PI C-863 Manual

BEWEGEN | POSITIONIEREN
MS242EK 2.1.0 10/2019. 2.0
Page 1 of 8
Digital Motor Controllers and Drivers
Short instrucons
C-663 / C-863 / C-867 / C-877 / C-884 / E-861 / E-871 / E-872.401 / E-873
MOTION | POSITIONING
User Informaon
These short instrucons contain an overview of the most important safety instrucons and hand-
ling instrucons for installaon and startup of motor controllers and motor drivers (hereinaer
referred to as "electronics") with the above-menoned product numbers.
Subject to change. These short instrucons are superseded by any new release. The latest respec-
ve release is available for download on our website.
Downloading and Reading the Manual
The acons during installaon, startup, operaon, adapng the sengs, and maintenance require
addional informaon from the manuals for the electronics and/or the posioner.
Manuals may be tled as follows: „User Manual“, „Technical Note“.
Downloading the Manuals from the Website
1. Open the website www.pi.ws.
2. Search the website for the product number (e.g., C-663.12) or the product family (e.g., PICMA®
Bender).
3. Click the corresponding product to open the product detail page.
4. Enter the product number up to the period (e.g., C-663) into the search eld.
5. Click Downloads.
The manuals are shown under Documentaon.
6. Click the desired manual and ll out the enquiry form.
The download link will then be sent to the email address entered.
If you cannot nd the manual you are looking for or if you have any quesons: Contact our custo-
mer service department via servi[email protected].

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General Safety Instrucons
Intended Use
The electronics are a laboratory device as
dened by DIN EN 61010-1. They are intended
for indoor use and use in an environment which
is free of dirt, oil, and lubricants.
According to their design, the electronics are
intended for operang posioners from PI.
The electronics may only be used in compliance
with the technical specicaons and instruc-
ons in this user manual. The user is responsi-
ble for process validaon.
The electronics may not be used for purposes
other than those stated in the user manual. The
electronics may only be installed, operated,
maintained, and cleaned by authorized and
appropriately qualied personnel.
Installaon
Unsuitable cables can cause damage to the
electronics and can aect the performance of
the posioner.
XOnly use genuine PI parts for connecng
the posioner to the electronics.
XIf you need longer cables, use extension
cables from PI.
Startup
The collision of a moving part at the end of the
travel range, or with an obstacle, as well as high
acceleraons, can cause damage to or consi-
derable wear on the posioner.
XDo not deacvate the limit switch evalua-
on by the electronics.
XStop the axis in me.
XIf you use a system for closed-loop opera-
on: Avoid moon in open-loop operaon.
Unsuitable sengs can cause the posioner to
oscillate. Oscillaon can damage the posioner
and/or the load axed to it.
XIf the posioner is oscillang (unusual ope-
rang noise), immediately switch o the
servo mode or the electronics.
XChange the parameter sengs of the elec-
tronics (see manual).
XIf there is any oscillaon during the refe-
rence move, follow the instrucons under
„Troubleshoong“ in the manual.
Installaon
Installing the PC Soware
Installing the PC soware in Windows
1. Start the installaon wizard by double-cli-
cking the PI_<product number>.CD_Setup.
exe le in the installaon directory (root
directory of the CD).
The InstallShield Wizard window opens
so that programs and the manuals for the
electronics can be installed.
2. Follow the instrucons on the screen.
3. If necessary: Update the PC soware and
posioner database with the PI Update
Finder (see manual).
Installing the PC soware in Linux
1. Unpack the tar archive from the /linux
directory of the product CD to a directory
on your PC.
2. Change to the directory where the tar
archive was unpacked.
3. As superuser (root privileges), execute the
./INSTALL script to start the installaon.
4. Follow the instrucons on the screen.
5. If necessary: Update the PC soware and
posioner database (see manual).
Mounng the Electronics
NOTICE
High temperatures can cause the electro-
nics to overheat.
XSet up the electronics with a gap of
at least 10 cm to the top and rear
panels and at least 5 cm to the sides.
If this is not possible, make sure
that the surroundings are cooled
suciently.
XEnsure sucient venlaon at the
place of installaon.
XKeep the ambient temperature at a
noncrical level (5-40 °C).
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If the electronics are to be used as a benchtop
device:
XMake sure that the electronics are standing
safely and securely.
If the electronics are to be mounted:
1. Bore the required holes into the surface.
2. Insert a suitably sized screw into each
recess to x the electronics.
Connecng the Electronics to the
Protecve Earth Conductor
If a protecve earth connector is available on
the electronics, it must be connected to the
protecve earth conductor.
Requirements
✔The electronics are switched o.
Tools and Accessories
▪▪Suitable protecve earth conductor:
▪▪Cable cross secon ≥0.75 mm²
▪▪Contact resistance < 0.1 ohm at 25 A at
all connecon points relevant for aa-
ching the protecve earth conductor
▪▪Mounng hardware for the protecve
earth conductor; is on the protecve earth
connector on delivery of the electronics
▪▪Suitable wrench
Connecng the protecve earth conductor
1. Fasten a suitable cable lug to the protecve
earth conductor.
2. Aach the cable lug of the protecve earth
conductor to the protecve earth connec-
tor using the mounng hardware supplied.
Connecng the protecve earth conductor
using threaded bolt
1 Threaded bolt
2 Flat washer
3 Cable lug with protecve earth conductor
4 Safety washer
5 Nut
Connecng the Posioner
NOTICE
Connecng a posioner with incompa-
ble drive type to the electronics can cau-
se irreparable damage to the posioner
or the electronics. Even posioners with
mechanically compable connectors may
not be electrically compable with the
electronics.
XOnly connect posioners to the
electronics that have a compable
drive type.
Requirements
✔The electronics are switched o.
✔You have read and understood the user
manual for the posioner.
Tools and accessories
▪▪Posioner with compable drive type
▪▪If necessary: Compable adapter from PI
▪▪If necessary: Suitable extension cable from
PI
Connecng the posioner
1. Plug the motor connector of the posioner
into the electronics.
2. If necessary: Plug the sensor connector of
the posioner into the electronics.
3. If possible: Secure the connectors against
unintenonal removal.
Connecng the PC
NOTICE
Connecng the USB and RS-232 inter-
faces of the electronics to the PC at the
same me can damage the PC or the
electronics.
XConnect either the USB or the RS-
232 interface to the PC.
Requirements
✔The PC is equipped with a vacant RS-232 or
USB interface.
or
✔A network access point is available for the
electronics.
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Tools and accessories
▪▪Suitable cable, e.g.,
▪▪RS-232 null modem cable
▪▪USB cable
▪▪Straight-through or crossover network
cable
Connecng to the USB interface
XConnect the USB cable to the USB socket
on the electronics and the USB interface on
the PC.
Connecng to the RS-232 interface
1. Connect the RS-232 null modem cable to
the RS-232 connector on the electronics
and a vacant RS-232 interface on the PC.
2. Use the integrated screws to secure the
connecon against accidental disconnec-
on.
Connecng to a network
XConnect the network cable to the RJ-45
socket on the electronics and the network
access point or PC.
Connecng the Power Adapter to the
Electronics
Requirements
✔The power cord is not connected to the
power socket.
Tools and accessories
▪▪Power adapter supplied or correctly rated
power adapter
▪▪If necessary: Cable adapter supplied for the
power adapter connector or correctly rated
cable adapter
▪▪Power cord supplied or correctly rated
power cord
Connecng the power adapter to the electro-
nics using the cable adapter
1. Connect the cable adapter (3) to the power
adapter connector (4) of the electronics.
2. Connect the barrel connector on the cable
adapter (3) to the barrel connector socket
on the power adapter (1).
3. Connect the power cord to the power
adapter.
Electronics with M8 panel plug
Electronics with Sub-D 2W2C panel plug
1 Barrel connector of the power adapter
2 Barrel connector on the adapter
3 Connector (f) on the adapter
4 Power adapter connector (m)
Connecng the power adapter to the electro-
nics without cable adapter
XConnect the power adapter to the power
adapter connector on the electronics.
XConnect the power cord to the power
adapter.
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BEWEGEN | POSITIONIEREN
MOTION | POSITIONING
Startup
The PIMikroMove PC soware is recommended
for inial startup. With PIMikroMove, you can
adjust the sengs of the electronics to the
posioner either temporarily or permanently
and start inial moon.
CAUTION
If a protecve earth conductor is not pro-
perly connected, touching the electronics
in the case of malfuncon can result in
minor injuries from electric shock.
XConnect the electronics to a protec-
ve earth conductor before startup.
XDo not remove the protecve earth
conductor during operaon.
XObserve the applicable standards
for the protecve earth conductor
connecon.
Requirements
✔You have read and understood the PIMi-
kroMove manual and the general notes on
startup. The soware manuals are on the
CD for the electronics.
✔You have installed and updated the so-
ware on the PC.
✔You have installed the posioner and
electronics as they will be used in your
applicaon.
✔You have connected the protecve earth
conductor, posioner, PC, and power ad-
apter to the electronics.
✔If you have connected the electronics to the
network or PC via the TCP/IP interface:
▪▪Network with DHCP server: No ad-
justment of the factory sengs of the
interface parameters is necessary.
▪▪Network without DHCP server or with
direct connecon (electronics con-
nected directly to the Ethernet socket
on the PC):
▪▪The startup behavior of the elec-
tronics must be changed so that the
electronics use a stac IP address (see
manual).
▪▪The IP addresses and subnet masks of
the electronics and PC or respecvely
all further network devices must
match accordingly (see manual).
✔If available: You have set the DIP switches
on the electronics according to your appli-
caon (see manual). Electronics that are
not a part of a daisy chain network must
have address 1, if they are to be used in
PIMikroMove.
DIP switch
Address 12345... 16
DIP 1 ON ON ON ON ON ... OFF
DIP 2 ON ON ON ON OFF ... OFF
DIP 3 ON ON OFF OFF ON ... OFF
DIP 4 ON OFF ON OFF ON ... OFF
Baud rate 9600 19200 38400 115200
DIP 5 ON ON OFF OFF
DIP 6 ON OFF ON OFF
Switching the Electronics On
1. Connect the power cord of the power
adapter to the power socket.
2. If necessary: Move the toggle switch on the
electronics to the ❙ posion.
Establishing Communicaon with
PIMikroMove
1. Start PIMikroMove.
The Start up controller window opens for
the Connect controller step.
XIf the Start up controller window does
not open automacally, select the
Connecons > New…. menu item in the
main window.
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MOTION | POSITIONING
PIMikroMove: Connect controller
1 Field for electronics selecon
2 Tabs for interface and connecon type
3 Interface parameters
4 Connect buon
2. Choose the corresponding electronics in
the eld lisng the electronics for selecon
(1).
3. Select the tab in the right-hand side of the
window that corresponds to the interface
and type of connecon for the electronics
(2).
4. If necessary: Set the interface parameters
according to the electronics (3).
5. If necessary: Select the electronics from the
list (3).
6. Click the Connect buon (4) to establish
communicaon.
Starng Moon
NOTICE
Selecng an incorrect posioner type
in the PC soware can damage the
posioner.
XMake sure that the type of posioner
selected in the PC soware matches
the posioner that is connected.
If the Stage Type Conguraon window opens:
XClick the Yes, congure for ... buon to
load the appropriate parameter set from
the posioner database.
If the Select connected stages step is displayed
in the Start up controller window:
PIMikroMove: Select connected stages
1 Stage database entries eld
2 Assign buon
3 Assign Type from ID Chip buon
4 OK buon
1. Select the matching posioner type.
a. Mark the matching posioner type in
the Stage database entries (1) eld.
b. Click Assign (2).
or
XClick Assign Type from ID Chip (3)
2. Conrm with OK to load the parameter set-
ngs for the selected posioner type from
the posioner database.
3. In the Save all changes permanently?
window, select whether the sengs for the
electronics should be stored temporarily or
permanently:
▪▪Keep the changes temporarily: The
sengs are reset when the electronics
are rebooted.
▪▪Save all sengs permanently on
controller: All sengs are stored in the
permanent memory of the electronics
and are available aer reboong or for
use with other soware.
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MOTION | POSITIONING
4. If necessary: Do the reference move for the
axis in the Start up axes step so that the
electronics know the absolute axis posion.
a. Click the corresponding buon to start
the reference move:
▪▪Ref. switch: Reference move to the
reference point switch
▪▪Neg. limit: Reference move to the
negave physical limit of the travel
range
▪▪Pos. limit: Reference move to the po-
sive physical limit of the travel range
b. If a message appears warning that the
servo mode is switched o: Click the
Switch on servo buon to switch the
servo mode on (closed-loop operaon).
c. Aer a successful reference move, click
OK > Close.
The main window of PIMikroMove opens.
XTest the moon of the axis several mes.
a. Set the step size to a sensible value for
your test moon (Step size column, 1).
b. Click the arrow buons (< and >, 2)
to start moon in the corresponding
direcon with the selected step size.
Depending on the drive type and the load,
parameter changes may be necessary for fast,
precision posioning (see manual).
PIMikroMove: Main window
1 Step size eld
2 Arrow buons
MOTION | POSITIONING

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MOTION | POSITIONING
Companies
Physik Instrumente (PI) GmbH & Co. KG
Auf der Roemerstrasse 1
76228 Karlsruhe, Germany
Germany
Phone [phone]
Fax [phone]
[email protected]
www.pi.ws
PI miCos GmbH
Freiburger Strasse 30
79427 Eschbach, Germany
Germany
Phone [phone]
Fax [phone]
[email protected]
www.pi.ws
PI Ceramic GmbH
Lindenstrasse
07589 Lederhose, Germany
Germany
Phone [phone]
Fax [phone]
[email protected]
www.piceramic.com
Subsidiaries
US PI (Physik Instrumente) L.P.
www.pi-usa.us
GB PI (Physik Instrumente) Ltd.
www.physikinstrumente.co.uk
IT Physik Instrumente (PI) S. r. l.
www.pionline.it
NL PI Benelux B.V.
www.pi.ws
FR PI France SAS
www.pi.ws
ES Micos Iberia S.L.
www.pimicos.es
JP PI Japan Co., Ltd.
www.pi-japan.jp
CN Physik Instrumente (PI Shanghai) Co., Ltd.
www.pi-china.cn
SG PI (Physik Instrumente) Singapore LLP
www.pi-singapore.sg
TW Physik Instrumente (PI) Taiwan Ltd.
www.pi-taiwan.com.tw
KR PI Korea Ltd.
www.pikorea.co.kr
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