

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INDEX
TITLE PAGE
GeneralInformation
Introduction....................................................................................... 3
Specifications.................................................................................... 3
EOS / ESD...................................................................................4
Capabilities ....................................................................................... 4
MBT 301 Compatible Handpieces...............................................4
HandpieceTips............................................................................4
PartsIdentification .................................................................................5
SafetyGuidelines...................................................................................7
Safety........................................................................................................ 8
UsageWarnings/Cautions...........................................................8
ServicingPrecautions..................................................................9
System Set-Up.......................................................................................9
Attaching Tip & Tool Stand.........................................................11
Instant Set Back Cubby..............................................................11
Tip Removal................................................................................11
Definitions................................................................................................... 12
System Power Up................................................................................12
LEDOperation......................................................................................13
Operation.................................................................................................... 13
AccessingProgrammingMenu...................................................13
PasswordMenu..........................................................................13
Setting Temperature C /F ..............................................................13
Set Upper Limit...........................................................................14
Set Lower Limit...........................................................................14
Setback Time..............................................................................14
Set Auto Off ................................................................................14
Scan Enable / Disable.................................................................14
THC Calibration Offset Mode Select..........................................14
Set LCD Contrast........................................................................15
Set LED Backlite.........................................................................15
Exiting the Programming Menu ..................................................15
TemperatureAdjust Mode....................................................................15
Setting Channel Offset..........................................................................15
THC Tip Calibration ..............................................................................16
HelloMessage......................................................................................16
CorrectiveMaintenance........................................................................17
Packing List...........................................................................................17
Spare Parts...........................................................................................17
Service........................................................................................................ 17
LIMITEDWARRANTYSTATEMENT...................................................18
ContactInformation...............................................................................18

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GeneralInformation
Introduction
Thank you for purchasing the PACE model MBT 301 Soldering/Desoldering System. This manual will
provide you with the information necessary to properly set up, operate and maintain the MBT 301.
Please read this manual thoroughly before using the unit. The MBT 301 system is designed for the
most demanding soldering applications. The MBT 301 allows either SENSATEMP or TEMPWISE
technology handpieces to be plugged into any of 3, continuously active, handpiece channels. The
MBT 301 offers the benefits of SENSATEMP and TEMPWISE in a single system.
PACE’s legendarySENSATEMP technology is renowned for its temperature stabilityand ability to
handle high mass applications. For smaller components and when throughput is important, there is
TEMPWISE. TEMPWISE is a patented technology that boasts the best response time for high
volume applications and easily keeps up in a fast paced environment.
The MBT 301 unit is available in either the 115 VAC or 230 VAC versions. The 230 VAC version
system bears the CE Conformity Marking which assures the user that it conforms to all the
requirements of (EU) directive EMC 89/336/EEC & 73/23/EEC.
Specifications
POWERREQUIREMENTS
MBT 301 - Version operates on 97-127 VAC, 50/60 Hz.
240 Watts, 2 Amp max, 100% Duty Cycle, Motor on.
MBT 301E - Version operates on 196-253 VAC, 50 Hz.
240 Watts, 2 Amp max, 100% Duty Cycle, Motor on.
PHYSICALPARAMETERS
Size: 13.5 cm H x 16.5 cm W x 26 cm D (5.3"H x 6.5"W x 10.25"D)
Weight: 5 Kg. (11 Lbs.)
VACUUM AND AIR Measurements at front panel AUTO SNAP-VAC and CONTROLLABLE
PRESSUREPort.
Vacuum Rise Time: Evacuates 200 ms Average as measured with PACE Process Monitor
Vacuum: 20 in. Hg. (Nominal)
Pressure: (18 P.S.I.) (Nominal MAXIMUM setting)
Air Flow: 9 SLPM (0.32 SCFM) MAXIMUM
TEMPERATURESPECIFICATIONS
Tip Temperature Range: 37-482 °C (100-900 °F) SensaTemp
205-454 °C (400-850 °F) TempWise
Nominal (see note).
Digital Readout Resolution: ±1° (°C or °F)
Tip Temperature Stability: ±1.1°C(2°F) at Idle from Set Tip Temperature.
Temperature Accuracy: Meets or exceeds ANSIJSTD 001
NOTE
Actual minimum and maximum Operating Tip Temperatures may vary
depending on handpiece & tip selection.
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EOS/ESD
Tip-To-Ground Resistance: Less than 5 ohms.
AC Leakage: Less than 2 millivolts RMS from 50Hz to 10MHz
ENVIRONMENTALREQUIREMENTS
Ambient Operating Temperature: 0°C to 50°C (32°F to 120°F)
Storage Temperature: -40°C to 100°C (-40°F to 212°F)
Capabilities
All capabilities are dependent upon the use of the appropriate Functional Accessories or Work Aids (refer
to Basic Operation section). Available SensaTemp and TempWise handpieces and their associated
assembly and repair functions are listed below. An Operations and Maintenance Manual is provided
separately with each handpiece which describes the applications and recommended procedures for that
particular tool.
The MBT 301 allows either SENSATEMP or TEMPWISE technology handpieces to be plugged into any
of 3, continuously active, handpiece channels. The new dual-purpose vacuum/pressure pump and
deliverysystem with PACE’s patented SNAP-VAC Technology, provides the most vacuum available for
desoldering applications. When used with an air pencil, the high resolution, pressure control valve allows
for precise adjustment when working onthe smallest components.
MBT 301 Compatible Handpieces (Blue Connector)
TD-100 handpiece - The most responsive soldering iron available. Uses tip-heater cartridges. TD-100 Kit
P/N 6993-0263-P1 Handpiece only P/N 6010-0147-P1
TD-100N handpiece – A nitrogen compatible version of the TD-100. Requires 6993-0271. TD-100N Kit
P/N 6993-0272-P1 Handpiece only P/N 6010-0156-P1
MT-100 handpiece – Tip heater cartridge tweezers for SMD removal.MT-100 Kit P/N 6993-0264-P1
Handpiece only P/N 6010-0148-P1
PS-90 Soldering Iron- Provides a wide range of SMD and thru-hole installation and removal capability as
well as unsurpassed thermal performance on heavy, multilayer thru-hole assemblies at safe, lower
working temperatures. A wide variety of 3/16" shank, quick change thru-hole and SMD tips (for chip
components, SOTs, SOICs and other components) are available. PS-90 Kit P/N 6993-0267-P1 Handpiece
only P/N 6010-0150-P1
PS-90N Soldering Iron- A nitrogen compatible version of the PS-90. Requires Nitrogen regulator kit P/N
6993-0271. PS-90N Kit P/N 6993-0274-P1 Handpiece only P/N 6010-0157-P1
SX-100 Sodr-X-Tractor handpiece - Air handpiece ideal for thru-hole desoldering on extra high
mass multilayer boards. SX-100 Kit P/N 6993-0266-P1 Handpiece only P/N 6010-0149-P1
TT-65 ThermoTweez handpiece - Performs removal of PLCC (J Leaded), LCCC (leadless) and other
surface mount devices. TT-65 Kit P/N 6993-0268-P1 Handpiece only P/N 6010-0151-P1
TJ-80 Mini Thermo Jet handpiece – Foot pedal activated precision air pencil for the installation or
removal of SMDs. TJ-80 Kit P/N 6993-0270-P1 Handpiece only P/N 6010-0153-P1
MBT 301 Handpieces tips
A complete list of available handpiece tips is available from your local PACE distributor or online at
www.paceworldwide.com.

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Listed below is a description of the Control Panel features. Use Figures 1 & 2 as a guide.
1. LCD DISPLAY - Provides temperature information for allthree channels. This includes: Operating Tip
Temperature in Temperature Display Mode (normal operation), Tip Offset Constant in Tip Offset Mode,
Set Tip Temperature in Tip Set Mode and other information in Calibration (CAL) Mode.
2. PROGRAM KEY – Access tip offset feature and scroll through system channels.
3. SCROLL UP KEY - Increases the Set Tip Temperature (in Tip Set Mode) and the Tip Offset Constant
(in Tip Offset Mode) in one, then ten-degree increments. Also used in (Calibration) Mode.
4. SCROLL DOWN KEY - Decreases the Set Tip Temperature(in Tip Set Mode) and the Tip Offset
Constant (in Tip Offset Mode) in one then ten-degree increment. Also used in “CAL” (Calibration) Mode
5. LED; CH 1 or CH 2 Illuminated LED’s change color to reflect handpiece connectivity. GREEN (circuit
complete) AMBER (in process) RED (no connection / error)
6. POWER SWITCH - Turns system ON ("1") and OFF ("0"); controls input power to the system.
7. PRESSURE ADJUSTMENT - Controls variable airflow pressure delivery (completelyopen for optimal
pressure).
8. PRESSURE PORT – Quick connect fitting with provides airflow for Mini ThermoJet handpiece (in Hot
Jet Mode) and Sodr-X-Tractor handpiece. Air pressure is present when handpiece finger switch or
optional foot pedal is actuated. Air pressure ceases 1.2 seconds after switch (or foot pedal) is released
9. AUTO SNAP-VAC PORT - Quick connect fitting provides quick-rise vacuum for Sodr-X-Tractor,
and ThermoPik handpieces. Vacuum is present when handpiece finger switch or optional foot pedal is
actuated. Vacuum ceases 1.2 seconds after switch (or foot pedal) released.
10. CH 1 POWER RECEPTACLE - Provides power, tip ground, sensing circuitry and finger switch
connection from MBT system to handpiece connected to Channel 1 (CH 1).
CH 2 POWER RECEPTACLE - Provides power, tip ground, sensing circuitryand finger switch
connection from MBT system to handpiece connected to Channel 2 (CH 2).

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Figure 2
11. INSTANT-SETBACK CUBBY INPUT CHANNEL 1. Links handpiece on channel 1 to Instant-Setback
Cubby. For use with TD-100 handpiece only.
12. EARTH GROUND RECEPTACLE - Provides positive earth groundto whicha ground cable can be
connected from the work piece or work surface as part of a static control program.
13. AC POWER RECEPTACLE / FUSE HOLDER - Receptacle for providing power to the system from
AC outlet through power cord. Location of Fuse (F1), which protects system from over current conditions.
14. FUSE - Provides overload protection for system.
15. FOOT PEDAL RECEPTACLE - Inputfor Foot Pedal (optional), which activates vacuum or pressure
to the air-operated handpieces.
11
12 15
13
14

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If you require assistance in the use of this product, contact your local authorized PACE dealer or
PACE directlyas shown on page 15 of this manual
SafetyGuidelines
The following are safetyprecautions that personnel must understand and follow when using or servicingthis
product.
1. POTENTIAL SHOCK HAZARD- Repairprocedureson PACEproductsshould be performed by Qualified
Service Personnel only. Line voltage parts may be exposed when the equipment is disassembled.
Servicepersonnel must avoid contact with these parts when troubleshooting the product.
2. To prevent personnel injury, adhere to safety guidelines in accordance with OSHA and other
applicable safety standards.
3. Handpiece heaters and installed tips are hot when the handpiece is powered on and for a period of
time after power off. DO NOT touch either the heater or the tip. Severe burns may result.
4. PACE Tip & Tool Stands and handpiece cubbies are designed specifically for use with the
associated handpiece and houses it in a manner that protects the user from accidental burns.
Always store the handpiece in its holder. Be sure to place the handpiece in its holder after use and
allow to cool before storing.
5. Always use PACE systems in a well ventilated area. A fume extraction system such as those
available from PACE are highly, recommended to help protect personnel from solder flux
fumes.
6. Exercise proper precautions when using chemicals (e.g., solder paste).Refer to the Material
Safety Data Sheet (MSDS) supplied with each chemical and adhere to all safety precautions
recommendedby the manufacturer.

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Safety
PACE adheres to the following Heading Guidelines (based on OSHA guidelines) when listing special
information or precautions to be taken. Especially important are all procedures and practices which, if not
strictly observed, could result in injury or loss of life. These "NOTES", "CAUTIONS","WARNINGS" and
"DANGERS" are inserted in this manual whenever deemed necessary. They appear in a blocked off form
with double outline and a shaded background to highlight the information as shown below.
“NOTE”
Used to indicate a statement of company recommendation or policy. The message may relate
directly or indirectly to the safety of personnel or protection of property. NOTE is not associated
directly with a hazard or hazardous situation and is not used in place of "CAUTION", "WARNING"
or"DANGER".
“CAUTION”
Used to indicate a hazardous situation, which may result in minor or moderate injury. May also be
used to alert personnel to conditions, procedures and practices which, if not observed, could
result in damage to or destruction of the product or other equipment.
“WARNING”
Used to define additional information that if not closely followed might result in serious damage to
equipment and represent a potential for serious personnel injury.
“DANGER”
Defines additional information that if not closely followed might result in severe personnel injury or
death. Danger is not used for property damage unless personal injury risk is present.
UsageWarnings/Cautions
WARNINGS
1. A fire hazard may arise if the MBT 301 is used improperly.
2. Do not use the MBT 301 in the presence of an explosive atmosphere.
3. Be careful when using the MBT 301 in places where there are combustible materials.
Heat may be conducted to combustible materials, which are out of sight.
4. Do not apply heat from the MBT 301 to one place for a long time.
5. Do not leave the MBT 301 unattended while powered on.
NOTE

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CAUTIONS
1. Utilize all standard electrical safety precautions when using this or any other electrical
equipment.
2. Always use this system in a well-ventilated area. A fume extraction system such as those
available from PACE are highly recommended to protect personnel from solder flux
fumes.
5. Exercise proper precautions when using chemicals (e.g., solder paste). Refer to the
Material Safety Data Sheet (MSDS) supplied with each chemical and adhere to all safety
precautions recommended by the manufacturer.
ServicingPrecautions
DANGERS
POTENTIAL SHOCK HAZARD - Repair procedures performed on this product should be
performed by qualified service personnel only. Line voltage parts will be exposed when
equipment is disassembled. Service personnel must avoid contact with these parts when
troubleshooting.
Precautions
The following are general safety precautions that personnel must understand and follow when
using or servicing this product. These precautions may or may not be included elsewhere in this
manual.
Safety
ElectricalRequirements
The MBT 301 unit draws approximately 240 VA (240Watts), which is listed on the nameplate
on the power source rear panel. A separate, dedicated AC supply line circuit may be required
to adequately power the unit/system. If your power outlet cannot provide suitable power,
arrange for a qualified, licensed electrician to install one for you.
System Set-Up
Power Source
Set up the MBT 301 system using the following steps and associated drawings.
1. Remove the MBT 301 from its shipping container(s). Store the shipping container(s) in a
convenient location. Reuse of these containers will prevent damage if you ship or store
the system.
2. Set the MBT 301 unit on a convenient workbench.
3. Place the POWER Switch (on power source front panel) in the "OFF"
or "0" position.

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4. Inspect all system components, check for shipping damage, and ensure that all
purchased components (standard and options) are present. Use the drawings provided
in the following pages as a guide for checking the parts that come with the unit.
5. Assemble Tip & Tool Stands. Attach to the power source if desired. Assembly
instructions are enclosed with each Tip & Tool Stand.
6. Connect blue handpiece connector plug(s) to
the blue power receptacle(s) CH 1, and/or CH
2 in the following manner. See Fig. 3a.
a) With the Connector Keyend facing the
power source, turn the Locking Ring fully
counterclockwise.
b) Orient guide on connector with slot of
powerreceptacle.
c) Insert connector into power receptacle.
d) Turn Locking Ring fully clockwise to lock
in place.
7. To avoid confusion among handpieces, PACE
recommends the use of colored cable markers
(P/N 6993-0136 Cable Marker Kit) to identify
the particular handpiece. Attach any two like
colored markers, one to each end of the
handpiece power cable or air hose. Select and
use a different colored marker for each
handpiece. Labels are also provided to mark
Tip & Tool Stands with the name of the
associatedhandpiece.
8. If you have purchased an optional foot pedal,
insert the connector plug into the PEDAL
Receptacle on the rear panel of the power
source. See Fig. 3b. Install additional
handpieces and accessories as necessary.
9. Plug the prong end of the power cord into a
convenient three wire grounded AC power
outlet. The system is now ready for operation.
Figure 3b
10. Read the "OPERATION" section of this manual thoroughlybefore operating the system.
Figure 3a