Parker Compax3S User manual

Single axis devices
Electromechanical Automation
We reserve the right to make technical changes. 04.08.14 15:37 192-120102 N19 June 2014
The data correspond to the current status at the time of printing.
Compax3S Installation Manual
Single axis devices
Paper version
Release as from R09-63
192-120102 N19
June 2014
C3Manager-Compax3S
Unterlagen / Software
user guides / tools
manuels / tools:
Compax3 - DVD (english, deutsch, français)
+
StartUp Guide (english / deutsch)
Compax3S Installations-Handbuch deutsch
Compax3S Installation Manual english
Manuel technique Compax3S français

Notes on the Documents Supplied Single axis devices
2
192-120102 N19 June 2014
____________________________
Windows NT®, Windows 2000™, Windows XP™, Windows Vista, Windows 7 are
trademarks of Microsoft Corporation.
Nonwarranty clause
We checked the contents of this publication for compliance with the associated hard
and software. We can, however, not exclude discrepancies and do therefore not
accept any liability for the exact compliance. The information in this publication is
regularly checked, necessary corrections will be part of the subsequent publications.
Production site:
Parker Hannifin Manufacturing Germany GmbH & Co. KG
Electromechanical Automation Europe [EME]
Robert-Bosch-Strasse 22
77656 Offenburg (Germany)
Tel.: + 49 (0781) 509-0
Fax: + 49 (0781) 509-98176
Internet: www.parker.com/eme http://www.parker.com/eme
E-mail: [e-mail] mailto:EM-[email protected]
Parker Hannifin GmbH - registered office: Bielefeld HRB 35489
Management Board: Ellen Raahede Secher, Dr.-Ing. Gerd Scheffel, Günter Schrank, Kees Veraart - Vorsitzender des Aufsichtsrates:
Hansgeorg Greuner
Parker Hannifin Manufacturing Srl • SSD SBC • Electromechanical Automation • Via
Gounod, 1
I-20092 Cinisello Balsamo (MI), Italy
Tel.: [phone] • Fax: [phone]
E-mail: [e-mail] mailto:[e-mail] • Internet:
www.parker.com/eme http://www.parker.com/eme
Parker Hannifin Corporation • Electromechanical Automation
5500 Business Park Drive • Rohnert Park, CA 94928
Phone #: [phone] • FAX #: [phone]
E-mail: [e-mail] mailto:[e-mail] • Internet:
www.compumotor.com http://www.compumotor.com
Our product on the Internet: http://www.parker.com/eme/c3
Italy:
USA:

Parker EME C3 ServoManager
192-120102 N19 June 2014
3
The present manual contains the installation instructions for the associated
Compax3 device series (see on page 6).
This installation manual does contain only the basic information; for more
detailed information please refer to the Help-files of the individual Compax3
device types.
Compax3 - DVD
The enclosed self-starting* DVD contains the “C3 ServoManager” software tool for
configuring, optimizing etc. Compax3.
Please use always the latest C3 ServoManager version.
Furthermore, the "Parker Integrated Engineering Tool", a software tool for the project
management of several Parker Motion Control products, can be found on the C3
DVD.
Several axes are managed in a common project. The Compax3 ServoManager is
integrated per "Plug & Play" for each Compax3 axis. The configuration,
optimization,.. take place in the same way as in an independently working C3
ServoManager.
The "C3 ServoManager" software tool is also functioning independently from
the Parker Integrated Engineering Tool!
After the installation of the ServoManager you can copy the desired Online help
system with the "C3 ServoManager Help Installer" (you can select the C3 device
type as well as the desired language) to your PC. The help system can be called up
directly from the ServoManager. You will find the complete description of the
selected device type in these online help files.
Please note that the help files are associated with defined device and software
versions.
For reading PDF files you need the "Adobe Acrobat Reader", a software tool which is
available free of charge. It is distributed and generally accepted throughout the
world. You can also download it directly from the Adobe website.
Status of the Manuals:
Help and PDFs are updated simultaneously. In case of doubt the HTML help shows
the actual state in comparison to PDF edition.
For additional HTLM help please refer to our website.
* if your PC has not been set up accordingly, start the "start.htm" file
1. Notes on the Documents
Supplied
Compax3 -
Installation Manual
C3 ServoManager
Parker Integrated
Engineering Tool
Online help system
Adobe Acrobat
Reader®

Notes on the Documents Supplied Single axis devices
4
192-120102 N19 June 2014
1.1 C3 ServoManager
The Compax3 ServoManager can be installed directly from the Compax3 DVD.
Click on the corresponding hyperlink resp. start the installation program
"C3Mgr_Setup_V.....exe" and follow the instructions.
PC requirements
Recommendation:
Operating system: MS Windows XP SP3 / MS Vista (32 Bit) / Windows 7 (32 Bit / 64 Bit)
Browser: MS Internet Explorer 8.x or higher
Processor: Intel / AMD Multi core processor >=2GHz
RAM memory: >= 1024MB
Hard disk: >= 20GB available memory
Drive: DVD drive (for installation)
Monitor: Resolution 1024x768 or higher
Graphics card: on onboard graphics (for performance reasons)
Interface: USB 2.0
Minimum requirements:
Operating system: MS Windows XP SP2 / MS Windows 2000 as from SP4
Browser: MS Internet Explorer 6.x
Processor: >=1.5GHz
RAM memory: 512MB
Hard disk: 10GB available memory
Drive: DVD drive
Monitor: Resolution 1024x768 or higher
Graphics card: on onboard graphics (for performance reasons)
Interface: USB
Note:
For the installation of the software you need administrator authorization on the
target computer.
Several applications running in parallel, reduce the performance and operability.
Especially customer applications, exchanging standard system components
(drivers) in order to improve their own performance, may have a strong influence
on the communication performance or even render normal use impossible.
Operation under virtual machines such as Vware Workstation 6/ MS Virtual PC is
not possible.
Onboard graphics card solutions reduce the system performance by up to 20% and
cannot be recommended.
Operation with notebooks in current-saving mode may lead, in individual cases, to
communication problems.
Your PC is connected with Compax3 via a RS232 cable (SSK1).
Start the Compax3 ServoManager and make the setting for the selected interface in
the "Options Communication settings RS232/RS485..." menu.
In the menu tree under device selection you can read the device type of the
connected device (Online Device Identification) or select a device type (Device
Selection Wizard).
Then you can double click on "Configuration" to start the configuration wizard. The
wizard will lead you through all input windows of the configuration.
Installation of the C3
ServoManager
Connection between
PC and Compax3
Device Selection
Configuration

Parker EME C3 ServoManager
192-120102 N19 June 2014
5
Contents
1. Notes on the Documents Supplied ........................................................3
1.1 C3 ServoManager..................................................................................... 4
2. Introduction .............................................................................................6
2.1 Device assignment .................................................................................. 6
2.2 Scope of delivery..................................................................................... 6
2.3 Type specification plate .......................................................................... 7
2.4 Packaging, transport, storage ................................................................ 8
2.5 Safety instructions................................................................................... 9
2.5.1. General hazards................................................................................................. 9
2.5.2. Safety-conscious working................................................................................ 9
2.5.3. Special safety instructions............................................................................. 10
2.6 Warranty conditions .............................................................................. 11
2.7 Conditions of utilization........................................................................ 12
2.7.1. Conditions of utilization for CE-conform operation..................................... 12
2.7.2. Conditions of utilization for UL certification Compax3S............................. 14
2.7.3. Current on the mains PE (leakage current)................................................... 15
2.7.4. Supply networks.............................................................................................. 15
2.8 EC declaration of conformity................................................................ 16
3. Compax3 device description................................................................17
3.1State of delivery..................................................................................... 17
3.2 Meaning of the status LEDs - Compax3 axis controller ..................... 17
3.3 Mounting and dimensions..................................................................... 18
3.3.1. Mounting and dimensions Compax3S0xxV2................................................ 18
3.3.2. Mounting and dimensions Compax3S100V2 and S0xxV4........................... 19
3.3.3. Mounting and dimensions Compax3S150V2 and S150V4........................... 20
3.3.4. Mounting and dimensions Compax3S300V4................................................ 21
3.4 Connections of Compax3S ................................................................... 22
3.4.1. Compax3S connectors.................................................................................... 22
3.4.2. Connector and pin assignment C3S.............................................................. 23
3.4.3. Control voltage 24VDC / enable connector X4 C3S ..................................... 25
3.4.4. Motor / Motor brake C3S connector X3 ......................................................... 26
3.4.5. Compax3Sxxx V2............................................................................................. 27
3.4.6. Compax3Sxxx V4............................................................................................. 29
3.5 Signal interfaces.................................................................................... 31
3.5.1. RS232 / RS485 interface (plug X10) ............................................................... 31
3.5.2. Resolver / Feedback (connector X13)............................................................ 32
3.5.3. Analogue / encoder (plug X11)....................................................................... 34
3.5.4. Digital inputs/outputs (plug X12) ................................................................... 35
3.5.5. Optional input/output cards............................................................................ 36
4. Technical Characteristics.....................................................................39
5. Index.......................................................................................................44

Introduction Single axis devices
6
192-120102 N19 June 2014
In diesem Kapitel finden Sie
Device assignment ............................................................................................................6
Scope of delivery...............................................................................................................6
Type specification plate.....................................................................................................7
Packaging, transport, storage............................................................................................8
Safety instructions.............................................................................................................9
Warranty conditions.........................................................................................................11
Conditions of utilization....................................................................................................12
EC declaration of conformity............................................................................................16
2.1 Device assignment
This manual is valid for the following devices:
Compax3S025V2 + supplement
Compax3S063V2 + supplement
Compax3S100V2 + supplement
Compax3S150V2 + supplement
Compax3S015V4 + supplement
Compax3S038V4 + supplement
Compax3S075V4 + supplement
Compax3S150V4 + supplement
Compax3S300V4 + supplement
2.2 Scope of delivery
The following items are furnished with the device:
Manuals*
Installation manual (German, English, French)
Compax3 DVD
Startup Guide (German / English)
*Comprehensiveness of documentation depends on device type
Device accessories
Device accessories for Compax3S
Cable clamps in different sizes for large area shielding of the motor cable, the
screw for the cable clamp as well as
the mating plug connectors for the Compax3S plug connectors X1, X2, X3, and
X4
a toroidal core ferrite for one cable of the motor holding brake
Lacing cord
2. Introduction

Parker EME Type specification plate
192-120102 N19 June 2014
7
2.3 Type specification plate
The present device type is defined by the type specification plate (on the housing):
Explanation:
1Type designation:
The complete order designation of the device (2, 5, 6, 9, 8).
2
C3: Abbreviation for Compax3
S025: Single axis device, nominal device current in 100mA (025=2.5A)
M050: Multi-axis device, nominal device current in 100mA (050=5A)
H050: High power device, nominal device current in 1A (050=50A)
D6: Designation nominal supply
V2: Mains supply voltage (2=230VAC/240VAC, 4=400VAC/480VAC)
3Unique number of the particular device
4Nominal supply voltage
Power Input: Input supply data
Power Output: Output data
5
Designation of the feedback system
F10: Resolver
F11: SinCos© / Single- or Multiturn
F12: Feedback module for direct drives
6
Device interface
I10: Analog, step/direction and encoder input
I11 / I12: Digital Inputs / Outputs and RS232 / RS485
I20: Profibus DP / I21: CANopen / I22: DeviceNet /
I30: Ethernet Powerlink / I31: EtherCAT / I32: Profinet
C20: integrated controller C3 powerPLmC, Linux & Web server
7Date of factory test
8Options Mxx: I/O extension, HEDA
Sx:
optional safety technology on C3M
9
Technology function
T10: Servo controller
T11: Positioning
T20: Pressure / Volume flow rate
T30: Motion control in accordance with IEC61131-3
T40: Electronic cam
10 CE compliance
11 Certified safety technology (corresponding to the logo displayed)
12 UL certified (corresponding to the logo displayed)
Compax3 - Type
specification plate
(example):

Introduction Single axis devices
8
192-120102 N19 June 2014
2.4 Packaging, transport, storage
Packaging material and transport
Caution!
The packaging material is inflammable, if it is disposed of improperly by burning,
lethal fumes may develop.
The packaging material must be kept and reused in the case of a return shipment.
Improper or faulty packaging may lead to transport damages.
Make sure to transport the drive always in a safe manner and with the aid of suitable
lifting equipment (Weight (see on page 39)). Do never use the electric connections
for lifting. Before the transport, a clean, level surface should be prepared to place the
device on. The electric connections may not be damaged when placing the device.
First device checkup
Check the device for signs of transport damages.
Please verify, if the indications on the Type identification plate (see on page 7)
correspond to your requirements.
Check if the consignment is complete.
Disposal This product contains materials that fall under the special disposal regulation from
1996, which corresponds to the EC directory 91/689/EEC for dangerous disposal
material. We recommend to dispose of the respective materials in accordance with
the respectively valid environmental laws. The following table states the materials
suitable for recycling and the materials which have to be disposed of separately.
Material
suitable for
recycling
Disposal
Metal yes no
Plastic materials yes no
Circuit boards no yes
Please dispose of the circuit boards according to one of the following methods:
Burning at high temperatures (at least 1200°C) in an incineration plant licensed in
accordance with part A or B of the environmental protection act.
Disposal via a technical waste dump which is allowed to take on electrolytic
aluminum condensers. Do under no circumstances dump the circuit boards at a
place near a normal waste dump.
Storage If you do not wish to mount and install the device immediately, make sure to store it
in a dry and clean environment (see on page 43). Make sure that the device is not
stored near strong heat sources and that no metal chippings can get into the device.
Forming the capacitors
Forming the capacitors only required with 400VAC axis controllers and PSUP
mains module
If the device was stored longer than one year, the intermediate capacitors must be
re-formed!
Forming sequence:
Remove all electric connections
Supply the device with 230VAC single phase for 30 minutes
via the L1 and L2 terminals on the device or
multi axis devices via L1 and L2 on the PSUP mains module
Please note in the
event of storage >1
year:

Parker EME Safety instructions
192-120102 N19 June 2014
9
2.5 Safety instructions
In diesem Kapitel finden Sie
General hazards................................................................................................................9
Safety-conscious working..................................................................................................9
Special safety instructions ...............................................................................................10
2.5.1. General hazards
General Hazards on Non-Compliance with the Safety Instructions
The device described in this manual is designed in accordance with the latest
technology and is safe in operation. Nevertheless, the device can entail certain
hazards if used improperly or for purposes other than those explicitly intended.
Electronic, moving and rotating components can
constitute a hazard for body and life of the user, and
cause material damage
Designated use
The device is designed for operation in electric power drive systems (VDE0160).
Motion sequences can be automated with this device. Several motion sequences
can be can combined by interconnecting several of these devices. Mutual
interlocking functions must be incorporated for this purpose.
2.5.2. Safety-conscious working
This device may be operated only by qualified personnel.
Qualified personnel in the sense of these operating instructions consists of:
Persons who, by virtue to their training, experience and instruction, and their
knowledge of pertinent norms, specifications, accident prevention regulations and
operational relationships, have been authorized by the officer responsible for the
safety of the system to perform the required task and in the process are capable of
recognizing potential hazards and avoiding them (definition of technical personnel
according to VDE105 or IEC364),
Persons who have a knowledge of first-aid techniques and the local emergency
rescue services.
persons who have read and will observe the safety instructions.
Those who have read and observe the manual or help (or the sections pertinent to
the work to be carried out).
This applies to all work relating to setting up, commissioning, configuring,
programming, modifying the conditions of utilization and operating modes, and to
maintenance work.
This manual and the help information must be available close to the device during
the performance of all tasks.

Introduction Single axis devices
10
192-120102 N19 June 2014
2.5.3. Special safety instructions
Caution!
Due to movable machine parts and high voltages, the device can pose a lethal
danger. Danger of electric shock in the case of non-respect of the following
instructions. The device corresponds to DIN EN 61800-3, i.e. it is subject to limited
sale. The device can emit disturbances in certain local environments. In this case,
the user is liable to take suitable measures.
Check that all live terminals are secured against contact. Perilous voltage levels of
up to 850V occur.
Do not bypass power direct current
Caution!
Due to movable machine parts and high voltages, the device can pose a lethal
danger. Danger of electric shock in the case of non-respect of the following
instructions. The device corresponds to DIN EN 61800-3, i.e. it is subject to limited
sale. The device can emit disturbances in certain local environments. In this case,
the user is liable to take suitable measures.
The device must be permanently grounded due to high earth leakage currents.
The drive motor must be grounded with a suitable protective lead.
The devices are equipped with high voltage DC condensers. Before removing the
protective cover, the discharging time must be awaited. After switching off the
supply voltage, it may take up to 10 minutes (with additional capacity modules it
may take up to 30 minutes) to discharge the capacitors.
Danger of electric shock in case of non respect.
Before you can work on the device, the supply voltage must be switched off at the
L1, L2 and L3 clamps. Wait at least 10 minutes so that the power direct current
may sink to a secure value (<50V). Check with the aid of a voltmeter, if the voltage
at the DC+ and DC- clamps has fallen to a value below 50V.
Danger of electric shock in case of non respect.
Do never perform resistance tests with elevated voltages (over 690V) on the wiring
without separating the circuit to be tested from the drive.
Please exchange devices only in currentless state and, in an axis system, only in a
defined original state.
If the axis controller is replaced, it is absolutely necessary to transfer the
configuration determining the correct operation of the drive to the device, before
the device is put into operation. Depending on the operation mode, a machine zero
run will be necessary.
The device contains electrostatically sensitive components. Please heed the
electrostatic protection measures while working at/with the device as well as during
installation and maintenance.
Operation of the PSUP30 only with line choke.
Attention - hot surface!
The heat dissipater can reach very high temperatures (>70°C)
Protective seals
Caution!
The user is responsible for protective covers and/or additional safety measures in
order to prevent damages to persons and electric accidents.

Parker EME Warranty conditions
192-120102 N19 June 2014
11
Forming the capacitors
Forming the capacitors only required with 400VAC axis controllers and PSUP
mains module
If the device was stored longer than one year, the intermediate capacitors must be
re-formed!
Forming sequence:
Remove all electric connections
Supply the device with 230VAC single phase for 30 minutes
via the L1 and L2 terminals on the device or
multi axis devices via L1 and L2 on the PSUP mains module
2.6 Warranty conditions
The device must not be opened.
Do not make any modifications to the device, except for those described in the
manual.
Make connections to the inputs, outputs and interfaces only in the manner
described in the manual.
Fix the devices according to the mounting instructions. (see on page 18)
We cannot provide any guarantee for other mounting methods.
Note on exchange of options
Device options must be exchanged in the factory to ensure hardware and software
compatibility.
When installing the device, make sure the heat dissipators of the device receive
sufficient air and respect the recommended mounting distances of the devices with
integrated ventilator fans in order to ensure free circulation of the cooling air.
Make sure that the mounting plate is not exposed to external temperature
influences.
Please note in the event
of storage >1 year:

Introduction Single axis devices
12
192-120102 N19 June 2014
2.7 Conditions of utilization
In diesem Kapitel finden Sie
Conditions of utilization for CE-conform operation ...........................................................12
Conditions of utilization for UL certification Compax3S....................................................14
Current on the mains PE (leakage current)......................................................................15
Supply networks..............................................................................................................15
2.7.1. Conditions of utilization for CE-conform operation
- Industry and trade -
The EC guidelines for electromagnetic compatibility 2004/108/EC and for electrical
operating devices for utilization within certain voltage limits 2006/95/EC are fulfilled
when the following boundary conditions are observed:
Operation of devices only in the state in which they are delivered.
In order to ensure contact protection, all mating plugs must be present on the device
connections even if they are not wired.
Please respect the specifications of the manual, especially the technical
characteristics (mains connection, circuit breakers, output data, ambient
conditions,...).
2.7.1.1 Conditions of utilization mains filter
A mains filter is required in the mains input line if the motor cable exceeds a certain
length. Filtering can be provided centrally at the system mains input or separately for
each device.
Use of the devices in a commercial and residential area (limit value class in
accordance with EN 61800-3)
The following mains filters are available for independent utilization:
Device:
Compax3S
Limit value
class
Motor cable length
Mains filter
Order No.:
S0xxV2
C2
< 10 m
without
C2
> 10 m, < 100 m
NFI01/01
S1xxV2,
S0xxV4, S150V4
C2
< 10 m
without
C2
> 10 m, < 100 m
NFI01/02
S300V4
C3
< 10 m
without
C2, C3
> 10 m, < 100 m
NFI01/03
Connection length: Connection between mains filter and device:
unshielded:
< 0.5 m
shielded
< 5 (fully shielded on ground - e.g. ground of control cabinet)
2.7.1.2 Conditions of utilization for cables / motor filter
Operation of the devices only with motor and feedback cables whose plugs contain a
special full surface area screening.
< 100 m (the cable should not be rolled up!)
A motor output filter is required for motor cables >20 m:
MDR01/04 (max. 6.3 A rated motor current)
MDR01/01 (max. 16 A rated motor current)
MDR01/02 (max. 30 A rated motor current)
Mains filter:
Compax3S motor
cable

Parker EME Conditions of utilization
192-120102 N19 June 2014
13
Shielding connection of the motor cable
The cable must be fully-screened and connected to the Compax3 housing. Use the
cable clamps/shield connecting terminals furnished with the device.
The shield of the cable must also be connected with the motor housing. The fixing
(via plug or screw in the terminal box) depends on the motor type.
< 100 m
Corresponding to the specifications of the terminal clamp with a temperature range
of up to 60°C.
Signal lines and power lines should be installed as far apart as possible.
Signal lines should never pass close to excessive sources of interference (motors,
transformers, contactors etc.).
Do not place mains filter output cable parallel to the load cable.
2.7.1.3 Additional conditions of utilization
Operation with standard motors.
Use only with aligned controller (to avoid control loop oscillation).
Connect the filter housing and the device to the cabinet frame, making sure that the
contact area is adequate and that the connection has low resistance and low
inductance.
Never mount the filter housing and the device on paint-coated surfaces!
For CE and UL conform operation of the Compax3S300V4, a mains filter is
compulsory:
400 VAC / 0.740 mH certified in accordance with EN 61558-1 bzw. 61558-2-2
We offer the mains filter as an accessory: LIR01/01
Make sure to use only the accessories recommended by Parker
Connect all cable shields at both ends, ensuring large contact areas!
This is a product in the restricted sales distribution class according to EN
61800-3. In a domestic area this product can cause radio frequency
disturbance, in which case the user may be required to implement appropriate
remedial measures.
Motor and Feedback
cable:
Feedback cable
Compax3S, Compax3H &
Compax3F:
Cable
Cable installation:
Motors:
Control:
Grounding:
Compax3S300V4
Accessories:
Warning:

Introduction Single axis devices
14
192-120102 N19 June 2014
2.7.2. Conditions of utilization for UL certification Compax3S
UL certification for Compax3S
conform to UL:

according to UL508C
Certified

E-File_No.: E235342
The UL certification is documented by a "UL" logo on the device
(type specification plate).
“UL” logo:
Conditions of utilization
The devices are only to be installed in a degree of contamination 2 environment
(maximum).
The devices must be appropriately protected (e.g. by a switching cabinet).
The X2 terminals are not suitable for field wiring.
Tightening torque of the field wiring terminals ( green Phoenix plugs)

C3S0xxV2
0.57 - 0.79Nm
5 - 7Lb.in

C3S1xxV2,
C3S0xxV4, C3S150V4
0.57 - 0.79Nm
5 - 7Lb.in

C3S300V4
1.25 - 1.7Nm
11 - 15Lb.in
Temperature rating of field installed conductors shall be at least 60°C. Use copper
lines only
Please use the cables described in the accessories chapter, they feature a
temperature rating of at least 60°C.
Maximum Surrounding Air Temperature: 45°C.
Motor over temperature monitoring is only supported, if the external temperature
sensor is connected.
Suitable for use on a circuit capable of delivering at least 5000 symmetrical
amperes effectively and 480 Volts when protected with fuses.
Fuses:
In addition to the main fuse, the devices must be equipped with a S201K, S203K,
S271K or S273K circuit breaker with K characteristic made by ABB.
C3S025V2: ABB, nom 480V 10A, 6kA
C3S063V2: ABB, nom 480V, 16A, 6kA
C3S100V2: ABB, nom 480V, 16A, 6kA
C3S150V2: ABB, nom 480V, 20A, 6kA
C3S015V4: ABB, nom 480V, 6A, 6kA
C3S038V4: ABB, nom 480V, 10A, 6kA
C3S075V4: ABB, nom 480V, 16A, 6kA
C3S150V4: ABB, nom 480V, 20A, 6kA
C3S300V4: ABB, nom 480V, 25A, 6kA
CAUTION
Risk of electric shock.
Discharge time of the bus capacitor is 10 minutes.
The drive provides internal motor overload protection.
This must be set so that 200% of the motor nominal current are not exceeded.
Cable cross-sections
Mains input: corresponding to the recommended fuses.
Motor cable: corresponding to the Nominal output currents (see on page 39)
Maximum cross-section limited by the terminals mm2/ AWG

C3S0xxV2
2.5mm
2
AWG 12

C3S1xxV2,
C3S0xxV4, C3S150V4
4.0mm
2
AWG 10

C3S300V4
6.0mm
2
AWG 7

Parker EME Conditions of utilization
192-120102 N19 June 2014
15
2.7.3. Current on the mains PE (leakage current)
This product can cause a direct current in the protective lead. If a residual current
device (RCD) is used for protection in the event of direct or indirect contact, only a
type B (all current sensitive) RCD is permitted on the current supply side of this
product . Otherwise, a different protective measure must be taken, such as
separation from the environment by doubled or enforced insulation or separation
from the mains power supply by means of a transformer.
Please heed the connection instructions of the RCD supplier.
Mains filters do have high leakage currents due to their internal capacity. An internal
mains filter is usually integrated into the servo controllers. Additional discharge
currents are caused by the capacities of the motor cable and the motor winding. Due
to the high clock frequency of the power output stage, the leakage currents do have
high-frequency components. Please check if the FI protection switch is suitable for
the individual application.
If an external mains filter is used, an additional leakage current will be produced.
The figure of the leakage current depends on the following factors:
Length and properties of the motor cable
Switching frequency
Operation with or without external mains filter
Motor cable with or without shield network
Motor housing grounding (how and where)
Remark:
The leakage current is important with respect to the handling and usage safety of
the device.
A pulsing leakage current occurs if the supply voltage is switched on.
Please note:
The device must be operated with effective grounding connection, which must
comply with the local regulations for high leakage currents (>3.5 mA).
Due to the high leakage currents it is not advisable to operate the servo drive with an
earth leakage circuit breaker.
2.7.4. Supply networks
This product is designed for fixed connection to TN networks (TN-C, TN-C-S or
TN-S). Please note that the line-earth voltage may not exceed 300VAC.

When grounding the neutral conductor, mains
voltages of up to 480VAC are permitted.
When grounding an external conductor (delta
mains, two-phase mains), mains voltages (external
conductor voltages) of up to 240VAC are permitted.
Devices which are to be connected to an IT network must be provided with a
separating transformer. Then the devices are operated locally as in a TN network.
The secondary sided center of the separating transformer must be grounded and
connected to the PE connector of the device.
Caution!

Introduction Single axis devices
16
192-120102 N19 June 2014
2.8 EC declaration of conformity
Parker
Parker Han nifin Manufacturing Germany GmbH & Co. KG
Automation Group, Electromechanical Automation Europe
Robert-Bosch.StraJle22 Tel.: +49
(0} 781·509.()
Dokumenten Nr.
Declaration No.
Firma
Manufacturer
Anschrift
Address
Produkt
Product
Produktname
Product name
D- 77656 Offenburg Fax .: +49 (0} 781-509-98
CE KONFORMITATSERKLARUNG
CEDECLARATION OF CONFORMITY
DoCOOl-R 2.0
Parker Hannifin Manufacturing Germany GmbH & Co. KG
Robert-Bosch-StraBe 22
77656 Offenburg
Deutschland
Antrieb
Drive
Compax3 Serie- C3S (Einachsfamilie)
Compax3 series- C3S(Singleaxisfamily)
Die Konform itat der Produkte wird vermutet durch die Einhaltung folgender Normen:
The above products are in accordance with the relevant clauses from following standards:
www.parker-eme.com
Norm I Standard
Titel I Title Ausqabe I Edition
Elektrische Leistungsantriebssysteme mit einstellbarer Drehzahl
Teil 5-1: Anforderungen an die Sicherheit- Elektrische,
EN 61800-5-1 thermische und energetische Anforderungen 2007
Adjustablespeedelectrical power drivesystems
Part5- 1: SafetyRequirements- Electrical. thermal and energy
Drehzahlveranderbare elektrische Antriebe
Teil
3: EMV-Anforderungen einschlieBiich spezieller
EN 61800-3 Priifverfahren 2004
Adjustablespeedelectrical power drivesystems
Part
3: EMC product standardincluding specific test methods.
Bemerkungen/Notes:
Den im Produkthandbuch beschriebenen Sicherheits-, Installat ions- und Bedienungshinweisen muss Folge geleistet
werden.
These products must be installed and operated-with reference to the instructions in the ProductManual.
All instructions, warnings and safetyinformation of the ProductManual must be adhered to.
Die Produkte entsprechen den Anforderungen der Niederspannungs-Richtlinie 2006/95/EG und der
EMV-Richtlinie 2004/108/EG.
The products are in accordance with the Low Voltage Directive2006/95/EC and EMCDirective 2004/108/EC
Die Produkte sind fUr den Einbau in eine andere Maschine bes timmt. Die Inbetriebnahme ist solange untersagt, bis die
Konformi
tat des Endproduktes gemaB der Maschinen-Richtlinie 2006/42/EG festgestellt ist.
The products are components to be incorporated into machinery and may not be operatedalone. The complete
machinery
or installation may only be put into service when the safetyconsiderations of the MachineryDirective
2006/42/EC
are fullyadheredto.
Offenburg, 0510312014 _A
Jurgen Killius, Operations Manager -- , +f}
77
w .._ q _,_ . ~'" ..... ~ =-'=----- -----
Parktr BaMifin Manufaeturiog Germany GmbH & Co. KG
Sitz: Bielef eld HRB 35489
USt .-l dNr. : DJ:: 122 802 922
Steuemununer: S349 5747 1543
CommerzbankOffenburg
Bl.Z 664 400 84
Komo-N r. 45 0 19 12 00
BI C/Swift-Code: CODAOEFF
IDAN DE9S 6644 0084 0450 1912 00
Gesehiftsfilhrung:
Ellen Raah ede Se<:her, Dr. Oerd Scheffel, GOn!er Schrank, Kee s
Veraart
Vorsi tttllder des A uf sicbtsrates: Hansgeorg Grewtet

Parker EME State of delivery
192-120102 N19 June 2014
17
In diesem Kapitel finden Sie
State of delivery...............................................................................................................17
Meaning of the status LEDs - Compax3 axis controller....................................................17
Mounting and dimensions................................................................................................18
Connections of Compax3S..............................................................................................22
Signal interfaces..............................................................................................................31
3.1 State of delivery
Compax3 is delivered without configuration!
After switching on the 24VDC supply, the red LED is flashing while the green LED is
dark.
Please configure the device with the help of the Windows-Software "Compax3
ServoManager"!
3.2 Meaning of the status LEDs - Compax3 axis controller
Device status LEDs
Right LED (red)
Left LED (green)
Voltages missing off off
During the booting sequence alternately flashing

No configuration present.
SinCos©feedback not detected.
Compax3 IEC61131-3 program not
compatible with Compax3 Firmware.
no Compax3 IEC61131-3 program

Hall signals invalid.
flashes slowly off
Axis powerless off flashes slowly
Power supplied to axis; commutation calibration
running off flashes quickly
Axis powered off on
Axis in error state / error present / axis powered
(error reaction 1) flashes quickly on
Axis in error state / error present / axis not powered
(error reaction 2) on off
Compax3 faulty: Please contact us on on
3. Compax3 device description

Compax3 device description Single axis devices
18
192-120102 N19 June 2014
3.3 Mounting and dimensions
In diesem Kapitel finden Sie
Mounting and dimensions Compax3S0xxV2....................................................................18
Mounting and dimensions Compax3S100V2 and S0xxV4................................................19
Mounting and dimensions Compax3S150V2 and S150V4...............................................20
Mounting and dimensions Compax3S300V4 ...................................................................21
3.3.1. Mounting and dimensions Compax3S0xxV2
Mounting:
3 socket head screws M5
Stated in mm
Please respect an appropriate mounting gap in order to ensure sufficient convection:
At the side: 15mm
At the top and below: at least 100mm

Parker EME Mounting and dimensions
192-120102 N19 June 2014
19
3.3.2. Mounting and dimensions Compax3S100V2 and S0xxV4
Mounting:
3 socket head screws M5
Stated in mm
Please respect an appropriate mounting gap in order to ensure sufficient convection:
At the side: 15mm
At the top and below: at least 100mm

Compax3 device description Single axis devices
20
192-120102 N19 June 2014
3.3.3. Mounting and dimensions Compax3S150V2 and S150V4
Mounting:
4 socket head screws M5
Stated in mm
Please respect an appropriate mounting gap in order to ensure sufficient convection:
At the side: 15mm
At the top and below: at least 100mm