PERCo TTR-10A Series Installation and operating instructions

ASSEMBLY AND OPERATION MANUAL
TTR-10A
Electromechanical
tripod turnstile with automatic
antipanic arms

Electromechanical tripod
turnstile with automatic
anti-panic arms
TTR-10A
Assembly and Operation Manual

CONTENT
1APPLICATION......................................................................................................................... 3
2OPERATION CONDITIONS.................................................................................................... 3
3TECHNICAL SPECIFICATIONS ............................................................................................. 3
4DELIVERY SET....................................................................................................................... 4
4.1Standard delivery set..................................................................................................... 4
4.1.1Modification TTR-10AT.......................................................................................... 4
4.1.2Modification TTR-10AK ......................................................................................... 5
4.1.3Modification TTR-10AB ......................................................................................... 5
4.2Optional equipment supplied on request....................................................................... 6
5BRIEF DESCRIPTION............................................................................................................. 6
5.1Main features................................................................................................................. 6
5.2Design........................................................................................................................... 6
5.2.1Turnstile housing and base ................................................................................... 7
5.2.2LED indication unit................................................................................................. 7
5.2.3RC-panel ............................................................................................................... 8
5.2.4Control and interface boards................................................................................. 8
5.2.5Control signals..................................................................................................... 11
5.2.6Turnstile control modes....................................................................................... 12
5.2.7Turnstile mechanism operation algorithm............................................................ 12
5.3Operation devices ....................................................................................................... 13
5.3.1RC-panel connection........................................................................................... 13
5.3.2Emergency unblocking device Fire Alarm........................................................... 14
5.3.3Operation with an ACS controller........................................................................ 14
5.4Additional devices connectable to the turnstile ........................................................... 15
5.4.1Relay outputs....................................................................................................... 15
5.4.2Intrusion detector and siren................................................................................. 16
5.4.3Remote indicators................................................................................................ 16
5.5Operation contingencies and response....................................................................... 17
6MARKING AND PACKAGING............................................................................................... 17
7SAFETY REQUIREMENTS................................................................................................... 18
7.1Installation safety requirements................................................................................... 18
7.2Operation safety requirements.................................................................................... 18
8INSTALLATION INSTRUCTIONS......................................................................................... 18
8.1Installation details........................................................................................................ 18
8.2Installation tools........................................................................................................... 19
8.3Length of cables.......................................................................................................... 20
8.4Installation procedure.................................................................................................. 20
8.5Connection layout........................................................................................................ 24
9OPERATION INSTRUCTIONS.............................................................................................. 26
9.1Power-up..................................................................................................................... 26
9.2Operating modes of the turnstile at pulse control mode.............................................. 26
9.3Operating modes of the turnstile at potential control mode......................................... 27
9.4Actions in emergency.................................................................................................. 28
9.5Troubleshooting........................................................................................................... 28
10MAINTENANCE..................................................................................................................... 29
11TRANSPORTATION AND STORAGE .................................................................................. 30
Appendix 1. Control signal algorithm at pulse control mode.................................................. 30
Appendix 2. Control signal algorithm at potential control mode............................................. 31

TTR-10A electromechanical tripod turnstile
Dear Customer,
Thank you for purchasing the PERCo turnstile. Please follow the instructions given in the
Manual carefully, and this quality product will provide many years of trouble-free use.
Assembly and operation manual for the TTR-10A electromechanical tripod turnstile with
automatic anti-panic folding arms (hereinafter - the Manual) contains data necessary for the
utter use of the turnstile operating advantages. Packaging, installation and maintenance
information is as well provided.
Installation and maintenance are to be executed by qualified personnel only, after studying this
Manual carefully.
Abbreviations:
RC-panel – remote control panel;
ACS – access control system;
WRC – wireless remote control.
1 APPLICATION
TTR-10A electromechanical tripod turnstile with automatic anti-panic folding arms
(hereinafter - the turnstile) is a motorized, weatherproof blocking device, designed as a part of paid
access systems, including vehicles, as well as for managing the pedestrian flow at industrial
enterprises, banks, administrative institutions, shops, train stations, airports, etc. For a more
comfortable passage, the turnstile is equipped with an electric drive for smooth barrier arms
rotation and provides the ability to quickly open the passage area in case of emergency.
The turnstile is made in three modifications:
TTR-10AT with MT10.1 bracket for mounting on vertical cylindrical racks (pipes, handrails), for
example, in vehicles,
TTR-10AK with MT10.2 bracket for mounting on a vertical surface (wall),
TTR-10AB with MT10.3 mounting post for floor mount.
The number of turnstiles needed to ensure quick and convenient passageway is recommended to
be determined upon calculation of the turnstile throughput rate (Sect. 3). The manufacturer
recommends installing one turnstile according to the 500 people per shift criterion, or based on the
peak load of 30 people per minute.
24V DC output voltage power supply or rechargeable batteries are used to power the turnstile (for
the range of permissible voltages, see Section 3“Technical specifications”).
2 OPERATION CONDITIONS
The turnstile complies with GOST15150-69, category N1 (for an outdoor application) with regard to
environmental exposure resistance.
The turnstile operation is allowed at temperature range from -40°C to +50°C (up to +55°C under
the shelter) and at relative air humidity of up to 80% at +25°C.
The RC-panel, included in the standard delivery set, complies with GOST15150-69, category NF4
(operation in premises with climate control) with regard to environmental exposure resistance.
Operation of the RC-panel is allowed at temperature range from +1°C to +40°C and at relative air
humidity of up to 80% at +25°C.
3 TECHNICAL SPECIFICATIONS
Operating voltage ............................................................................................................ 22÷29V DC
Consumption current ......................................................................................................... max 5.5 A
Power consumption ......................................................................................................... 15÷150 W1
Turnstile throughput rate in the free passage mode ................................................. 60 persons/min
Turnstile throughput rate in the single passage mode .............................................. 30 persons/min
1Power consumption can reach 150 W only for a short time in certain turnstile conditions. The rest of the
time, power consumption does not exceed 15 W.
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Assembly & Operation Manual
Passage width ....................................................................................................................... 500 mm
Arm rotation force ........................................................................................................... max 1.5 kgf
RC-panel cable length ............................................................................................................ 6.61m
Ingress Protection Rating ........................................................................................ IP54 (EN 60529)
Electric shock protection class ................................................................................... III (IEC 61140)
Vandal protection rating ......................................................................................... IK09 (IEC 62262)
Vibration resistance rating .................................................................... M28 and M29 (IEC 721-3-5)
Mean time to failure ................................................................................... min 3,000,000 passages
Mean lifetime .......................................................................................................................... 8 years
Turnstile overall dimensions with barrier arm raised (Fig. 1):
TTR-10AT modification with MT10.1 bracket assembled ............................. 613×806×746 mm
TTR-10AK modification with MT10.2 bracket assembled ............................. 613×806×714 mm
TTR-10AB modification with MT10.3 mounting post assembled ................ 1055×806×762 mm
Turnstile net weight:
TTR-10AT, TTR-10AK modification .......................................................................... max 33 kg
TTR-10AB with MT10.3 mounting post assembled ................................................... max 55 kg
Figure 1. Turnstile overall view
4 DELIVERY SET
4.1 Standard delivery set
4.1.1 TTR-10AT modification
Package:
Box .............................................................................................................................................. 1
Basic equipment:
Turnstile housing and base assembled ....................................................................................... 1
Hub with barrier arms .................................................................................................................. 1
RC-panel with cable .................................................................................................................... 1
Box with a MT10.1 mounting bracket (Fig. 14), includes:
Bracket base ............................................................................................................................... 1
Bracket back panel ...................................................................................................................... 1
Half-pipe clamps .......................................................................................................................... 2
M4×6 conical type screws ........................................................................................................... 4
M6×40 cylinder type screws ........................................................................................................ 8
1MAX allowed cable length – 40m (supplied on request).
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TTR-10A electromechanical tripod turnstile
Installation tools:
M8×25 screws with spring washers for mounting the hub ........................................................... 3
Anaerobic adhesive sealant for fixing the hub screws (20 ml) .................................................... 1
SW3 Allen key ............................................................................................................................. 1
100 mm cable ties ....................................................................................................................... 5
M8 nuts ........................................................................................................................................ 4
Flat washers (8) ........................................................................................................................... 4
Spring washers (8) ...................................................................................................................... 4
Technical documentation:
Certificate .................................................................................................................................... 1
Assembly and operation manual ................................................................................................. 1
4.1.2 TTR-10AK modification
Package:
Box .............................................................................................................................................. 1
Basic equipment:
Turnstile housing and base assembled ....................................................................................... 1
Hub with barrier arms .................................................................................................................. 1
RC-panel with cable .................................................................................................................... 1
Box with a MT10.2 mounting bracket (Fig. 15), includes:
Assembled bracket ...................................................................................................................... 1
Installation tools:
M8×25 screws with spring washers for mounting the hub ............................................................3
Anaerobic adhesive sealant for fixing the hub screws (20 ml) .................................................... 1
SW3 Allen key ............................................................................................................................. 1
100 mm cable ties ....................................................................................................................... 5
M8 nuts ........................................................................................................................................ 4
Flat washers (8) ........................................................................................................................... 4
Spring washers (8) ...................................................................................................................... 4
Technical documentation:
Certificate .................................................................................................................................... 1
Assembly and operation manual ................................................................................................. 1
4.1.3 TTR-10AB modification
Package:
Box .............................................................................................................................................. 2
Box #1 includes:
Basic equipment:
Turnstile housing and base assembled ....................................................................................... 1
Hub with barrier arms .................................................................................................................. 1
RC-panel with cable .................................................................................................................... 1
Installation tools:
M8×25 screws with spring washers for mounting the hub ........................................................... 3
Anaerobic adhesive sealant for fixing the hub screws (20 ml) .................................................... 1
SW3 Allen key ............................................................................................................................. 1
100 mm cable ties ....................................................................................................................... 5
M8 nuts ........................................................................................................................................ 4
Flat washers (8) ........................................................................................................................... 4
Spring washers (8) ...................................................................................................................... 4
Technical documentation:
Certificate .................................................................................................................................... 1
Assembly and operation manual ................................................................................................. 1
Box #2 includes:
MT10.3 mounting post assembled for floor mount (Fig. 16) ............................................................ 1
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Assembly & Operation Manual
4.2 Optional equipment supplied on request
Turnstile power supply...................................................................................................................... 1
WRC kit 1 .......................................................................................................................................... 1
Intrusion detector ............................................................................................................................. 1
Siren.................................................................................................................................................. 1
5 BRIEF DESCRIPTION
5.1 Main features
The turnstile is designed to work both indoors and outdoors or inside vehicles. The turnstile
housing is made of high quality stainless steel with polycarbonate insert.
The turnstile can operate independently or with control devices: the RC-panel, WRC or ACS.
The turnstile is equipped with automatic anti-panic folding arms. The barrier arm is set into
vertical position at a power loss or by emergency unblocking device Fire Alarm signal.
The turnstile is equipped with an operating mode indication. The turnstile provides an output
for connecting an additional external display as well.
The turnstile is equipped with relay inputs for an intrusion detector, a siren and the
emergency unblocking Fire Alarm device (i.e. fire protection system) connection.
The turnstile is equipped with an output for a power supply low voltage alarm connection.
There are two modes for the turnstile control - a pulse control mode and a potential control
mode.
The turnstile mechanism provides automatic barrier arm rotation to the initial position after
each pass.
After the barrier arms are turned 60° or more, the reverse rotation is blocked.
The rotor electric drive provides smooth and silent operation of the turnstile.
The turnstile is supplied with safe 24V voltage.
5.2 Design
The design of the turnstile (Fig. 2). Numbers in brackets correspond to Fig. 2and 3of this Manual.
The turnstile comprises turnstile base (6), housing (1) LED indication unit (2), hub (4) with three
barrier arms (3) and RC-panel. Additionally, depending on modification, the turnstile is equipped
with a mounting bracket for cylindrical racks (for example, in vehicles), for wall mounting, or
mounting post for installation on the floor. Optional equipment that is not included in the main
delivery set is supplied on request.
Figure 2. Turnstile components without a mounting bracket (post)
1 – turnstile housing; 2 – LED indication unit; 3 – barrier arm; 4 – hub;
5 – hub mounting screws; 6 – turnstile base; 7 – housing mounting screws
1The WRC kit consists of a receiver connected to the control board and transmitters.
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TTR-10A electromechanical tripod turnstile
Figure 3. The internal turnstile components (with the housing and the hub removed)
8 – indication cable; 9 – control board; 10 – interface board;
11 – emergency unblocking device (Fire Alarm); 12 – assembled drive;
13 – grounding point; 14 – blocking device; 15 – hub mounting holes
5.2.1 Turnstile housing and base
You can access the internal components of the turnstile by detaching the housing (1). The housing
and the turnstile base are secured with four mounting screws (7) for SW3 Allen key. When
operating the turnstile, the housing must be secured to the base. Inside the base under the
housing are located (Fig. 3): the drive control board (9), interface board (10) and the turnstile
mechanism, which includes:
• drive (12) assembled with electric motor and position sensor board;
• electromechanical blocking device (14) with optical sensors;
• emergency unblocking device (Fire Alarm) (11) (anti-panic function of automatic folding arms).
5.2.2 LED indication unit
The housing (1) contains LED indication unit (2) to inform about the turnstile current status and the
established operation mode (Fig. 2and 4). The display has three pictographic indicators:
– passage permission indicator
in one of the directions (green arrow)
– passage denial indicator (red cross)
– passage permission indicator
in the other direction (green arrow)
Figure 4. LED indication unit
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Assembly & Operation Manual
5.2.3 RC-panel
The RC-panel is designed as a small desktop device with a shockproof ABS plastic case and is
intended for setting and indicating operating modes when the turnstile is operated manually. The
RC-panel overall view (Fig. 5).
Figure 5. RC-panel design
1, 2, 3 – buttons LEFT, STOP, RIGHT for setting the control commands;
4, 6 – green indicators «Left», «Right»; 5 – red indicator «Stop»
There are three control buttons on the RC front panel intended for setting the turnstile operating
modes. The middle button on the RC-panel (hereinafter — the STOP button) is intended to set the
turnstile to the “Always locked” mode. The left (LEFT) and the right (RIGHT) buttons are intended
to unlock the turnstile for passage in the chosen direction. Above the buttons, there are LED
indicators for the turnstile turning mechanism. A red “Stop” indicator indicates that both passage
directions are blocked. Available control commands and indications on the RC-panel for pulse and
potential control modes are given in the Tables 5and 6. The RC-panel is connected to the
interface board in accordance with the connection layout (Sect. 5.3.1 and Fig. 17).
5.2.4 Control and interface boards
The control board (9) receives commands from the interface board (10) and controls the operation
of the electric motor, the operation of the blocking device, and the emergency unblocking device.
All nodes of the turnstile mechanism are connected to the control board with internal wiring. A
turnstile power source is connected to it with an external cable as well. Connection is made in
accordance with the connection layout (Fig. 17). The appearance of the control board (9) (Fig. 6).
Control board elements:
X1 (+24 GND)– turnstile power supply connector block;
X2 (POWER+CAN) – socket to connect communication cable with interface board;
X3 (Rotor Sensor) – the rotor position sensor board connector block (part of the drive (12));
X4 (A,B,C) – connector block for connecting the electric motor phases (part of the drive
(12));
X5 (Lock Sensor) – connector block for connecting the blocking device sensor optocouplers;
X6 (USB UDP) – USB port (not used during operation);
X7 (ANTIPANIC) – connector block to connect the electromagnet of automatic anti-panic
unblocking device (anti-panic function of automatic folding arms);
X8 (LOCK) – connector block to connect the blocking device electromagnet;
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TTR-10A electromechanical tripod turnstile
XP1 – programming socket (not used during operation);
XP2 (USB UPD) – the jumper of the board software update via USB. If the jumper is fixed -
the update mode is ON, if removed – the update mode is OFF;
SA1 (CONTROL) – a set of DIP switches for setting the electric drive, must be in the OFF
position (not used during operation);
PWR – green LED indicator for interface board power supply.
Figure 6. Control board
The interface board (10) processes the incoming commands (monitors the status of contacts L, ST,
R and FA (Fire Alarm), reads information from the intrusion detector (DKZP1 contact) and
generates commands to the control board (9), as well as signals for external devices, for RC-panel
indications (Led A, Led ST and Led B), for the barrier arms rotation in the corresponding direction
(Pass A and Pass B), for the alarm output A1 – A2 (Alarm) and relays the signal about the current
status of the intrusion detector (DETECT).
The following devices are connected to the interface board: RC-panel / WRC / ACS controller,
emergency unblocking Fire Alarm device, remote display units and other optional equipment.
Wired connection is made in accordance with the connection layout (Fig. 17).
The general view of the interface board (10) (Fig. 7).
Figure 7. Interface board
Interface board elements:
X1 (ACS) – additional equipment power supply connector blocks (X1.1), siren connection
(X1.2) and ACS controller inputs for PASS signals (X1.3);
X2 (RC) – connector blocks for connecting the RC-panel, WRC or ACS controller (X2.1), as
well as emergency unblocking Fire Alarm device (X2.2);
X3 (Light) – connector blocks for connecting remote indicators (“open” / “closed”, X3.1 – for
direction A, X3.2 – for direction B);
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