Pace Sodrtek HW50 User manual

Operation and Maintenance Manual for the
HW 50 Soldering System
P/N 5050-0533
Voltage Part Number
HW 50 HEATWISE™System 115 VAC 8007-0425
HW 50 HEATWISE™System 230 VAC 8007-0426

©2004 PACE Inc., Annapolis Junction, Maryland Page 2 of 11
All Rights Reserved
TITLE PAGE
General Information .......................................................................................................3
Introduction...........................................................................................................3
Specifications .......................................................................................................3
Parts Identification................................................................................................4
Safety.............................................................................................................................5
Safety Guidelines.................................................................................................5
System Set-Up...............................................................................................................5
Mounting Options ....................................................................................................5
Tip & Tool Stand......................................................................................................6
Adjusting the Angle of the Cubby............................................................................6
Handpiece Connection............................................................................................6
System Power Up ..........................................................................................................6
Definitions.......................................................................................................................7
Operation........................................................................................................................7
HW 50 Heat Wise System....................................................................................7
Auto-Setback and Auto-Off Features...................................................................8
Optional Instant Setback Cubby...........................................................................8
Corrective Maintenance.................................................................................................8
Handpieces...........................................................................................................8
Power Source.......................................................................................................8
Replacement Power Modules........................................................................................9
Packing Contents...........................................................................................................9
Service ...........................................................................................................................9
“SODRTEK by PACE” LIMITED WARRANTY STATEMENT.......................................10
Contact Information.......................................................................................................11

©2004 PACE Inc., Annapolis Junction, Maryland Page 3 of 11
All Rights Reserved
General Information
Introduction
Thank you for purchasing the PACE model HW 50 Soldering System. This manual will provide you
with the information necessary to properly set up, operate, and maintain the HW 50.
The HW 50 system is available in either 115 VAC or 230 VAC versions, which incorporate a highly
responsive, closed loop control system providing up to 55 Watts of total output power. The 230 VAC
version system bears the CE Conformity Marking, which assures the user that it conforms to EMC
89/336/EEC.
The 115 VAC version systems conform to FCC Emission Control Standard, Title 47, Subpart B, Class
A. This standard is designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment.
Specifications
Specification HW 50
Power
Requirements 97-127 VAC 50/60 Hz, 80 W Max or
197-253 VAC 50/60 Hz, 80 W Max
HW 50
Dimensions 184mm H x 107mm W x 122mm D (7.25” H x 4.2” W x 4.8” D)
Tip & Tool Stand
Dimensions 71mm H x 88mm W x 195 mm D (2.8” H x 3.5” W x 7.7” D)
HW 50 Weight 1.6 Kgs (3.5 lbs)
TD-100 Handpiece
Weight 88.2 g (3.1 oz)
Tip to Ground
Resistance < 2 Ohms
Temperature
Stability Within +/- 5 °C (9 °F), idle tip
temperature
Absolute
Temperature
Accuracy
N/A
Heat
Level/Temperature
Range
260 °C - 454 °C (500 °F – 850 °F)
Available Power Module Heat Levels:
5, 5.5, 6, 6.5, 7, 7.5, 8, & 8.5

©2004 PACE Inc., Annapolis Junction, Maryland Page 4 of 11
All Rights Reserved
Parts Identification
Handpiece Connection
Front Panel LED
Power Switch
AC Power Receptacle/Fuse Holder
Fuse
Earth Ground Rece
p
tacle
Power Module
Receptacle
A
uto-Off Switch
O
p
tional Instant Setback Cubb
y
Rece
p
tacle

©2004 PACE Inc., Annapolis Junction, Maryland Page 5 of 11
All Rights Reserved
Power Switch
Safety
Safety Guidelines
The following are safety precautions that personnel must understand and follow when using or
servicing this product.
1. POTENTIAL SHOCK HAZARD - Repair procedures on PACE products should be performed
by Qualified Service Personnel only. Line voltage parts may be exposed when the
equipment is disassembled. Service personnel must avoid contact with these parts when
troubleshooting the product.
2. To prevent personnel injury, adhere to safety guidelines in accordance with OSHA and other
applicable safety standards.
3. Heater Cartridge Tips are hot when the handpiece is powered on and for a period of time
after power off. DO NOT touch the cartridge. Severe burns may result.
4. PACE Tip & Tool Stands and handpiece cubbies are designed specifically for use with the
associated handpiece and houses it in a manner that protects the user from accidental burns.
Always store the handpiece in its holder. Be sure to place the handpiece in its holder after
use and allow for cooling before storing.
5. Always use PACE systems in a well ventilated area. A fume extraction system such as those
available from PACE are highly recommended to help protect personnel from solder flux
fumes.
6. Exercise proper precautions when using chemicals (e.g., solder paste). Refer to the Material
Safety Data Sheet (MSDS) supplied with each chemical and adhere to all safety precautions
recommended by the manufacturer.
System Set-Up
Set up the HW 50 system using the following steps and associated images.
1. Store the shipping container in a convenient location. Reuse of these
containers will prevent damage if you store or ship your system(s).
2. Place the Power Switch in the “OFF” or “0” position.
Mounting Options
The HW 50 can be placed directly on a workbench or mounted under a workbench or shelf to
conserve space (optional mounting bracket, PN 1321-0609-P1 is sold separately). Mount the
system in this way (ST 45 shown):
1. Mount the bracket in the desired location (fasteners not supplied).
2. Insert the 2 Mounting Screws (head first) into the power source
mounting slots.
3. Place the washers over the screws.
4. Fit the power source between the bracket’s support arms and
place the screws into the slots on the support arms.

©2004 PACE Inc., Annapolis Junction, Maryland Page 6 of 11
All Rights Reserved
5. Place the nut on the screw and tighten by hand.
6. Angle the power source so the operator can see the front panel easily and tighten the nuts
with a wrench or pliers.
Tip & Tool Stand
The Tip & Tool Stand can be mounted to the power source. If the system will be placed on the
workbench, this is recommended. If the HW 50 is to be mounted under the workbench or shelf, the
Tip & Tool Stand should not be mounted to the power source.
1. To attach the stand to the power source:
a) Insert the 2 large hex head Mounting Screws (head
first) into the lower “T” slot on the side of the power
source case as shown.
b) Place the Tip & Tool Stand beside the power source.
Insert ends of the 2 Mounting Screws into the 2 Tip &
Tool Stand mounting holes as shown.
c) Install a Thumb Nut onto the end of each Mounting Screw and tighten
Thumb Nuts.
d) If the Optional Instant Setback Cubby is purchased (Part Number 6019-
0071-P1), connect the Cubby connector plug into the Instant Setback
Cubby Receptacle in the following manner.
2. Place the handpiece into its Tip & Tool Stand.
Adjusting the Angle of the Cubby
The angle of the Handpiece Cubby may be adjusted by loosening the angle
thumb screw slightly, adjusting the cubby to the desired angle, and tightening the
thumb screw.
Handpiece Connection
Connect the handpiece connector plug into the Power Receptacle in the
following manner.
NOTE: Only connect the handpieces with the red connectors to
the HW 50.
1. Align guide on the connector with slot on power receptacle.
2. Insert connector into power receptacle.
3. Turn the connector housing clockwise to lock in place.
System Power Up
1. Insert the female end of the power cord into the AC Power Receptacle on the rear panel of
the power source.
Thumb Screw
Instant Setback Cubby
Receptacle

©2004 PACE Inc., Annapolis Junction, Maryland Page 7 of 11
All Rights Reserved
2. Plug the prong end (male end) of the power cord into an appropriate 3 wire grounded AC
supply receptacle.
CAUTION: To insure operator and ESD/EOS safety, the AC power supply receptacle must be
checked for proper grounding before initial operation.
NOTE: Ensure that the system is placed in a well-ventilated area. Fume extraction equipment
is recommended
Definitions
Please read and become familiar with the definitions of each of the following terms that are used
repeatedly in the following operational procedures.
Temperature Setback: System feature that will independently set back the Set Tip Temperature
to 177°C (350°F) after a 30 minute period of handpiece inactivity.
Auto-Off: Safety feature that turns power off (30 minutes after the system has entered
Temperature Setback).
Operation
HW 50 Heat Wise System
The HW 50 requires the use of a Power Module. The Power
Module selects the desired heat level for operation. The HW 50
comes standard with three Power Modules, Heat Levels 6.5, 7, &
7.5. Additional Power Modules are available in heat levels of 5,
5.5, 6, 8, and 8.5. Please refer to the Accessory Section for
Power Module part numbers. A heat level of 5 corresponds to a
nominal temperature of 500 °F; a heat level of 6.5 corresponds
to a temperature of 650 °F, etc. Actual temperatures may vary
due to tip geometry.
Verify the following:
a) Handpiece connection to the power source.
b) Power cord connection between an appropriate AC supply receptacle and the power
source.
If the power is turned on while a Power Module is not installed, or if the Power Module is removed
during operation, the system will turn itself off and the LED indicator light on the front panel will turn
red. To operate the unit, please make sure the set-up procedure has been followed, then follow the
procedure below.
1. Install the desired Tip Cartridge.
2. Install the desired Power Module into the Power Port on the front of the unit.
3. The LED indicator will turn amber while the tip is heating to the desired performance level.
4. Once the tip has reached the desired heat level, the LED indicator will turn green and the
system is ready to use.
Front Panel LED
Power Module
Receptacle

©2004 PACE Inc., Annapolis Junction, Maryland Page 8 of 11
All Rights Reserved
Auto-Setback and Auto-Off Features
The HW 50 system comes standard with Auto-Setback and Auto-Off Features. These are pre-
programmed for 30 minute Setback and 30 minute Auto Off, which can be turned off by the switch on
the back of the unit. When Setback mode has been entered, the heat level will be adjusted to 3.5.
The following chart explains the function of the LED Indicator Light.
LED Indicator Activity
Power On Amber ÆGreen
Normal Operation Green
Tip Cartridge Removed Red
Heater Open Sensor Red
System In SetBack Amber or Green*
System in Auto-Off
System reactivated after Auto-Off Amber ÆGreen*
*The LED will be Amber or Green depending on the color when it entered Setback, or Auto Off.
Optional Instant Setback Cubby
(Part Number 6019-0071-P1)
The HW 50 can also be used with the Instant Setback
Cubby. When the TD-100 handpiece is inserted into the
Cubby, the system will automatically go into the Setback
Mode. Once the Handpiece is removed from the Cubby, the
HW 50 will return to normal operation.
Corrective Maintenance
Handpieces
Please refer to the TD-100/MT-100 Handpiece Manual for the maintenance procedures.
Power Source
Refer to the table below. Most malfunctions are simple and easy to correct.
Symptom Probable Cause Solution
Blown Fuse Replace the fuse (located in the AC Receptacle
Fuse Holder) with one of the same rated value.
No power to
system No Supply Voltage Verify that the AC outlet is active.
Defective Heater Change Tip Cartridge. Refer to the TD-100/MT-
100 Handpiece manual for the maintenance
procedures.
Handpiece will
not heat
Power Source
Malfunction Contact PACE
Power Source Corrective Maintenance
Instant Setback Cable

©2004 PACE Inc., Annapolis Junction, Maryland Page 9 of 11
All Rights Reserved
Replacement Power Modules
Description PACE Part Number
Power Modules
5/Green 1207-0362-01-P1
5.5/Blue 1207-0362-02-P1
6/Orange 1207-0362-03-P-1
6.5/Gold 1207-0362-04-P1
7/Red 1207-0362-05-P1
7.5/Purple 1207-0362-06-P1
8/Black 1207-0362-07-P1
8.5/Silver 1207-0362-08-P1
Packing Contents
Description HW 50 System HW 50 E System
Power Supply 8007-0425 8007-0426
Power Cord 1332-0094 1332-0093
Handpiece TD-100
(6010-0132-P1) TD-100 (6010-0132-P1)
Tip & Tool Stand 1257-0258-P1 1257-0258-P1
Power Module Kit
Contains 6.5, 7, & 7.5 Modules 1207-0365-P3 1207-0365-P3
Hot Grip Removal Pad 1100-0307-P1 1100-0307-P1
Service
Please contact PACE or your local distributor for service and repair.

©2004 PACE Inc., Annapolis Junction, Maryland Page 10 of 11
All Rights Reserved
“SODRTEK by PACE” LIMITED WARRANTY STATEMENT
Limited Warranty
Seller warrants to the first user that products manufactured by it and supplied hereunder are free of
defects in materials and workmanship for a period of one (1) year from the date of receipt by such user.
Monitors, computers and other brand equipment supplied but not manufactured by PACE are covered
under their respective manufacturer’s warranty in lieu of this Warranty.
This warranty does not cover wear and tear under normal use, repair or replacement required as a result
of misuse, improper application, mishandling or improper storage. Consumable items such as tips,
heaters, filters, etc. which wear out under normal use are excluded. Failure to perform recommended
routine maintenance, alterations or repairs made other than in accordance with Seller’s directions, or
removal or alteration of identification markings in any way will void this warranty. This warranty is
available only to the first user, but the exclusions and limitations herein apply to all persons and entities.
SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MAKES NO WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Seller will, at its option, repair or replace any defective products at its facility or other location approved by
it at no charge to user, or provide parts without charge for installation by the user in the field at user’s
expense and risk. User will be responsible for all costs of shipping equipment to Seller or other location
for warranty service.
EXCEPT FOR THE REMEDY ABOVE DESCRIBED, UNLESS OTHERWISE REQUIRED BY
APPLICABLE LAW, SELLER WILL HAVE NO OTHER OBLIGATION WITH REGARD TO ANY BREACH
OF WARRANTY OR OTHER CLAIM WITH RESPECT TO THE PRODUCTS, OR LIABILITY FOR ANY
DIRECT, INDIRECT, CONSEQUENTIAL, OR INCIDENTAL LOSS OR DAMAGE CAUSED BY OR
OCCURRING IN CONNECTION WITH ANY OF THE PRODUCTS.
Warranty service may be obtained by contacting the appropriate PACE Company or local Authorized
PACE distributor as set forth below to determine if return of any item is required, or if repairs can be made
by the user in the field. Any warranty or other claim with respect to the products must be made with
sufficient evidence of purchase and date of receipt, otherwise user’s rights under this warranty shall be
deemed waived.
For PACE USA Customers:
PACE, INCORPORATED
9030 Junction Drive
Annapolis Junction, Maryland 20701
Tel. [phone]
FAX. [phone]
For PACE EUROPE Customers:
PACE EUROPE LIMITED
Sherbourne House, Sherbourne Drive,
Tilbrook, Milton Keynes
MK7 8HX
United Kingdom
Tel. [phone]
WARRANTY SERVICE FAX: [phone]
All other Customers:
Local Authorized PACE Distributor

©2004 PACE Inc., Annapolis Junction, Maryland Page 11 of 11
All Rights Reserved
PACE Incorporated retains the right to make changes to specifications contained herein at any time,
without notice. Contact your local authorized PACE Distributor or PACE Incorporated to obtain the latest
specifications.
The following are trademarks and/or service marks of PACE, Incorporated, MD, USA:
INSTACAL™, FUMEFLO™, HEATWISE™, PACEWORLDWIDE™, PERMAGROUND™,
POWERPORT™, POWERMODULE™, TEMPWISE™, TIP-BRITE™, AUTO-OFF™, and
TEKLINK™.
The following are registered trademarks and/or service marks of PACE Incorporated, Annapolis Junction
Maryland U.S.A.
ARM-EVAC®, FLO-D-SODR®, MINIWAVE®, PACE®, SENSATEMP®, SNAP-VAC®,
SODRTEK®, SODR-X-TRACTOR®, THERMOFLO®, THERMOJET®, THERMOTWEEZ®,
VISIFILTER®, THERMO-DRIVE®, and TOOLNET®.
PACE products meet or exceed all applicable military and civilian EOS/ESD, temperature stability and
other specifications including MIL STD 2000, ANSI/JSTD 001, IPC7711, and IPC A-610.
www.paceworldwide.com
PACE USA PACE Europe
9030 Junction Drive Sherbourne House
Annapolis Junction, MD 20701 Sherbourne Drive
USA Tilbrook, Milton Keynes
MK7 8HX
United Kingdom
Tel: [phone] (44) 01908-277666
Fax: [phone] (44) 01908-277777