Pfeiffer Vacuum TPG 362 User manual

BG 5500 BEN (2014-08)
A PASSION FOR PERFECTION
TPG 361, TPG 362
SingleGauge, DualGauge
Single- and Dual-Channel Measurement and Control Unit for ActiveLine Transmitter
Operating Instructions

2BG 5500 BEN (2014-08) TPG36x.oi
In all communications with Pfeiffer Vacuum, please specify the information on the
product nameplate.
Ser.-No.:
2014/05
44990000
Mod.:
Mod.-No.:
Input: 100-240 V~; 50-60 Hz; 65 VA
PT G28 290
TPG 362
D-35614 Asslar
4010094
Specimen nameplate
This document applies to products with part numbers:
PT G28 040 (TPG 361, SingleGauge)
PT G28 290 (TPG 362, DualGauge)
The part number (Mod.-No.) can be found on the product nameplate.
This manual is based on firmware version V010100.
If your unit does not work as described in this document, please check that it is
equipped with the above firmware version (→45).
If not indicated otherwise in the legends, the illustrations in this document
correspond to the unit TPG 362 (DualGauge). They apply to TPG 361
(SingleGauge) by analogy.
We reserve the right to make technical changes without prior notice.
All dimensions are indicated in mm.
Product Identification
Validity

BG 5500 BEN (2014-08) TPG36x.oi 3
The TPG 361 and TPG 362 are used together with Pfeiffer Vacuum ActiveLine
transmitter (in this document referred to as gauges) for total pressure measure-
ment. All products must be operated in accordance with their respective Operating
Instructions.
The scope of delivery consists of the following parts:
1 Control Unit
1 Power cord
1 Connector for control connection
4 Collar screws and plastic sleeves
2 Rubber feet
1 Rubber bar
1 Installation Instructions
3 Operating Instructions (1×de, 1×en, 1×fr)
FullRange®Pfeiffer Vacuum GmbH
Intended Use
Scope of Delivery
Trademark

4BG 5500 BEN (2014-08) TPG36x.oi
Contents
Product Identification 2
Validity 2
Intended Use 3
Scope of Delivery 3
Trademark 3
1Safety 5
1.1 Symbols Used 5
1.2 Personnel Qualifications 5
1.3 General Safety Instructions 6
1.4 Liability and Warranty 6
2Technical Data 7
3Installation 11
3.1 Personnel 11
3.2 Installation, Setup 11
3.2.1 Rack Installation 11
3.2.2 Installation in a control panel 12
3.2.3 Use as Desk-Top Unit 13
3.3 Mains Power Connector 14
3.4 Gauge Connectors sensor 1, sensor 2 14
3.5 Control Connector 15
3.6 Relay Connector 16
3.7 Interface Connector RS485 17
3.8 Interface Connector USB Type B 17
3.9 Interface Connector USB Type A 17
3.10 Interface Connector Ethernet 18
4Operation 19
4.1 Front panel 19
4.2 Turning the TPG 36x On and Off 20
4.3 Operating Modes 21
4.4 Measurement Mode 22
4.5 Parameter Mode 24
4.5.1 Switching Function Parameters 25
4.5.2 Gauge parameters 27
4.5.3 Gauge Control 34
4.5.4 General Parameters 39
4.5.5 Test Parameters 45
4.6 Data Logger Mode 48
4.7 Setup Mode 50
5Maintenance 53
6Troubleshooting 54
7Repair 55
8Storage 55
9Disposal 55
Appendix 56
A: ConversionTables 56
B: Firmware Update 57
C: Ethernet Configuration 60
D: Literature 62
ETL Certification 64
EC Declaration of Conformity 65
For cross-references within this document, the symbol (→XY) is used; for cross-
references to further documents listed under ‘Literature’, use is made of the symbol
(→[Z]).

BG 5500 BEN (2014-08) TPG36x.oi 5
1 Safety
DANGER
Information on preventing any kind of physical injury.
WARNING
Information on preventing extensive equipment and environmental damage.
Caution
Information on correct handling or use. Disregard can lead to malfunctions or
minor equipment damage.
The lamp / display is lit.
The lamp / display flashes.
The lamp / display is dark.
Press the key (example: PARA key).
Do not press any key.
<……> Labeling
Skilled personnel
All work described in this document may only be carried out by persons who
have suitable technical training and the necessary experience or who have been
instructed by the end-user of the product.
1.1 Symbols Used
Symbols for residual risks
Further symbols
1.2 Personnel Qualifications

6BG 5500 BEN (2014-08) TPG36x.oi
Adhere to the applicable regulations and take the necessary precautions for all
work you are going to do and consider the safety instructions in this document.
DANGER
DANGER: mains voltage
Contact with live parts is extremely hazardous when any objects are
introduced or any liquids penetrate into the unit.
Make sure no objects enter through the louvers and no liquids pene-
trate into the equipment.
The disconnecting device must be readily identifiable by and easily reached by the
user.
To disconnect the unit from the mains supply, you must unplug the mains cable.
Disconnecting device
acc. to EN 61010-1
Communicate the safety instructions to all other users.
Pfeiffer Vacuum assumes no liability and the warranty is rendered null and void if
the end-user or third parties
•disregard the information in this document
•use the product in a non-conforming manner
•make any kind of interventions (modifications, alterations etc.) on the product
•use the product with accessories not listed in the corresponding product docu-
mentation.
1.3 General Safety
Instructions
Disconnecting device
1.4 Liability and Warranty

BG 5500 BEN (2014-08) TPG36x.oi 7
2 Technical Data
Voltage 100 … 240 VAC ±10%
Frequency 50 … 60 Hz
Power consumption
TPG 361
TPG 362
≤45 VA
≤65 VA
Overvoltage category II
Protection class 1
Connection European appliance connector
IEC 320 C14
Temperature
storage
operation
–20 … +60 °C
+ 5 … +50 °C
Relative humidity ≤80% up to +31 °C,
decreasing to 50% at +40 °C
Use indoors only
max. altitude 2000 m NN
Pollution degree II
Pollution type IP20
Number
TPG 361
TPG 362
1
2 (1 per channel)
sensor connector Amphenol C91B appliance connector, 6-pin,
(pin assignment →15)
Compatible compact gauges
Pirani
Pirani Capacitance
Cold Cathode
FullRange®CC
Process Ion
FullRange®BA
Capacitance
Piezo
TPR 261, TPR 265, TPR 280, TPR 281
PCR 260, PCR 280
IKR 251, IKR 261, IKR 270, IKR 360, IKR 361
PKR 251, PKR 261, PKR 360, PKR 361
IMR 265
PBR 260
CMR 261 … CMR 275, CMR 361 … CMR 375
APR 250 … APR 267
Voltage +24 VDC ±5%
Ripple <±1%
Current 0 … 1 A (per channel)
Power 25 W (per channel)
Fuse protection 1.5 A (per channel) with PTC element, self-
resetting after turning the unit off or disconnect-
ing the gauge. The supply conforms to the
grounded protective extra low voltage require-
ments.
Front panel
TPG 361
TPG 362
via 3 keys
via 4 keys
Remote control via RS485 interface
via USB type B interface
via ethernet interface
Mains specifications
Ambience
Gauge connections
Gauge supply
Operation

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Measurement ranges depending on gauges (→[1] … [18])
Measurement error
gain error ≤0.01% F.S. (typical)
≤0.10% F.S. (over temperature range, time)
offset error ≤0.01% F.S. (typical)
≤0.10% F.S. (over temperature range, time)
Measurement rate analog ≥100 / s
Display rate ≥10 / s
Filter time constant
slow
normal
fast
750 ms (fg= 0.2 Hz)
150 ms (fg= 1 Hz)
20 ms (fg= 8 Hz)
Measurement units mBar, hPa, Torr, Pa, Micron, V
Offset correction for linear gauges –5 … 110% F.S.
Calibration factor 0.10 … 10.00
A/D converter resolution 0.001% F.S.
Number
TPG 361
TPG 362
2
4 (user-assignable)
Reaction delay ≤10 ms, if switching threshold close to meas-
urement value (for larger differences consider
filter time constant).
Adjustment range depending on gauge (→[1] … [18])
Hysteresis ≥1% F.S. for linear gauges,
≥10% of measurement value for logarithmic
gauges
Contact type floating changeover contact
Load max. 60 V(dc), 30 W (ohmic)
30 V(ac), 1 A (ohmic)
Service life
mechanical
electrical
1×108cycles
1×105cycles (at max. load)
Contact positions →16
Relay connector D-Sub appliance connector, female, 15-pin
(pin assignment →16)
Number 1
Reaction time ≤10 ms
Contact type floating normally open contact
Load max. 60 V(dc), 0.5 A, 30 W (ohmic)
30 V(ac), 1 A (ohmic)
Service life
mechanical
electrical
1×108cycles
1×105cycles (at max. load)
Contact positions →15
Control connector Amphenol C91B appliance connector, female,
7-pin (pin assignment →15)
Measurement values
Switching functions
Switching function relays
Error signal
Error signal relay

BG 5500 BEN (2014-08) TPG36x.oi 9
Automatic
ON setpoint
OFF setpoint
adjustable (→36)
adjustable (→38)
Manual
via keys
activation/deactivation
→22
External
via control connector
ON condition
OFF condition
Signal ≤+0.8 V(dc)
Signal +2.0 … 5 V(dc) or input open
Hotstart
when mains power on
→36
Self control
deactivation when pressure is
rising OFF threshold
adjustable (→38)
Control connector Amphenol C91B appliance connector, female,
7-pin (pin assignment →15)
Number
TPG 361
TPG 362
1
2 (1 per channel)
Voltage range 0 … +10 V(dc)
Deviation from display value ±10 mV
Output resistance <50 Ω
Measuring signal vs. pressure depending on gauge (→[1] … [18])
Control connector Amphenol C91B appliance connector,
female,7-pin (pin assignment →15)
Protocol •ACK/NAK, ASCII with 3-character mne-
monics, or
•PV protocol
Data format bi-directional data flow, 1 start bit, 8 data bits,
1 stop bit, no parity bit, no handshake
Transmission rate 9600
RS485 connector Binder M12 appliance connector, 5-pin
(pin assignment →17)
Protocol FAT file system
file handling in ASCII format
Protocol •ACK/NAK, ASCII with 3-character mne-
monics, or
•PV protocol
Data format bi-directional data flow, 1 start bit, 8 data bits,
1 stop bit, no parity bit, no handshake
Transmission rate 9600, 19200, 38400, 57600, 115200
Protocol •ACK/NAK, ASCII with 3-character mne-
monics, or
•PV protocol
Data format bi-directional, 1 start bit, 8 data bits, 1 stop bit,
no parity bit, no handshake
Transmission rate 9600, 19200, 38400, 57600, 115200
IP Address DHCP (default) or manual setting (→60)
MAC Address readable via "MAC" parameter
Gauge control
Analog outputs
RS485 interface
USB Type A interface
USB Type B interface
Ethernet interface

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204 3
≈285
ø3.5
55.9
70.8
122.5
128.5
111.6
68.1
For incorporation into a rack or control panel or as a desk-top unit
1.1 kg
Dimensions [mm]
Use
Weight

BG 5500 BEN (2014-08) TPG36x.oi 11
3 Installation
Skilled personnel
The unit may only be installed by persons who have suitable technical
training and the necessary experience or who have been instructed by
the end-user of the product.
The unit is suited for incorporation into a 19" rack or a control panel or for use as a
desk-top unit.
DANGER
Putting a product which is visibly damaged into operation can be ex-
tremely hazardous. If the product is visibly damaged do not put it into
operation and make sure it is not inadvertently put into operation.
The unit is designed for installation into a 19" rack chassis adapter according to
DIN 41 494. For this purpose, four collar screws and plastic sleeves are supplied
with it.
DANGER
DANGER: protection class of the rack
If the product is installed in a rack, it is likely to lower the protection
class of the rack (protection against foreign bodies and water) e.g.
according to the EN 60204-1 regulations for switching cabinets.
Take appropriate measures for the rack to meet the specifications of
the protection class.
In order to reduce the mechanical strain on the front panel of the TPG 36x,
preferably equip the rack chassis adapter with a guide rail.
Guide rail
3.1 Personnel
3.2 Installation, Setup
3.2.1 Rack Installation
Guide rail

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Secure the rack adapter in the rack frame.
The maximum admissible ambient temperature (→7) must not be
exceeded and the air circulation must not be obstructed.
Rack chassis adapter
Height 3
Slide the TPG 36x into the rack chassis adapter …
… and fasten the adapter panel to the rack chassis adapter using the screws
supplied with the TPG 36x.
DANGER
DANGER: protection class of the rack
If the product is installed in a rack, it is likely to lower the protection
class of the rack (protection against foreign bodies and water) e.g.
according to the EN 60204-1 regulations for switching cabinets.
Take appropriate measures for the rack to meet the specifications of
the protection class.
For mounting the TPG 36x into a control panel, the following cut-out is required:
M3 oder ø3.5
122.5
113
70
55.9
The maximum admissible ambient tem-
perature (→7) must not be exceeded and
the air circulation must not be be obstructed.
Height 3 rack chassis adapter
3.2.2 Installation in a control
panel

BG 5500 BEN (2014-08) TPG36x.oi 13
For reducing the mechanical strain on the front panel of the TPG 36x, preferably
support the unit.
Slide the TPG 36x into the cut-out of the control panel …
… and secure it with four M3 or equivalent screws.
The TPG 36x may also be used as a desk-top unit. For this purpose, two self-
adhesive rubber feet and a slip-on rubber bar are supplied with it.
Stick the two supplied rubber feet to the rear part of the bottom plate …
… and slip the supplied rubber bar onto the bottom edge of the front panel.
Select a location where the admissible maximum ambient temperature
(→7) is not exceeded (e.g. due to sun irradiation).
3.2.3 Use as Desk-Top Unit

14 BG 5500 BEN (2014-08) TPG36x.oi
DANGER
DANGER: line voltage
Incorrectly grounded products can be extremely hazardous in the
event of a fault.
Use only a 3-conductor power cable with protective ground. The mains
power connector may only be plugged into a socket with a protective
ground. The protection must not be nullified by an extension cable
without protective ground.
The unit is supplied with a power cord. If the mains connector is not compatible
with your system, use your own, suitable cable with protective ground (3×1.5 mm3).
The socket must be
fuse-protected with
10 A
max
If the unit is installed in a switching cabinet, the mains voltage should be supplied
and turned on via a central distributor.
On the rear of the unit is a screw enabling the TPG 36x where necessary to be
connected via a ground conductor, e.g. with the protective ground of the pump
stand.
Protective
grounding
Do not unfasten
this screw
(internal ground
protection)
Gauge connector sensor 2 is not present in TPG 361.
For each measurement channel, there is a female appliance connector on the rear
of the unit.
Connect the gauge to the sensor connector via a sensor cable set
available from us (→sales literature) or your own, screened (electro-
magnetic compatibility) sensor cable. Use compatible gauges only
(→7).
3.3 Mains Power Connector
Ground Connection
3.4 Gauge Connectors
sensor 1, sensor 2

BG 5500 BEN (2014-08) TPG36x.oi 15
Gauge connector sensor 2 is not present in TPG 361.
Pin assignment of the two female 6-pin
Amphenol C91B appliance connectors:
1
2
3
4
56
45
21
36
Pin Signal
1
6
2
3
4
5
Identification
Supply +24 V(dc)
Supply common GND
Signal input (measuring signal 0 … +10 V(dc))
Signal common (measuring signal–)
Screening
This connector allows the user to read the measuring signal, evaluate the state of
the floating contacts of the error relay, and activate or deactivate the gauges
(→34).
Connect the peripheral components to the control connector on the rear
of the unit using your own, screened (electromagnetic compatibility)
cable.
Pin assignment of the female 7-pin Amphenol
C91B appliance connector:
1
3
2
54
67 8
57
46
2
3
1
In TPG 361 Pin 1 and Pin 6 are not assigned.
Pin Signal
2
1
5
4
6
Analog output gauge 1 0 … +10 V(dc)
Analog output gauge 2 0 … +10 V(dc)
Screening GND
Gauge 1 on: signal ≤+0.8 V(dc)
off: signal +2.0 … 5 V(dc) or input open
Gauge 2 on: signal ≤+0.8 V(dc)
off: signal +2.0 … 5 V(dc) or input open
3
7 No error Error or power supply turned off
A suitable connector is supplied with the TPG 36x.
Pin assignment
sensor 1, sensor 2
3.5 Control Connector
Pin assignment,
Contact positions
control

16 BG 5500 BEN (2014-08) TPG36x.oi
This connector allows to use of the floating switching contacts for an external
control system.
Connect the peripheral components to the relay connector on the rear of
the unit using your own, screened (electromagnetic compatibility) cable.
Pin assignment of the female 15-pin D-Sub
appliance connector:
15
9
8
1
In TPG 361 Pin 9 to Pin 14 are not assigned.
Pin Signal
Switching function 1
4
3
2
Pressure below threshold
Pressure above threshold
or power supply turned off
Switching function 2
7
6
5
Pressure below threshold
Pressure above threshold
or power supply turned off
Switching function 3
11
10
9
Pressure below threshold
Pressure above threshold
or power supply turned off
Switching function 4
14
13
12
Pressure below threshold
Pressure above threshold
or power supply turned off
Supply for relays with higher switching power
15
1
8
+24 V(dc), 200 mA
GND
GND
Fuse-protected at 300 mA with PTC element,
self-resetting after turning off theTPG 36x or
pulling the relay connector. Meets the grounded
protective extra low voltage requirements.
3.6 Relay Connector
Pin assignment,
Contact positions
relay

BG 5500 BEN (2014-08) TPG36x.oi 17
The RS485 interface allows for operating the TPG 36x via a HOST or terminal
(→[19]). Integration into a bus system is possible with the use of a Y distributor.
Connect the serial interface to the RS485 connector on the rear of the
unit using a screened (electromagnetic compatibility) cable.
Pin assignment of the female 5-pin Binder
M12 appliance connector:
41
32
5
Pin Signal
1
2
3
4
5
RS485+ (differential)
+24 V(dc), ≤200 mA
GND
RS485- (differential)
not assigned
The USB Type B interface connector facilitates direct communication with the
TPG 36x via a computer (e.g. firmware update, parameter saving (read/write)).
Connect the USB interface connector to the connector on the rear of
the unit using a screened (electromagnetic compatibility) cable.
Pin assignment of the 4-pin USB Type B
appliance connector:
12
3
4
1
4
2
3
Pin Signal
1
2
3
4
VBUS (5 V)
D-
D+
GND
The USB Type A interface connector with master functionality is situated on the
front of the unit and is used for the connection of a USB memory stick (e.g.
firmware update, parameter saving (read/write), data logger).
Connect the USB memory stick to the connector on the front of the
unit.
3.7 Interface Connector
RS485
Pin assignment
RS485
3.8 Interface Connector
USB Type B
Pin assignment
USB Type B
3.9 Interface Connector
USB Type A

18 BG 5500 BEN (2014-08) TPG36x.oi
Pin assignment of the 4-pin USB Type A
appliance connector:
14
2314
Pin Signal
1
2
3
4
VBUS (5 V)
D-
D+
GND
The ethernet interface allows direct communication with the TPG 36x via a
computer.
Connect the ethernet cable to the connector on the rear of the unit.
Pin assignment of the 8-pin RJ45 appliance
connector:
8 1
gelb grün
Pin Signal
1
2
3
4
5
6
7
8
TD+ (transmission data +)
TD−(transmission data −)
RD+ (received data +)
NC
NC
RD−(received data −)
NC
NC
Link or transmit LED. Indicates that a hardware connection has been established.
Status or packet detect LED. Indicates the status of the transmission. When this
LED flashes or flickers, data are being transmitted.
Pin assignment
USB Type A
3.10 Interface Connector
Ethernet
Pin assignment
Ethernet
Green LED
Yellow LED

BG 5500 BEN (2014-08) TPG36x.oi 19
4 Operation
TPG 361 TPG 362
Parameter measurement channel 1
Measurement channel 2
Bar graph measurement channel 1
Measurement channel 2
4.1 Front panel
Display TPG 36x
Parameter, bar graph
Display
USB
connector
Operator keys
Schaltpunkte, Parametermenü,
Eingabesperre
Measurement channel 1:
Measurement value in
floating point or expo-
nential status
Parameter or bar graph
Pressure unit or voltage
Status measurement channel 1
Set points, parameter mode,
keylock
Status measurement channel 2 Measurement channel 2:
Measurement value in
floating point or expo-
nential status

20 BG 5500 BEN (2014-08) TPG36x.oi
Bar graph with set point measurement channel 1
Measurement channel 2
Pressure vs. time, trend measurement channel 1
Measurement channel 2
Set points 1 … 4 Parameter mode activated
Relay on Relay off Keylock on
Make sure the unit is correctly installed and the specifications in the Technical Data
are met.
The power switch is on the rear of the unit.
Turn the TPG 36x on with the power switch (or cen-
trally, via a switched power distributor, if the unit is
incorporated in a rack).
After power on, the TPG 36x …
•automatically performs a self-test
•identifies the connected gauges
•activates the parameters that were in effect before the last power off
•switches to the Measurement mode
•adapts the parameters if required (if a different gauge was previously
connected).
Turn the TPG 36x off with the power switch (or centrally, via a switched power
distributor, if the unit is incorporated in a rack).
Wait at least 10 s before turning the TPG 36x on again in order for it to
correctly initialize itself.
Set points, parameter mode,
keylock
Measurement channel
specifically
4.2 Turning the TPG 36x On
and Off
Turning the TPG 36x on
Turning the TPG 36x off
Measurement channel
Offset active
Degas active
Error
Calibration factor active
High vacuum sensor active